Rockwell Automation Allen-Bradly 1397 Manuale utente

User Manual

1397 DC Drive

1.5 - 150HP @230VAC

7 - 265ADC @380/415VAC

3 - 600HP @460VAC

Firmware Rev. 2.xx

Important User Information

Solid state equipment has operational characteristics differing from those of

electromechanical equipment. “Safety Guidelines for the Application,

Installation and Maintenance of Solid State Controls” (Publication SGI-1.1

available from your local Allen-Bradley Sales Office or online at

http://

www.ab.com/manuals/gi

) describes some important differences between

solid state equipment and hard-wired electromechanical devices. Because of

this difference, and also because of the wide variety of uses for solid state

equipment, all persons responsible for applying this equipment must satisfy

themselves that each intended application of this equipment is acceptable.

In no event will the Allen-Bradley Company be responsible or liable for

indirect or consequential damages resulting from the use or application of

this equipment.

The examples and diagrams in this manual are included solely for

illustrative purposes. Because of the many variables and requirements

associated with any particular installation, the Allen-Bradley Company

cannot assume responsibility or liability for actual use based on the

examples and diagrams.

No patent liability is assumed by Allen-Bradley Company with respect to

use of information, circuits, equipment, or software described in this

manual.

Reproduction of the contents of this manual, in whole or in part, without

written permission of the Allen-Bradley Company is prohibited.

Throughout this manual we use notes to make you aware of safety

considerations.

Attentions help you:

•identify a hazard

•avoid the hazard

•recognize the consequences

Important: Identifies information that is especially important for successful

application and understanding of the product.

ATTENTION: Identifies information about practices or

circumstances that can lead to personal injury or death, property

damage, or economic loss.

Shock Hazard labels may be located on or inside the drive to

alert people that dangerous voltage may be present.

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Publication 1397–5.0 – June, 2001

Summary of Changes

Summary of Changes Description of New or Updated Information Page Type

FS2/FS3 Control Options 1-4 Updated

200% Overload Capacity 1-4 Updated

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Publication 1397-5.0 —June, 2001

Chapter 1

Manual Objectives 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter Objective 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Storage Conditions 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Identification Nameplate 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . .

Firmware Version 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Catalog Numbering Convention 1-3. . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power Ratings and Supply Capacity (230/460VAC) 1-6. . . . . . . . . . . .

Power Ratings and Supply Capacity (380/415VAC) 1-6. . . . . . . . . . . .

Drive I/O Specifications Logic Inputs 1-7. . . . . . . . . . . . . . . . . . . . . . .

Logic Outputs 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Analog Inputs 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Analog Outputs 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Description 1-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Options 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 2

Chapter Objectives 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Environment 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cooling Airflow 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Line Filters (CE Only) 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AC Line Inductors (CE Only) 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Enclosure Mounting Minimum Clearances 2-3. . . . . . . . . . . . . . . . . . .

Enclosure Mounting Dimensions 2-4. . . . . . . . . . . . . . . . . . . . . . . . . .

Grounding Procedures 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Clearance 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disconnect 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24V Power Supply 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wire Size, Type & Class 2-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Motor Installation 2-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power Wiring Procedure 2-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AC Line Torque Recommendations 2-24. . . . . . . . . . . . . . . . . . . . . . . .

Recommended AC Line and DC Armature Fuses 2-25. . . . . . . . . . . . . .

Control Connections 2-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Wiring Procedure 2-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

Introduction

Installation

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Table of Contentsii

Publication 1397-5.0 —June, 2001

Chapter 3

General 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HIM Description 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HIM Operation 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HIM Programming Steps 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HIM Programming Modes 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Program and Display Modes 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bit ENUMS 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Process Mode 3-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EEprom Mode 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Search Mode 3-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Status Mode 3-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 4

Introduction 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Required Tools and Equipment 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . .

Recommended Tools and Equipment 4-2. . . . . . . . . . . . . . . . . . . . . .

General 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Hardware Adjustments 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Motor Ground Check 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pre–Power Checks 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pre–Power Checklist 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Field Supply Configuration 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power–On Checks 4-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parameter Set–Up 4-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parameter Modification Sequence 4-17. . . . . . . . . . . . . . . . . . . . . . . . .

Jumper Settings 4-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Verify the Correct Operation of 24V I/O Inputs 4-26. . . . . . . . . . . . . . . .

Motor and Feedback Polarity Checks 4-29. . . . . . . . . . . . . . . . . . . . . .

Autotuning 4-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auto–Tune Set–Up 4-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auto–Tune Execution 4-37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Application Set–Up 4-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 5

Introduction 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Record Keeping 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Precautions 5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parameter Groups 5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Numeric Parameter Table 5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parameter Descriptions (By Group) 5-14. . . . . . . . . . . . . . . . . . . . . . . .

Parameters (Alphabetical) 5-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hidden Parameters 5-100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Programming Terminal

Start–Up and Adjustment

Programming Parameters

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Table of Contents iii

Publication 1397-5.0 —June, 2001

Chapter 6

Introduction 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Required Equipment 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HIM Fault Display 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Clearing a Fault 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Clearing an Alarm 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fault Description Table 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarm Description Table 6-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix A

Standard Inputs A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I/O Expansion Inputs A-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Speed/Trim Reference Select A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Speed Reference Ramp A-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outer Control Loop A-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Speed Reference Mode Select A-6. . . . . . . . . . . . . . . . . . . . . . . . . . .

Speed Loop A-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Current Minor Loop Reference A-8. . . . . . . . . . . . . . . . . . . . . . . . . . .

Current Minor Loop A-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Field Control Loop A-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Standard Outputs A-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Level Detectors A-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I/O Expansion Outputs A-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix B

EMC Compliance B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EMC Requirements B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Equipment Requirements B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting the Equipment B-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grounding Requirements B-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring the Equipment B-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix C

High Ambient Temperature Conditions C-1. . . . . . . . . . . . . . . . . . . . . .

Derating for High Altitude C-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Conditioning C-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Space Heaters C-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting

Firmware Block Diagram

CE Conformity

Derating

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Table of Contents

Publication 1397-5.0 —June, 2001

Appendix D

Chapter Objectives D-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Logic Status Parameter D-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuring the SCANport Controls D-3. . . . . . . . . . . . . . . . . . . . . . . .

Setting the Loss of Communications Fault D-5. . . . . . . . . . . . . . . . . . .

Using the SCANport I/O Image D-5. . . . . . . . . . . . . . . . . . . . . . . . . . .

Supported SCANport Messages D-11. . . . . . . . . . . . . . . . . . . . . . . . . .

Logic Status Format D-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Logic Command Format D-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

User Parameter Value Table D-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix E

Introduction E-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lifting Component Ratings E-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Mounting E-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using SCANport

Capabilities

Lifting Instructions

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Chapter 1

Publication 1397-5.0 —June, 2001

Introduction

The purpose of this manual is to provide you with the necessary

information to install, program, start up and maintain the 1397 DC

Drive. This manual should be read in its entirety before operating,

servicing or initializing the 1397 Drive. This manual must be

consulted first, as it will reference other 1397 manuals for option

initialization.

This manual is intended for qualified service personnel responsible

for setting up and servicing the 1397 DC Drive. You must have

previous experience with and a basic understanding of electrical

terminology, programming procedures, required equipment and

safety precautions, as typical applications will consist of a properly

rated DC motor, with or without feedback based on performance

requirements, and the 1397.

!ATTENTION: Only qualified electrical personnel

familiar with the construction and operation of this

equipment and the hazards involved should install,

adjust, operate and/or service this equipment. Read and

understand this section in its entirety before

proceeding. Failure to observe this precaution could

result in bodily injury or loss of life.

ATTENTION: An incorrectly installed or applied

drive can result in component damage or a reduction in

product life. Wiring or application errors such as

undersizing the motor, incorrect or inadequate AC

supply or excessive ambient temperatures may result in

damage to the Drive or motor.

ATTENTION: This drive contains ESD (Electrostatic

Discharge) sensitive parts and assemblies. Static

control precautions are required when installing,

testing, servicing or repairing this assembly.

Component damage may result if ESD control

procedures are not followed. If you are not familiar

with static control procedures, reference Allen–Bradley

Publication 8000 – 4.5.2, Guarding against

Electrostatic Damage or any other applicable ESD

protection handbook.

Manual Objectives

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1–2 Introduction

Publication 1397-5.0 —June, 2001

Chapter 1 in addition to detailing drive features and specifications,

also supplies the information needed to unpack, properly inspect and

if necessary, store the 1397 Drive. A complete explanation of the

catalog numbering system is also included in this chapter.

After receipt inspection, repack the Drive in its original shipping

container until ready for installation. To ensure satisfactory

operation at startup and to maintain warranty coverage, store the

Drive as follows:

•In its original shipping container in a clean, dry, safe place.

•In an ambient temperature that does not exceed 65_C (149_F) or

go below -30_C (-22_F).

•Within a relative humidity range of 5 to 95% without

condensation.

•At an altitude of less than 3,000 meters (10,000 ft.) above sea

level.

The 1397 DC Drive has a nameplate on the side of the chassis

(Fig. 1.1) that identifies the specific model number design,

applicable AC input power and DC output power data. All

communication concerning this product should refer to the

appropriate model number information.

BULLETIN 1397

M/N 1397-BO10R 5/10HP

INPUT 230/460VAC 19A 3PH 50/60HZ

OUTPUT 240/500VDC 20A

DC FIELD 150/300VDC 10A

SHORT CIRCUIT RATING 5000A

I/M 1397-5.0 W/D 30371–23

FOR 230V OPERATION, SEE I/M

SERIAL NO. 1397-B010R V 001 WY

MADE IN USA

Figure 1.1

Bulletin 1397 Nameplate

The technical power information on the nameplate should be

referenced to verify proper power application.

The manual covers firmware versions through 2.xx.

Chapter Objective

Storage Conditions

Drive Identification

Nameplate

Firmware Version

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