Rikon Power Tools 50-300 Manuale utente
www.rikontools.com
50-300M2
Operator’s Manual
Oscillating Spindle Sander
50-300
Record the serial number and date of purchase in your manual for future reference.
Serial Number: _________________________ Date of purchase: _________________________
The serial number can be found on the specication label on the rear of your machine.
Specications ........................................................................................................................................2
Safety Warnings.........................................................................................................................................3-6
Electrical Requirements .....................................................................................................................5 & 18
Sander Safety Rules .................................................................................................................................6
Contents of Package .........................................................................................................................................7
Getting to Know Your Machine ..................................................................................................................8
Assembly/Adjustments...........................................................................................................8-10
Operation....................................................................................................................11-12
Maintenance.........................................................................................................................13
Troubleshooting....................................................................................................................................13
Parts Diagrams & Parts Lists..................................................................................................................14-17
Wiring Diagram......................................................................................................................................18
Accessories ........................................................................................................................18
Notes ..........................................................................................................18
Warranty ..........................................................................................................................19
2
TABLE OF CONTENTS
SPECIFICATIONS
NOTE: The specications, photographs, drawings and information in this manual represent the current model when the
manual was prepared. Changes and improvements may be made at any time, with no obligation on the part of Rikon
Power Tools, Inc. to modify previously delivered units. Reasonable care has been taken to ensure that the information in
this manual is correct, to provide you with the guidelines for the proper safety, assembly and operation of this machine.
Motor ................................................................................ 1/2 HP, 370 W, 3.4 A, 110V, 60 Hz
Speed (no load) .................................................................................................... 1,700 RPM
Table Size (LxW) .......................................................................................... 14-3/4” x 14-3/4”
Table Tilt ....................................................................................................... 0° to 45° forward
Spindle Length ............................................................................................... 4-1/2” (115mm)
Spindle Diameters Included (5) .......................................................... 1/2”, 3/4”, 1”, 1-1/2”, 2”
Maximum Spindle Diameter Allowed ........................................................ 3” (available separately)
Spindle Oscillation .......................................................................................... 24mm (15/16”)
Oscillations Per Minute ....................................................................................................... 29
Dust Outlet ............................................................................... 50mm (1-3/4” I.D. or 2” O.D.)
Height (overall) ............................................................................................................ 23-1/2”
Height (base to table) ........................................................................................................ 19”
Width ........................................................................................................................... 17-1/4”
Depth ........................................................................................................................... 14-3/4”
Base Size (LxW) ............................................................................................. 11-13/16” x 11”
Sound Power Level ............................................................................................. 78 - 80.1 dB
Sound Pressure Level ...................................................................................... 69.6 - 65.9 dB
Net Weight .................................................................................................................. 76 Lbs.
Shipping Weight .......................................................................................................... 80 Lbs.
Shipping Carton ............................................................................ 15-1/2” x 15-1/2” x 19-1/8”
3
SAFETY SYMBOLS
IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following
instructions must be followed at all times. Failure to follow all instructions listed below may result in electric shock,
re, and/or serious personal injury.
There are certain applications for which this tool was designed. We strongly recommend that this tool not be modied
and/or used for any other application other than that for which it was designed. If you have any questions about its
application, do not use the tool until you have contacted us and we have advised you.
SAFETY INSTRUCTIONS
GENERAL SAFETY
KNOW YOUR POWER TOOL. Read the owner’s manual
carefully. Learn the tool’s applications, work capabilities,
and its specic potential hazards.
BEFORE USING YOUR MACHINE
To avoid serious injury and damage to the tool, read and
follow all of the Safety and Operating Instructions before
operating the machine.
1. Some dust created by using power tools
contains chemicals known to the State of California to
cause cancer, birth defects, or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other
• masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area and work
with approved safety equipment, such as those dust masks
that are specially designed to lter out microscopic
particles.
2. READ the entire Owner’s Manual. LEARN how to use
the tool for its intended applications.
3. GROUND ALL TOOLS. If the tool is supplied with a 3
prong plug, it must be plugged into a 3-contact electrical
receptacle. The 3rd prong is used to ground the tool and
provide protection against accidental electric shock. DO
NOT remove the 3rd prong. See Grounding Instructions
on the following pages.
4. AVOID A DANGEROUS WORKING ENVIRONMENT.
DO NOT use electrical tools in a damp environment or
expose them to rain.
5. DO NOT use electrical tools in the presence of
ammable liquids or gases.
6. ALWAYS keep the work area clean, well lit, and
organized. DO NOT work in an environment with oor
surfaces that are slippery from debris, grease, and wax.
7. KEEP VISITORS AND CHILDREN AWAY. DO NOT
permit people to be in the immediate work area,
especially when the electrical tool is operating.
8. DO NOT FORCE THE TOOL to perform an operation
for which it was not designed. It will do a safer and
higher quality job by only performing operations for
which the tool was intended.
9. WEAR PROPER CLOTHING. DO NOT wear loose
clothing, gloves, neckties, or jewelry. These items can
get caught in the machine during operations and pull the
operator into the moving parts. The user must wear a
protective cover on their hair, if the hair is long, to
prevent it from contacting any moving parts.
10. CHILDPROOF THE WORKSHOP AREA by
removing switch keys, unplugging tools from the
electrical receptacles, and using padlocks.
11. ALWAYS UNPLUG THE TOOL FROM THE
ELECTRICAL RECEPTACLE when making adjust-
ments, changing parts or performing any maintenance.
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION. This symbol may be used
in conjunction with other symbols or pictographs.
Indicates an imminently hazardous situation, which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious
injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in minor or
moderate injury.
NOTICE: Shown without Safety Alert Symbol indicates a situation that may result in property damage.
4
SAFETY INSTRUCTIONS
16. NEVER LEAVE A RUNNING TOOL UNATTENDED.
Turn the power switch to the “OFF” position. DO NOT
leave the tool until it has come to a complete stop.
17. DO NOT STAND ON A TOOL. Serious injury could
result if the tool tips over, or you accidentally contact the
tool.
18. DO NOT store anything above or near the tool where
anyone might try to stand on the tool to reach it.
19. MAINTAIN YOUR BALANCE. DO NOT extend
yourself over the tool. Wear oil resistant rubber soled
shoes. Keep oor clear of debris, grease, and wax.
20. MAINTAIN TOOLS WITH CARE. Always keep tools
clean and in good working order. Keep all blades and tool
bits sharp, dress grinding wheels and change other
abrasive accessories when worn.
21. EACH AND EVERY TIME, CHECK FOR DAMAGED
PARTS PRIOR TO USING THE TOOL. Carefully check
all guards to see that they operate properly, are not dam-
aged, and perform their intended functions. Check for
alignment, binding or breaking of moving parts. A guard
or other part that is damaged should be immediately
repaired or replaced.
22. DO NOT OPERATE TOOL WHILE TIRED, OR
UNDER THE INFLUENCE OF DRUGS, MEDICATION
OR ALCOHOL.
23. SECURE ALL WORK. Use clamps or jigs to secure
the work piece. This is safer than attempting to hold the
work piece with your hands.
24. STAY ALERT, WATCH WHAT YOU ARE DOING,
AND USE COMMON SENSE WHEN OPERATING A
POWER TOOL.
A moment of inattention while operating power tools may
result in serious personal injury.
26. USE A PROPER EXTENSION CORD IN GOOD
CONDITION. When using an extension cord, be sure to
use one heavy enough to carry the current your product
will draw. The table on the following page shows the cor-
rect size to use depending on cord length and nameplate
amperage rating. If in doubt, use the next heavier gauge.
The smaller the gauge number, the larger diameter of the
extension cord. If in doubt of the proper size of an exten-
sion cord, use a shorter and thicker cord. An undersized
cord will cause a drop in line voltage resulting in a loss of
power and overheating.
USE ONLY A 3-WIRE EXTENSION CORD THAT HAS
A 3-PRONG GROUNDING PLUG AND A 3-POLE
RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.
27. ADDITIONAL INFORMATION regarding the safe and
proper operation of this product is available from:
• Power Tool Institute
1300 Summer Avenue
Cleveland, OH 44115-2851
www.powertoolinstitute.org
• National Safety Council
1121 Spring Lake Drive
Itasca, IL 60143-3201
www.nsc.org
• American National Standards Institute
25 West 43rd Street, 4th Floor
New York, NY 10036
www.ansi.org
• ANSI 01.1 Safety Requirements for
Woodworking Machines and the
U.S. Department of Labor regulations
www.osha.gov
28. SAVE THESE INSTRUCTIONS. Refer to them
frequently and use them to instruct others.
25. ALWAYS WEAR A DUST MASK TO PREVENT
INHALING DANGEROUS DUST OR AIRBORNE
PARTICLES, including wood dust, crystalline silica dust
and asbestos dust. Direct particles away from face and
body. Always operate tool in well ventilated area and
provide for proper dust removal. Use dust collection
system wherever possible. Exposure to the dust may
cause serious and permanent respiratory or other injury,
including silicosis (a serious lung disease), cancer, and
death. Avoid breathing the dust, and avoid prolonged
contact with dust. Allowing dust to get into your mouth
or eyes, or lay on your skin may promote absorption of
harmful material. Always use properly tting NIOSH/OSHA
approved respiratory protection appropriate for the dust
exposure, and wash exposed areas with soap and water.
12. KEEP PROTECTIVE GUARDS IN PLACE AND IN
WORKING ORDER.
13. AVOID ACCIDENTAL STARTING. Make sure that
the power switch is in the “OFF” position before plugging
in the power cord to the electrical receptacle.
14. REMOVE ALL MAINTENANCE TOOLS from the
immediate area prior to turning “ON” the machine.
15. USE ONLY RECOMMENDED ACCESSORIES. Use
of incorrect or improper accessories could cause serious
injury to the operator and cause damage to the tool. If in
doubt, check the instruction manual that comes with that
particular accessory.
5
COVER
RAILS
SAFETY INSTRUCTIONS
THE USE OF AN EXTENSION CORD
WITH THIS MACHINE IS NOT RECOMMENDED. For
best power and safety, plug the machine directly into a
dedicated, grounded electrical outlet that is within the
supplied cord length of the machine.
If an extension cord needs to be used, it should only be
for a limited operation of the machine. The extension
cord should be as short as possible in length, and have
a minimum gauge size of 14AWG.
Check extension cords before each
use. If damaged replace immediately. Never use a tool
with a damaged cord, since touching the damaged
area could cause electrical shock, resulting in serious
injury.
Use a proper extension cord. Only use cords listed by
Underwriters Laboratories (UL). Other extension cords can
cause a drop in line voltage, resulting in a loss of power
and overheating of tool. When operating a power tool out-
doors, use an outdoor extension cord marked “W-A” or “W”.
These cords are rated for outdoor use and reduce the risk
of electric shock.
DO NOT MODIFY ANY PLUG. If it will not t the electrical
receptacle, have the proper electrical receptacle installed
by a qualied electrician.
IMPROPER ELECTRICAL CONNECTION of the
equipment grounding conductor can result in risk of
electric shock. The conductor with the green insulation
(with or without yellow stripes) is the equipment grounding
conductor. DO NOT connect the equipment grounding con-
ductor to a live terminal if repair or replacement
of the electric cord or plug is necessary.
CHECK with a qualied electrician or service personnel if
you do not completely understand the grounding
instructions, or if you are not sure the tool is properly
grounded when installing or replacing a plug.
USE ONLY A 3-WIRE EXTENSION CORD THAT HAS
THE PROPER TYPE OF A 3-PRONG GROUNDING PLUG
THAT MATCHES THE MACHINE’S 3-PRONG PLUG AND
ALSO THE 3-POLE RECEPTACLE THAT ACCEPTS THE
TOOL’S PLUG. *
REPLACE A DAMAGED OR WORN CORD
IMMEDIATELY.
This tool is intended for use on a circuit that has an
electrical receptacle as shown in FIGURE A. It shows a
3-wire electrical plug and electrical receptacle that has
a grounding conductor. If a properly grounded electrical
receptacle is not available, an adapter as shown in
FIGURE B can be used to temporarily
connect this plug to a 2-contact ungrounded
receptacle. The adapter has a rigid lug
extending from it that MUST be connected
to a permanent earth ground, such as a
properly grounded receptacle box.
THIS ADAPTER IS PROHIBITED IN
CANADA.
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN,
grounding provides the path of least resistance for electric
current and reduces the risk of electric shock. This tool
is equipped with an electric cord that has an equipment
grounding conductor and requires a grounding plug (not
included). The plug MUST be plugged into a matching elec-
trical receptacle that is properly installed and grounded in
accordance with ALL local codes and ordinances.
THIS TOOL MUST BE GROUNDED
WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
EXTENSION CORDS
Keep the extension cord clear of
the working area. Position the cord so that it will not
get caught on lumber, tools or other obstructions while
you are working with your power tool.
* Canadian electrical codes require extension cords
to be certied SJT type or better.
** The use of an adapter in Canada is not acceptable.
FIG. B
FIG. A
ELECTRICAL SAFETY
SAVE THESE INSTRUCTIONS.
Refer to them often.
6
1. Do not operate this machine until you have read all of the following instructions.
2. Do not attempt to operate this machine until it is completely assembled.
3. Do not turn ON this machine if any pieces are missing.
4. This machine must be properly grounded.
5. If you are not familiar with the operation of the machine, obtain assistance from a qualied person.
6. It is highly recommended that this machine be mounted to a at and secure work surface or stand.
7. Always wear protective eye wear and hearing protection when operating this machine.
8. Always wear a dust mask and use adequate dust collection and proper ventilation. Use of sanders can
produce harmful particles while sanding certain types of woods, composites or plastics.
9. Do not operate this machine if you are under the inuence of drugs, alcohol or medication.
10. Do not wear loose clothing or jewelry when operating this machine. Tie back long hair.
11. Do not wear any gloves while operating this machine.
12. Always make sure the power switch is in the OFF position prior to plugging in the machine.
13. Always make sure the power switch is in the OFF position and the machine is unplugged when doing
any cleaning, assembly, setup operations, or when not in use.
14. The use of any accessories or attachments not recommended may cause injury to you and damage
your machine.
15. Check the work piece for nails, screws or other materials that could tear or damage the sanding drums.
16. Sanding of metals is not recommended as sparks may ignite sawdust and wood shavings.
17. Sanding of berglass or similar materials is not recommended as particles can damage bearings.
18. Abrasive sanding drums should be the recommended diameter of the manufacturer.
19. Replace worn, frayed or torn abrasives as injury to the user, or the machine, may result.
20. Always keep your face and hands clear of moving parts such as discs, belts and pulleys.
21. Keep power supply cords free of any sharp or moving parts. Damaged cords can result in electric shock.
22. Always support the workpiece with the table.
23. Remove material or debris from the work area. Keep work area neat and clean.
SPECIFIC SAFETY INSTRUCTIONS FOR SANDERS
This machine is intended for the surfacing of natural, solid woods and composite materials. Any other use not
as specied, including modication of the machine or use of parts not tested and approved by the equipment
manufacturer can cause unforeseen damage, and invalidate the warranty.
ATTENTION: Use of this sander still presents risks that cannot be eliminated by the manufacturer. Therefore,
the user must be aware that wood working machines are dangerous if not used with care and all safety precau-
tions are adhered to.
SAFETY INSTRUCTIONS
This owner’s manual is not a teaching aid and is intended to show
assembly, adjustments, and general use.
CONTENTS OF PACKAGE
7
A Sander
B Wrenches (2) - 14mm, 17mm
C Table Inserts (6)
D Rubber Feet (4) & Hardware
UNPACKING AND CLEAN-UP
1. Carefully remove all contents from the shipping carton. Compare the contents with the list of contents to
make sure that all of the items are accounted for, before discarding any packing material. Place parts on a
protected surface for easy identication and assembly. If any parts are missing or broken, please call RIKON
Customer Service (877-884-5167) as soon as possible for replacements. DO NOT turn your machine ON if any
of these items are missing. You may cause injury to yourself or damage to the machine.
2. Report any shipping damage to your local distributor. Take photographs for any possible insurance claims.
3. Clean all rust protected surfaces with ordinary house hold type grease or spot remover. Do not use;
gasoline, paint thinner, mineral spirits, etc. These may damage painted surfaces.
4. Apply a coat of paste wax to the table to prevent rust. Wipe all parts thoroughly with a clean dry cloth.
5. Set packing material and shipping carton aside. Do not discard until the machine has been set up and is
running properly.
CALIFORNIA PROPOSITION 65 WARNING
WARNING: Drilling, sawing, sanding or machining wood products can expose you to wood dust, a
substance known to the State of California to cause cancer. Avoid inhaling wood dust or use a dust mask
or other safeguards for personal protection. For more information go to www.P65Warnings.ca.gov/wood
E Tool Holders for Drums (2) & Hardware
F Holder for Table Inserts & Screws
G Sanding Drums (5) - 1/2”, 3/4”, 1”, 1-1/2”, 2”
H Manual & Warranty Card (not shown)
A
B
D
C
E
G
F
8
GETTING TO KNOW YOUR MACHINE
FIG. 1
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE IN
THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE
COMPLETE.
ASSEMBLY
A Spindle with Sanding Sleeve
B Work Table
C Dust Port
D Cam for Table Leveling
E Table Angle Scale and Locking Handle
F Holder for Spindles
G Rubber Feet (4)
H ON / OFF Safety Switch
I Holder for Spindles
J Table Insert (installed in table)
K Holder for Table Inserts
L Table Inserts
M Geared Handle with Lock for Tilting Table
NOTE: Pending packaging changes at the factory, some
parts may already be pre-assembled on the machine.
The assembly steps listed should none-the-less be reviewed
for information on the machine parts and their adjustments.
B
A
F
D
C
E
K
M
L
J
H
G
I
B
F
C
G
F
THE MACHINE IS HEAVY AND MAY
REQUIRE TWO PERSONS FOR LIFTING
ATTACH THE RUBBER FEET
1. Lower the machine onto its side to access the four
holes in the bottom corners of the base.
2. Insert the treaded portion of the rubber foot
through the machine’s base, and put on a washer,
followed by a nut to secure the foot in place. (Parts
#A52 - 49). Figure 1.
3. Install the remaining three rubber feet and then
raise the machine to its operating position. The rubber
feet will prevent the machine from slipping on your
bench during use, and reduce any vibration that may
result from sanding operations.
POSITION THE SANDER ON A WORKBENCH
The sander must be positioned where it is to be used
on a sturdy workbench, at a suitable, safe height for
your sanding operations to be carried out.
TOOLS REQUIRED FOR ASSEMBLY
#2 Phillips Screwdriver 4mm Hex Wrench
10mm &13mm or an Adjustable Wrench
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE IN
THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE
COMPLETE.
9
ASSEMBLY
INSTALL SANDPAPER ONTO THE SPINDLES
The sander is supplied with 5 rubber cylinder
Spindles, 1/2”, 3/4”, 1”, 1-1/2” and 2” diameters, that
will hold sandpaper sleeves of various grits.
The Spindle consists of a rubber body with a metal
axle passing through the center (Fig. 2). The axle has
a key which locates into a key way in the rubber body.
Normally these should need not be disturbed unless
the rubber body is damaged.
At either end of the body are two large compression
washers. At the top is a nut and washer to secure
the cylindrical sandpaper. The low part of the axle is
threaded, which locates into the motor drive.
1. To remove a sandpaper sleeve from a spindle,
take o the top nut with a wrench, remove the washer,
and slide the sleeve o of the rubber spindle. Fig. 3.
NOTE: If removal was dicult sprinkle a small amount
of talcum powder onto the rubber to aid tting the new
sandpaper sleeve.
2. To install a new sandpaper sleeve onto a spindle,
slide the sleeve onto the rubber body so that it ts
centrally with no edge overhanging.
3. Replace the washer and top nut. Tighten the nut
to expand the rubber body. This will grip the sanding
drum. Figure 3. NOTE: Do not over-tighten as this will
distort rubber body.
NOTE: If the lower portion of the sanding sleeve is
used, turn the sleeve over to use the upper section.
FIG. 2
FIG. 3
INSTALL THE SPINDLE ONTO THE MACHINE
1. Lower the spindle down through the table’s center
hole, and insert the spindle’s threaded end into the
open end of the motor drive spindle.
2. Turn the sanding spindle counter-clockwise with
your hand to thread and install the sanding spindle
into the motor drive spindle.
3. With the two supplied open ended wrenches,
tighten the spindle in place. With one wrench hold the
motor drive spindle and with the other wrench tighten
the sander spindle. Do not over-tighten. Figure 4.
To remove a spindle, remove the table insert and
reverse the process outlined above.
NOTE: Spindle installation is easiest if the machine’s
oscillation stops at the most upward, highest setting.
Tilting the table also allows best access for wrenches. FIG. 4
TABLE
TILTED
TO 45°
FOR BEST
ACCESS TO
TIGHTEN
SPINDLES
SPINDLE
SANDING
SLEEVE
TOP
SPINDLE
WASHER
& NUT
RUBBER
BODY
10
ASSEMBLY
INSTALL THE TABLE INSERT
The 50-300 Spindle Sander comes with a variety
of Table Inserts, each with a dierent center hole
diameter to be used with the matching spindle size.
NOTE: ALWAYS use a table insert when sanding.
One style has a round center hole for sanding with the
table in the 90° position. The second style insert has
an oval center hole for use when the table is tilted at
an angle for sanding. This oval hole protects the insert
from being damaged/sanded during operation.
To install an insert into the table, notice the cutout
on the edge of the insert. This aligns with the peg in
the recess on the table (Fig. 5). Lower the insert into
position, making sure that the insert locates in the
recess and is ush with the table.
To remove a table insert, simply push it out of the
table with your nger from underneath. FIG. 5
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE IN
THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE
COMPLETE.
ALIGN THE TABLE 90° TO THE SPINDLE
The table has the ability to tilt between 90° to 45°,
(0° to -45°). Before the sander is used for the rst
time, squaring the table to the spindle setting needs to
be checked.
1. Loosen the table locking Handle & Ring (# 9A,12A)
and move the table into the 90-degree position with
the Rotation Handle (#23A). Lightly tighten the table
in place so that tilting adjustments can be made.
2. Using a 90° square placed on the table top, move
the square to the spindle. It should measure 90°.
(Fig. 6). If the table is not square to the spindle, an
adjustment can be made to the table setting.
3. Located under the work table are two stop Cams
(#21A) on either side of the Table Brackets (#2A, 3A)
which can be adjusted to level the table (Fig. 7). With
a 4mm hex wrench, loosen the cam’s center Hex Nuts
(#22A) to rotate the cams to raise or lower the table
setting. When the table to spindle angle is at 90°,
tighten the hex nuts to lock the stop cams in position.
4. Check the pointer and table angle scale setting to
conrm that it is properly set to show the table angle
is at 90° (0°). With a #2 Phillips screwdriver, loosen
the pointer screw, align the pointer with the 0° position
on the scale, and then re-tighten screw. Figure. 7.
FIG. 6
FIG. 7
CUTOUT
PIN
O
90°
STOP CAM
TABLE
ANGLE
SCALE
POINTER
LOCK HANDLE
Indice
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