RJS Inspector 5000 Manuale

Inspector 5000™Auto Optic

Operator’s Guide

Manual P/N 003-4500

Revision: A

April 2018

THIS MANUAL APPLIES ONLY TO FIRMWARE 0.985 OR LATER

RJS Technologies

701 Decatur Ave North, Suite 107

Minneapolis, MN 55427 U.S.A.

+1 (763) 746-8034

www.rjs1.com

Copyrights

The copyrights in this manual are owned by RJS. All rights are reserved. Unauthorized

reproduction of this manual or unauthorized use of the Inspector 5000 software may result in

imprisonment of up to one year and fines of up to $10,000.00 (17 U.S.C. 506). Copyright

violations may be subject to civil liability.

Reference RJS P/N 003-4500 Revision A

Operator’s Guide Inspector 5000™ Auto Optic

002-7856 RJS, Minneapolis, MN

TABLE OF CONTENTS

1.0 PREFACE 1

1.1 PROPRIETARY STATEMENT 1

1.2 STATEMENT OF FCC COMPLIANCE:USA 1

1.3 STATEMENT OF FCC COMPLIANCE:CANADA 1

1.4 CE: 1

1.5 DOCUMENTATION UPDATES 1

1.6 COPYRIGHTS 1

1.7 UNPACKING AND INSPECTION 1

1.8 BATTERIES 2

1.9 TECHNICAL SUPPORT 2

1.10 TRADEMARKS 2

2.0 WARRANTY 3

2.1 GENERAL WARRANTY 3

2.2 WARRANTY LIMITATIONS 3

2.3 SERVICE DURING THE WARRANTY PERIOD 3

3.0 INTRODUCTION 4

3.1 INSPECTOR 5000 DESCRIPTION AND FEATURES 4

3.2 MAINTENANCE 4

3.3 TEMPERATURE SPECS 4

4.0 THE INSPECTOR 5000 AUTO OPTIC 5

5.0 MAIN MENU SELECTIONS 6

5.1 POWER ON/OFF 6

5.2 SCREEN NAVIGATION 7

FOR NORMAL OPERATIONS 7

SPECIAL FUNCTIONS 7

POWER ON7

5.3 FIELD CALIBRATION 9

VERIFYING THE INSPECTOR 5000 IS CALIBRATED 9

CALIBRATING THE UNIT 10

5.4 SETUP 15

6.0 SCANNING SYMBOLS 32

6.1 SCANNING TECHNIQUES 32

6.2 SCANNING RESULTS 33

6.3 PASS/FAIL SCREEN: 33

6.4 MULTIPLE SCAN AVERAGING RESULTS 35

7.0 GRADE ANALYSIS SCREEN 36

RESULTS EXPLANATION 37

TABLE 7-A (CODE IDENTIFIER DESCRIPTIONS) 37

TABLE 7-B (ABBREVIATED CODE IDENTIFIER DESCRIPTIONS) 38

8.0 ENCODE ANALYSIS SCREEN 42

ACCEPTABLE GS1-128 ENCODE ANALYSIS SCREEN 42

FAILURE GS1-128 ENCODE ANALYSIS SCREEN 43

FAILURE UPC-A ENCODE ANALYSIS SCREEN 43

9.0 PROFILE ANALYSIS SCREEN 45

AN EXAMPLE OF THE PROFILE ANALYSIS SCREEN: 45

AN EXAMPLE OF THE ANALOG PROFILE ANALYSIS SCREEN: 45

10.0 VIEWING SAVED INSPECTION REPORTS 45

Inspector 5000™ Auto Optic Operator’s Guide

RJS, Minneapolis, MN 002-7856 ii

EXAMPLE OF THE REPORT (DATABASE)SCREEN: 45

EXAMPLE OF THE REPORT (DATABASE)SCREEN AFTER SCROLLING TO OLDER REPORTS: 46

11.0 CONNECT TO OTHER DEVICES 47

CONNECT TO COMPUTER 47

CONNECT TO PRINTER 47

APPENDIX A (ISO/ANSI PARAMETER ANALYSIS) 48

TABLE A-1 (NUMERIC TO LETTER GRADE CONVERSION) 48

REFERENCE DECODE 48

EDGE DETERMINATION 48

REFLECTANCE MINIMUM 48

EDGE CONTRAST MINIMUM 49

MODULATION 50

DEFECTS 51

DECODABILITY 52

TRADITIONAL BAR ANALYSIS TOLERANCE 53

APPENDIX B (SYMBOLOGY ANALYSIS) 54

SYMBOLOGY ANALYSIS PARAMETERS 54

TABLE B-1 (PARAMETER/ERROR MESSAGE) 54

TABLE B-2 (PARAMETERS CHECKED BY SYMBOLOGY) 55

APPENDIX C (ISO/ANSI DECODABILITY) 57

ISO/ANSI DECODABILITY CALCULATIONS 57

TABLE C-1 (DECODABILITY PERCENTAGE RANGES TO NUMERIC AND LETTER GRADES) 58

APPENDIX D (REFLECTANCE PARAMETER GRADING) 59

TABLE D-1 (MODULATION PERCENTAGE RANGES TO NUMERIC AND LETTER GRADES) 59

TABLE D-2 (SYMBOL CONTRAST PERCENTAGE RANGES TO NUMERIC AND LETTER GRADES) 59

TABLE D-3 (DEFECTS PERCENTAGE RANGES TO NUMERIC AND LETTER GRADES) 60

APPENDIX E (QUIET ZONE ANALYSIS) 61

QUIET ZONE ANALYSIS 61

TABLE F-1 (ACCEPTABLE PARAMETERS -SYMBOLS WITHOUT ADDENDUMS) 61

TABLE F-2 (ACCEPTABLE PARAMETERS -SYMBOLS WITH ADDENDUMS) 61

APPENDIX F (CODE 128) 62

CODE 128 62

TABLE F-1 (CODE 128 —SUBSET A) 64

TABLE F-2 (CODE 128 —SUBSET B) 65

TABLE F-3 (CODE 128 —SUBSET C) 66

GS1-128 SYMBOLOGY SPECIFICATION 68

APPENDIX G (MAGNIFICATIONS) 69

UPC/EAN MAGNIFICATIONS &BAR WIDTH DEVIATIONS 69

APPENDIX H (APERTURE SELECTION) 70

APPENDIX I (PRINT FUNCTIONS) 70

PRINTING REPORTS 70

VCIR PRINT SCREEN –NEW BAR CODE INSPECTION 70

VCIR PRINT SCREEN –BAR CODE INSPECTION FROM STORAGE 72

TP140APRINTER PRINT SCREEN -ALL BAR CODE INSPECTIONS 72

PRINTOUT OPTIONS 72

ANALYSIS ONLY 72

ANALYSIS +PROFILE 72

ANALYSIS +BAR/SPACE 72

STORAGE 73

EXAMPLES REPORTS 74

FIGURE I-1 (ANALYSIS ONLY DATA) 74

Operator’s Guide Inspector 5000™ Auto Optic

002-7856 RJS, Minneapolis, MN

iii

FIGURE I-2 (SCAN REFLECTANCE PROFILE DATA) 75

APPENDIX J (BATTERY INFORMATION) 76

BATTERY LEVEL 76

LOW BATTERY DISPLAY 77

BATTERY AND CHARGER 77

APPENDIX K (FIELD FIRMWARE UPGRADE) 78

APPENDIX L (BAR CODE DEFINITIONS) 80

Operator’s Guide Inspector 5000™ Auto Optic

002-7856 RJS, Minneapolis, MN

1.0 Preface

1.1 Proprietary Statement

The Inspector 5000 Operator’s Guide contains proprietary information of RJS. It is intended solely

for the use of parties operating and maintaining the equipment described herein. This information

may not be used, reproduced, or disclosed to any other parties for any other purpose without the

express written permission of RJS.

1.2 Statement of FCC Compliance: USA

The equipment described in this manual has been tested and found to comply with the limits for a

Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide

a reasonable protection against harmful interference when the equipment is operated in a

commercial environment. This equipment generates, uses, and can radiate radio frequency

energy and, if not installed and used in accordance with this operator’s manual, may cause

harmful interference to radio communications. Operating this equipment in a residential area is

likely to cause harmful interference in which case the user will be required to correct the problem

at their own expense.

1.3 Statement of FCC Compliance: Canada

This Class A digital apparatus meets all requirements of the Canadian interference-Causing

Equipment Regulations.

Cet appareil numénque de la classe A respecte toutes les exigences du Règlement sur le

maténel brouilleur du Canada.

1.4 CE:

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and

used in accordance with this operator’s manual, may cause harmful interference to radio

communications. Operating this equipment in a residential area is likely to cause harmful

interference in which case the user will be required to correct the problem at your their expense.

1.5 Documentation Updates

RJS strives to provide the best possible documentation. This manual, or any of our manuals, may

be updated without notice.

1.6 Copyrights

The copyrights in this manual are owned by RJS. All rights are reserved. Unauthorized

reproduction of this manual or unauthorized use of the software may result in imprisonment of up

to one year and fines of up to $10,000 (17 U.S.C.506). Copyright violations may be subject to civil

liability.

1.7 Unpacking and Inspection

Carefully unpack the components and save the container. If the container is crushed, punctured

or water damaged you can use the container to prove a claim against the carrier. RJS is not

responsible for transportation damage.

Your Inspector 5000 is packaged in a custom made container. After removing the unit from the shipping

box make sure you have:

Main display unit

Auto-optic scan head and cable

Calibration plaque

Inspector 5000™ Auto Optic Operator’s Guide

RJS, Minneapolis, MN 002-7856 2

Operator’s manual

Print Test sheets

Battery charger

1.8 Batteries

The Inspector 5000 has an integrated lithium ion battery pack installed in the unit.

The battery is not field replaceable and must be returned to RJS for repair/replacement.

Warning:

DO NOT use any battery chargers other than the

Inspector 5000 battery charger. Use of non-RJS battery

chargers could damage your bar code verifier and/or

result in a fire.

1.9 Technical Support

Please read the manual.

If you need assistance over the phone, please have the following information ready:

Model and serial number of your unit

Have a test print available, if applicable

Detailed explanation of the problem or question

Your company’s phone and email information

1.10 Trademarks

The following are trademarks of RJS:

RJS

RJS Systems International

Inspector

RJS Inspector

RJS

701 Decatur Avenue North, Suite 107

Minneapolis, MN 55427 U.S.A.

+1 (763) 746-8034

[email protected]

Operator’s Guide Inspector 5000™ Auto Optic

002-7856 RJS, Minneapolis, MN

2.0 Warranty

2.1 General Warranty

Warranty information: +1 (763) 746-8034

RJS warrants your Inspector 5000 to be free from defects in material and workmanship for a

period of 1 year from the date of shipment from RJS’ factory location.

The liability of RJS under this warranty is limited to repairing or replacing the defective part and/or

unit. RJS may optionally choose to issue credit for any unit returned during the warranty period.

You must promptly notify RJS of any defect in order to receive the full protection of this warranty.

2.2 Warranty Limitations

The warranty set forth above is exclusive and no other warranty, whether written or oral is

expressed or implied. RJS specifically disclaims the implied warranties of merchantability and

fitness for a particular purpose.

Some states or provinces do not allow limitation on how long an implied warranty lasts, so the

above limitation or exclusion may not apply to you. However, any implied warranty of

merchantability or fitness is limited to the one year duration of this written warranty.

RJS shall in no event be liable for any indirect, incidental, or consequential damages, including

but not limited to damages which may arise from loss of anticipated profits or production

delivery delays, spoilage of material, increased costs of operation of business or otherwise.

2.3 Service during the Warranty Period

If your Inspector 5000 should fail during the warranty period, contact RJS or its authorized

representative immediately upon discovery of the defect. A Return Authorization Number (RMA

number) may be obtained by visiting our website address:

http://www.rjs1.com/rma-request/

You will be asked to ship the product in its original packing, freight prepaid, with the RMA number

visibly written on the outside of the carton to the RJS factory in Minneapolis, MN U.S.A

Be sure to include any samples or printouts or other information that will help us to understand the

problem. Your repair will be given priority treatment, or your unit may be replaced at RJS’s option.

The repaired item will be returned UPS/United States Postal Service ground, freight prepaid. At

your request we will ship express or overnight if you need premium service and agree to pay the

additional cost.

Inspector 5000™ Auto Optic Operator’s Guide

RJS, Minneapolis, MN 002-7856 4

3.0 Introduction

3.1 Inspector 5000 Description and Features

The Inspector 5000 is an advanced technology bar code verifier that makes it easy to decode bar

code symbols and to evaluate symbol compliance with industry standards.

Features

Four aperture sizes selectable from setup screen

Two light wavelengths selectable from setup

screen

Provides scan head light color and aperture size

(display/print)

Auto-discriminates between many different

symbologies

Auto-print mode

Bi-directional scanning

Profile display with color coded indications for

Decodability, Modulation, and Defects

Calculates the Narrow Bar Width (NBW) of bar

code symbols

Calculate and display print contrast signals

(PCS)

Low battery indicator

Multiple scan averaging

Power-down is automatic after short period of

disuse

Programmable, multi-scan analysis

Specially designed Auto Optic ensures accurate

scanning angle

Store and print capabilities

Visual and audible signals

3.2 Maintenance

To ensure the best possible scanning conditions, keep the display window clean. Use a soft,

damp, lint-free cloth to clean the window.

Do not use solvents on the unit or on any of the components. You may use alcohol to

clean the unit.

3.3 Temperature Specs

Do not operate or store your unit or components in temperatures outside the range of 20° - 105°.

Do not operate or store your unit in conditions of high humidityover 80%.

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