Reliance electric GV3000 Manuale utente

GV3000°®

Version

Regulator

Board

Installation

Instructions

Regulator

Board

P/N

0-56921-4xx

Regulator

Upgrade

Kit

P/N

K-690-AU

Regulator

Board

P/N

413338-5AU

Regulator

Upgrade

Kit

P/N

K-690-AV

Instruction

ManualD2-3333

RELIANCE

ELECTRIC

The

information

this

manual

subject

change

without

notice.

ONLY

QUALIFIED

ELECTRICAL

PERSONNEL

FAMILIAR

WITH

THE

CONSTRUCTION

AND

OPERATION

THIS

EQUIPMENT

AND

THE

HAZARDS

INVOLVED

SHOULD

INSTALL,

ADJUST,

OPERATE,

SERVICE

THIS

EQUIPMENT.

READ

AND

UNDERSTAND

THIS

MANUALAND

OTHER

APPLICABLE

MANUALS

THEIR

ENTIRETY

BEFORE

PROCEEDING.

FAILURE

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILY

INJURY

LOSS

LIFE.

THE

USER

RESPONSIBLE

FOR

CONFORMING

WITH

ALL

APPLICABLE

LOCAL,

NATIONAL,

AND

INTERNATIONAL

CODES.

WIRING

PRACTICES,

GROUNDING,

DISCONNECTS,

AND

OVERCURRENT

PROTECTION

ARE

PARTICULAR

IMPORTANCE.

FAILURE

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILY

INJURY

LOSS

LIFE.

D-C

BUS

CAPACITORS

RETAIN

HAZARDOUS

VOLTAGES

AFTER

INPUT

POWER

HAS

BEEN

DISCONNECTED.

AFTER

DISCONNECTING

INPUT

POWER,

WAIT

FIVE(5)

MINUTES

FOR

THE

D-C

BUS

CAPACITORS

DISCHARGE

AND

THEN

CHECK

THE

VOLTAGE

WITH

VOLTMETER

ENSURE

THE

D-C

BUS

CAPACITORS

ARE

DISCHARGED

BEFORE

TOUCHING

ANY

INTERNAL

COMPONENTS.

FAILURETO

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILY

INJURY

LOSS

LIFE.

CAUTION:

The

Power

Module

identification

procedure enabled

parameter

P998

will

clear

the

contents

parameter

P999.

Only

qualified

electrical

personnel

who

understand

the

potential

hazards

involved

should

make

modifications

parameters

P998

and

P999.

Failure

observe

this

precaution

could

result

damage

to,

destruction

of,

the

equipment.

CAUTION:

Entering

incorrect

values

into

parameter

P999

will

configure

the

Regulator

board

incorrectly

for

the

connected

Power

Module.

This

parameter

must

set

qualified

person

who

understands

the

significance

setting

correctly.

Failure

observe

this

precaution

could

result

damage

to,

destruction

of,

the

equipment.

GV3000°2,

AutoMax®,

and

Reliance®

are

registered

trademarks

Reliance

Electric

Company

its

subsidiaries.

Reliance

Electric

Industrial

Company

1995.

Table

Contents

Preface

......

ccc

eee

ees

1.0

Installing

Regulator

Board

P/N

0-56921-4xx

1-5

and

7.5-10

Drives

..............

1-1

2.0

Installing

Regulator

Board

P/N

0-56921-4xx

15-25

Drives

..............000eeeeeees

2-1

3.0

‘Installing

Regulator

Board

P/N

413338-5AU

25-50

Drives

...............0000eeeeee

3-1

4.0

Installing

Regulator

Board

P/N

413338-5AU

100-150

Drives

.............00eseeeees

4-1

5.0

Clearing

the

PUn

Alarm

Code

and

Identifying

the

Power

Module

............2...00eeeees

5-1

6.0

Restoring

the

Drive

Configuration

.............

cece

eee

eens

6-1

7.0

Troubleshooting

the

Installation

.............

cece

eee

enn

eeees

7-1

PREFACE

The

products

described

this

manual

are

manufactured

distributed

Reliance

Electric

Industrial

Company.

This

manual

provides

instructions

for

replacingthe

Regulator

board

your

installation

with

GV3000®

Version

Regulator

board.

intended

for

qualified

electrical

personnel.

The

Regulator

board

sold

individually

P/N

056921

-4xx

413338-5AU

and

part

Upgrade

Kit

P/N

K-690-AU

K-690-AV.

You

will

need

refer

the

following

instruction

manuals

you

perform

the

installation

procedure.

These

manuals

are

shipped

with

the

new

Regulator

board.

D2-3323

GV3000

A-C

General

Purpose

(Volts/Hertz)

and

Vector

Duty

Drive

Software

Start-Up

and

Reference

Manual

D2-3324

GV3000

A-C

Power

Modules

Hardware

Reference,

Installation,

and

Troubleshooting

The

installation

procedure

consists

replacing

the

Regulator

board,

identifying

the

Power

Module

the

Regulator

board,

and

restoring

your

configuration.

Perform

the

instructions

the

order

which

they

are

presented

this

manual.

The

board

replacement

procedure

differs

depending

drivetype.

Use

the

following

table

locate

the

appropriate

installation

procedure

this

manual.

your

drive’s

model

number

not

listed

below,the

regulator

software

may

not

compatible

for

your

drive.

Contact

Reliance

Renewal

Parts

for

compatible

Regulator

board.

For

Drive

Replace

the

Regulator

Using

the

Procedure

Model

Number...

Board

with

Part

Number...

Beginning

Section...

1V41x0

4V44x0

0-5692

-4xx

1.0

2V41x0

1-5HP

oVAdx0

0-5692

-4xx

1.0

3V41x0

3V44x0

0-5692

-4xx

1.0

5V41x0

5VA4x0

0-5692

-4xx

1.0

7V41x0

7.5-10HP

7V42x0

0-56921-Axx

10V41x0

410V42x0

0-5692

-4xx

1.0

15V41x0

15V42x0

0-5692

-4xx

2.0

20V41x0

20V42x0

0-5692

-4xx

2.0

25G41x0

25G42x0

0-5692

-4xx

2.0

5S0HP

30R41x0

413338-5AU

3.0

50R41x0

413338-5AU

Contact

40-100

75R41x0

413338-5AU

Reliance

100

150

125R41x0

413338-5AU

4.0

NOTE:

you

are

replacing

the

Regulator

board

order

upgrade

your

system

Version

and

you

have

purchased

the

Configuration

Executive

(CE3000)

software,

saveyour

configuration

personal

computer

before

you

begin

the

installation

procedure

you

have

not

done

this

previously.

Refer

the

CE3000

instruction

manual

(D2-3303)

for

this

procedure.

Getting

Assistance

from

Reliance

Electric

you

have

any

questions

problems

with

the

products

described

this

instruction

manual,

contact

your

local

Reliance

Electric

sales

office.

the

product

still

under

warranty,

you

can

also

call

the

Customer

Response

Center

(CRC)

1-800-726-8112.

This

toll-free

call.

the

product

longer

under

warranty,

you

have

two

options.

You

can

call

1-900-230-6600.

This

toll

call

for

which

you

will

billed

the

minute

(the

first

two

minutes

are

free).

Alternately,

you

can

call

1-900-346-3400.

Calls

this

number

will

billed

flat

rate

per

call.

you

think

your

problem

will

take

longer

than

minutes

resolve,

will

economical

contact

Reliance

the

second

number.

1.0

INSTALLING

REGULATOR

BOARD

P/N

0-56921-4XX

1-5

AND

7.5-10

DRIVES

ONLY

QUALIFIED

PERSONNEL

FAMILIAR

WITH

THE

CONSTRUCTION

AND

OPERATION

THIS

EQUIPMENT

AND

THE

HAZARDS

INVOLVED

SHOULD

INSTALL,

ADJUST,

OPERATE,

AND/OR

SERVICE

THIS

EQUIPMENT.

READ

AND

UNDERSTAND

THIS

INSTRUCTION

MANUAL

ITS

ENTIRETY

BEFORE

PROCEEDING.

FAILURE

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILY

INJURY

LOSS

LIFE.

THE

DRIVE

LINE

VOLTAGE

WHEN

CONNECTED

INCOMING

A-C

POWER.

DISCONNECT,

TAG,

AND

LOCKOUT

ALL

INCOMING

POWER

THE

DRIVE

BEFORE

PERFORMING

THE

FOLLOWING

PROCEDURE.

FAILURE

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILYINJURY

LOSS

LIFE.

D-C

BUS

CAPACITORS

RETAIN

HAZARDOUS

VOLTAGES

AFTER

INPUT

POWER

HAS

BEEN

DISCONNECTED.

AFTER

DISCONNECTING

INPUT

POWER,

WAIT

FIVE

(5)

MINUTES

FOR

THE

D-C

BUS

CAPACITORS

DISCHARGE

AND

THEN

CHECK

THE

VOLTAGE

WITH

VOLTMETER

ENSURE

THE

D-C

BUS

CAPACITORS

ARE

DISCHARGED

BEFORE

TOUCHING

ANY

INTERNAL

COMPONENTS.

FAILURE

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILY

INJURY

LOSS

LIFE.

Use

the

following

procedure

replace

the

Regulator

board

(P/N

0-56921-4xx,

individually,

part

Upgrade

Kit

P/N

K-690-AU)

and

7.5

GV3000

drives.

Refer

figure

2.3

HP)

figure

2.4

(7.5

HP)

instruction

manual

D2-3324

you

perform

the

procedure.

Note

that

the

Power

Module

has

been

panel-mounted,

this

procedure

will

easier

perform

the

Power

Module

removed

from

the

panel.

Remove

the

Keypad

Support

Bracket

from

the

Drive

Step

Disconnect,

tag,

and

lockout

power

the

drive.

Step

Wait

five

(5)

minutes

for

the

D-C

bus

capacitors

discharge.

Step

Remove

the

cover

loosening

the

four

(4)

cover

retaining

screws.

Step

Using

voltmeter,

verify

that

there

voltage

the

drive’s

A-C

input

power

terminals

(R/L1,

S/L2,

T/L3).

Step

Check

the

D-C

bus

potential

(+,

—

terminals)

with

voltmeter

described

section

9.3

D2-3324

ensure

that

the

D-C

bus

capacitors

are

discharged.

Caution:

The

drive

contains

printed

circuit

boards

that

are

static-sensitive.

anti-static

wrist

band

should

worn

any

person

who

touches

the

drive’s

components,

connectors,

leads.

Failure

observe

this

precaution

may

result

erratic

machine

operation

and

damage

to,

destruction

of,

equipment.

1-1

1-2

Installing

Regulator

Board

P/N

0-56921-4xx

1-5

and

7.5-10

Drives

(Continued)

Step

Note

the

cable

lead

connections

the

Regulator

board

terminal

strip.

these

connections

are

not

documented

elsewhere,

record

them

now.

Then

disconnect

these

cable

leads

from

the

Regulator

board

terminal

strip.

the

drive

hasan

option

board,

such

the

AutoMax®

Network

Communication

option

board,

installed

below

the

Regulator

board,

continue

step

Otherwise,

proceed

step

Step

(Drives

with

option

boards

only)

Note

the

cable

connections

the

option

board

terminals.

these

connections

arenot

documented

elsewhere,

record

them

now.

Then

disconnect

these

leads

from

the

option

board

terminal

strip.

Step

Disconnect

the

green-striped

keypad

ribbon

cable

from

the

Regulator

board.

The

cable

located

the

right-hand

side

the

drive.

The

cable

connector

held

place

bya

small

retaining

clip

its

center.

Insert

small

screwdriver

inside

the

cable

loop,

and

press

the

retaining

clip

while

pulling

out

the

connector.

Step

Remove

the

three

(3)

screws

that

fasten

the

bottom

the

support

bracket

the

drive’s

heat

sink.

Step

10.

Disconnect

the

26-conductor

Regulator

board

ribbon

cable

from

the

Current

Feedback

board

located

the

right-handside

below

the

keypad.

The

connector

held

place

retaining

clips

its

edges.

Spread

these

clips

apart

release

theconnector.

Step

11.

Move

the

support

bracket

aside

and

carefully

pull

out the

Current

Feedback

board

expose

the

internal

fan

assembly

connector

plug.

Use

small

pair

pliers

pinch

the

center

retaining

clip

that

holds

the

Current

Feedback

board

place.

Step

12.

Unplug

the

internal

fan

assembly

power

connector

from

the

drive.

For

7.5

drives,

continue

step

13.

For

drives

containing

option

board,

proceed

step

14.

For

drives

with

option

board,

proceed

step

16.

Remove

the

Regulator

Board

from

the

Keypad

Support

Bracket

Step

13.

(7.5

drives

only)

Loosen

the

thumb

screw

the

left

side

the

keypad

support

bracket

release

the

top

the

bracket

from

the

bottom.

Grasp

the

bracket

the

left-hand

side

and

lift

and

the

left

separate

the

top

bracket

from

the

bottom.

the

drive

hasan

option

board,

continue

step

14.

there

option

board,

proceed

step

16.

Step

14.

(Drives

with

option

boards

only)

Remove

the

option

board

from

the

support

bracket.

The

option

board

held

place

two

metal

screws

with

lock

washers

and

two

plastic

rivets.

remove

plastic

rivet,

pull

the

post

from

the

rivet

body

and

then

remove

the

body

the

rivet.

Use

small

pair

wire

cutters

similar

tool

pry

these

pieces

loose.

NOTE:

not

cut

the

rivets.

Set

the

plastic

rivets,

metal

screws,

and

lock

washers

aside

for

later

use.

Step

15.

(Drives

with

option

boards

only)

Remove

the

Regulator

board

ribbon

connector

from

the

option

board.

The

connector

held

place

retaining

clips

its

ends.

Spread

these

clips

apart

release

the

connector.

Set

the

option

board

aside.

Step

16.

Remove

the

old

Regulator

board

from

the

support

bracket.

The

Regulator

board

held

place

two

metal

screws

with

lock

washers

and

two

plastic

rivets.

remove

plastic

rivet,

pull

the

post

from

the

rivet

body

and

then

remove

the

body

the

rivet.

Use

small

pair

wire

cutters

similar

tool

pry

these

pieces

loose.

NOTE:

not

cut

the

rivets.

Set

the

plastic

rivets,

metal

screws,

and

lock

washers

aside

for

later

use.

Then

slide

the

old

Regulator

board

out

the

bracket.

Installing

Regulator

Board

P/N

0-56921-4xx

1-5

and

7.5-10

Drives

(Continued)

Step

17.

Note

the

settings

jumpers

and

J17

the

old

Regulator

board.

These

jumpers

are

located

alongside

the

center

the

terminal

strip.

Figure

2.9

D2-3324

shows

the

location

these

jumpers.

Install

the

New

Regulator

Board

the

Keypad

Support

Bracket

Step

18.

Remove

the

new

Regulator

board

from

its

anti-static

wrapper

and

verify

that

the

jumper

settings

the

new

Regulator

board

are

identical

those

the

old

board.

Slide

the

new

board

into

the

keypad

support

bracket.

Position

the

boardso

that

the

seven-segment

displays

appear

the

display

window

the

keypad.

Step

19.

Connect

the

new

Regulator

board

the

support

bracket

using

the

fasteners

removed

step

16.

Observe

that

two

corners

the

board

have

metal-plated

grounding

pads.

order

properly

ground

the

Regulator

board,

use

the

metal

screws

and

lock

washers

mount

the

corners

that

have

the

grounding

pads.

Mount

the

other

two

corners

the

board

inserting

the

plastic

rivet

bodies

into

the

mounting

holes

and

then

pressing

the

posts

into

the

rivet

bodies.

NOTE:

Improper

grounding

ofthe

Regulator

board

may

result

erratic

operation

the

drive.

the

drive

has

option

board,

continue

step

20.

For

7.5

drives

without

option

board,

proceed

step

22.

For

drives

without

option

board,

proceed

step

23.

Step

20.

(Drives

with

option

boards

only)

Align

the

key

the

Regulator

board’s

34-conductor

ribbon

cable

connector

with

the

slot

the

option

board’s

connector

and

press

the

ribbon

cable

connector

until

locks

into

position.

Step

21.

(Drives

with

option

boards

only)

Reconnect

the

option

board

the

support

bracket

using

the

fasteners

removed

step

14.

Observe

that

two

the

corners

the

board

have

metal-plated

grounding

pads.

order

properly

ground

the

option

board,

use

the

metal

screws

and

lock

washers

mount

the

corners

that

have

the

grounding

pads.

Mount

the

other

two

corners

the

board

inserting

the

plastic

rivet

bodies

into

the

mounting

holes

and

then

pressing

the

posts

into

the

rivet

bodies.

NOTE:

Improper

grounding

ofthe

option

board

may

result

erratic

operation

ofthe

drive.

For

7.5

drives,

continue

step

22.

For

drives,

proceed

step

23.

Step

22.

(7.5

drives

only)

Reconnect

the

top

the

keypad

support

bracket

the

bottom

inserting

the

mounting

tabs

into

the

slots

the

bottom

the

bracket

and

tightening

the

thumbscrew.

Reinstall

the

Support

Bracket

the

Drive

Step

23.

Reconnect

the

internal

fan

assembly

power

connector

the

drive.

Align

the

key

the

connector

with

the

slot

the

receptacle,

and

press

the

connector

into

position.

WARNING

PROPER

ALIGNMENT

THE

CURRENT

FEEDBACK

BOARD

DURING

INSTALLATION

CRITICAL.

VERIFY

THAT

THE

CONNECTOR

PINS

THE

CURRENT

FEEDBACK

BOARD

ARE

CORRECTLY

ALIGNED

WITH

THEIR

CORRESPONDING

CONNECTOR

BLOCKS

THE

DRIVE.

FAILURE

OBSERVE

THIS

PRECAUTION

MAY

RESULT

BODILY

INJURY.

Step

24.

Reinstall

the

Current

Feedback

board.

Carefully

align

the

two

sets

connector

pins

the

Current

Feedback

board

with

their

matching

connector

blocks

the

drive.

Then

gently

press

the

board

into

place.

The

board

should

easily.

any

resistance

met,

may

due

bent

misaligned

pin.

After

inserting

the

board,

inspect

the

installation

thoroughly

with

light

source

for

bent

misaligned

pins.

1-3

1-4

Installing

Regulator

Board

P/N

0-56921-4xx

1-5

and

7.5-10

Drives

(Continued)

Step

25.

Step

26.

Step

27.

Step

28.

Step

29.

Step

30.

Step

31.

Align

the

support

bracket

with

the

mounting

holes

the

drive

heat

sink.

Fasten

the

bracket

with

the

three

(3)

screws

removed

step

Connect

the

green-striped

keypad

ribbon

cable

the

new

Regulator

board.

Align

the

ribbon

cable

connector

with

the

Regulator

board

connector

and

carefully

push

the

keyboard

cable

connector

until

snaps

into

place.

Verify

that

locked

into

position

gently

tugging

the

cable.

Align

the

Regulator

board’s

26-conductor

ribbon

cable

connector

(located

the

right-hand

side

below

the

keypad)

with

the

Current

Feedback

board’s

connector

and

press

until

locks

into

position.

option

board

has

been

installed,

continue

step

28.

Otherwise,

proceed

step

29.

(Drives

with

option

boards

only)

Connect

the

option

board

cable

leads

the

appropriate

option

board

terminals.

Route

the

wire

through

the

left-hand

wire-routing

hole

the

bottom

the

drive.

Refer

the

terminal

connections

documented

step

the

appropriate

instruction

manual

for

the

option

board

that

being

used.

Connect

all

Regulator

board

cable

leads

the

appropriate

terminals

the

Regulator

board

terminal

strip.

Route

the

wire

through

the

left-hand

wire-routing

hole

the

bottom

the

drive.

Refer

the

terminal

connections

documented

step

the

appropriate

instruction

manual

for

the

speed

feedback

device

that

being

used.

Reinstall

the

cover.

Align

all

cover

screws

into

the

heat

sink

before

tightening

any

them.

(For

NEMA

4X/12

covers,

refer

section

8.2

D2-3324.)

Remove

the

lockout

and

tag,

and

apply

power

the

drive.

SELF

will

displayed

while

the

drive

performs

power-up

diagnostics.

After

the

diagnostics

are

complete,

the

alarm

code

PUn

will

displayed.

This

completes

the

hardware

installation

portion

the

Regulator

board

replacement

procedure.

Chapter

for

the

procedure

clear

the

PUn

alarm

code.

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