Royal R-3500TR Istruzioni per il montaggio

Installers Guide
536-981-C 11/98
- Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
-What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a
qualified installer, service agency, or the gas
supplier.
WARNING: IMPROPER INSTALLATION,
ADJUSTMENT, ALTERATION,
SERVICE OR MAINTENANCE CAN
CAUSE INJURY OR PROPERTY
DAMAGE. REFER TO THIS MANUAL.
FOR ASSISTANCE OR ADDITIONAL
INFORMATION CONSULT A QUALI-
FIED INSTALLER, SERVICE AGENCY,
OR THE GAS SUPPLIER.
Underwriters
Laboratories Listed
READ THIS MANUAL BEFORE INSTALLING
OR OPERATING THIS APPLIANCE. THIS
INSTALLERS GUIDE
MUST BE LEFT WITH
THE APPLIANCE FOR FUTURE REFERENCE.
1.This appliance may be installed in an
aftermarket,permanentlylocated,
manufactured (mobile) home, where
not prohibited by local codes.
2.This appliance is only for use with the
type of gas indicated on the rating
plate. This appliance is not convertible
for use with other gases, unless a
certified kit is used.
WARNING: IF THE INFORMATION
IN THESE INSTRUCTIONS IS NOT
FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE,
PERSONAL INJURY, OR DEATH.
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322;
4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790;
586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
Models:
R-3500TR
R-4500TR
R-6500TR
Please contact your Royal Fireplaces dealer for any
questions or concerns. For the number of your nearest
Royal Fireplaces dealer, please call 1-800-393-9484.
Printed in U.S.A. Copyright 1998,
Hearth Technologies Inc.
6665 West Highway13, Savage, MN 55378

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SAFETY AND WARNING INFORMATION
READ
and
UNDERSTAND
all instructions carefully before starting the installation.
FAILURE TO FOLLOW
these installation instructions may result in a possible fire hazard
and will void the warranty.
Prior to the first firing of the fireplace,
READ
the Using Your Fireplace section of the
Owners Guide
.
DO NOT USE
this appliance if any part has been under water. Immediately
CALL
a
qualified service technician to inspect the unit and to replace any part of the control
system and any gas control which has been underwater.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
Installation and repair should be
PERFORMED
by a qualified service person. The
appliance and venting system should be
INSPECTED
before initial use and at least
annually by a professional service person. More frequent cleaning may be required due
to excessive lint from carpeting, bedding material, etc. It is
IMPERATIVE
that the unit’s
control compartment, burners, and circulating air passageways
BE KEPT CLEAN
to
provide for adequate combustion and ventilation air.
Always
KEEP
the appliance clear and free from combustible materials, gasoline, and
other flammable vapors and liquids.
NEVER OBSTRUCT
the flow of combustion and ventilation air. Keep the front of the
appliance
CLEAR
of all obstacles and materials for sevicing and proper operations.
Due to the high temperature, the appliance should be
LOCATED
out of traffic areas and
away from furniture and draperies. Clothing or flammable material
SHOULD NOT BE
PLACED
on or near the appliance.
Children and adults should be ALERTED to the hazards of high surface temperature
and should STAY AWAY to avoid burns or clothing ignition. Young children should be
CAREFULLY SUPERVISED when they are in the same room as the appliance.
These units
MUST
use one of the vent systems described in the Installing the
Fireplace section of the
Installers Guide
.
NO OTHER
vent systems or components
MAY BE USED
.
This gas fireplace and vent assembly
MUST
be vented directly to the outside and
MUST
NEVER
be attached to a chimney serving a separate solid fuel burning appliance. Each
gas appliance
MUST USE
a separate vent system. Common vent systems are
PROHIBITED
.
INSPECT
the external vent cap on a regular basis to make sure that no debris is
interfering with the air flow.
The glass door assembly
MUST
be in place and sealed, and the trim door assembly
MUST
be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE
this appliance with the glass door removed, cracked, or broken.
Replacement of the glass door should be performed by a licensed or qualified service
person.
DO NOT
strike or slam the glass door.
The glass door assembly
SHALL ONLY
be replaced as a complete unit, as supplied by
the gas fireplace manufacturer.
NO SUBSTITUTE
material may be used.
DO NOT USE
abrasive cleaners on the glass door assembly.
DO NOT ATTEMPT
to
clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified
service technician perform an appliance check-up at the beginning of each heating
season.
Any safety screen or guard removed for servicing must be replaced before operating
this appliance.
i

Table of
Contents
Safety and Warning Information ..........................i
Section 1: Approvals and Codes .....................1
Approval Listings and Codes ....................................1
Appliance Certification ..............................................1
Installation Codes .....................................................1
High Altitude Installations ..........................................2
Section 2: Getting Started.................................3
Introducing the Royal Fireplaces ..............................3
Pre-installation Preparation .......................................3
Section 3: Installing the Fireplace....................8
Step 1 Locating the Fireplace .................................8
Step 2 Framing theFireplace..................................9
Step 3 Installing the Vent System .........................10
A. Vent System Approvals.........................10
B. Installing System Components .............23
C.VentTermination ....................................29
Step 4 Positioning, Leveling,and
Securing the Fireplace ..............................34
Step 5 The Gas Control Systems ........................34
Step 6 The Gas Supply Line.................................35
Step 7 Gas Pressure Requirements ....................36
Step 8 Wiring the Fireplace ..................................37
Step 9 Finishing ....................................................39
Step 10 I
nstalling Trim, Logs, and Ember Materia
l ...40
InstallingtheTrim .......................................40
Positioning the Logs ..................................41
Placing the Ember Material .......................41
Step 11 Before Lighting the Fireplace.....................43
Step 12 Lighting the Fireplace ................................43
After the Installation...................................43
Section 4: Maintenance and Servicing ............44
Section 5: Replacement Parts
and Accessories..............................46
Replacement Parts .................................................46
Accessories ............................................................50
i i

1
1
Approvals
and Codes
Approval Listings
and Codes
Appliance Certification
The Royal Fireplaces models discussed
in this
Installers Guide have been tested to certification
standards and listed by the applicable laboratories.
CERTIFICATION
MODEL LABORATORY TYPE STANDARD
R-6500TR Under riters Direct Vent ANSI Z21.50CGA2.22
Laboratories Decorative
R-4500TR Under riters Direct Vent ANSI Z21.50 CGA2.22
Laboratories Decorative
R-3500TR Under riters Direct Vent ANSI Z21.50CGA2.22
Laboratories Decorative
NOTE: ALL MODELS ARE UL LISTED TO UL307B THE STANDARD
FOR GAS-BURNING HEATING APPLIANCES FOR MANUFACTURED
HOMES AND RECREATIONAL VEHICLES.
Installation Codes
The fireplace installation must conform to local codes. Before installing the
fireplace, consult the local building code agency to ensure that you are in
compliance ith all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the
National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-
B149 Installation Codes (in Canada). The appliance must be electrically
grounded in accordance ith local codes or, in the absence of local codes ith
the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the
CSA C22.1 Canadian Electric Code (in Canada).
These models may be installed in a bedroom or bed-sitting room in the U.S.A.
and Canada.

2
High Altitude Installations
U.L. Listed gas fireplaces are tested and approved for elevations from 0 to
2,000 feet in the U. S. A. and from 0 to 4,500 feet in Canada.
When installing this fireplace at an elevation above 2,000 feet (in the United
States), it may be necessary to decrease the input rating by changing the
existing burner orifice to a smaller size. Input should be reduced four percent
(4%) for each 1,000 feet above sea level, unless the heating value of the gas
has been reduced, in hich case this general rule ill not apply. To identify the
proper orifice size, check ith the local gas utility.
When installing this fireplace at an elevation bet een 2,000 and 4,500 feet (in
Canada), the input rating must be reduced by ten percent (10%).
When installing this fireplace at an elevation above 4,500 feet (in Canada),
check ith local authorities.
Consult your local gas utility for assistance in determining the proper orifice for
your location.

3
2
Getting
Started
Introducing the
Royal Fireplaces
Gas Fireplaces
Royal Fireplaces direct vent gas fireplaces are
designed to operate ith all combustion air siphoned
from outside of the building and all exhaust gases
expelled to the outside.
The information contained in this Installers Guide,
unless noted other ise, applies to all models and gas
control systems.
Gas fireplace diagrams, including the dimensions, are
sho n in this section.
Pre-installation
Preparation This gas fireplace and its components are tested and
safe hen installed in accordance ith this Installers
Guide. Report to your dealer any parts damaged in
shipment, particularly the condition of the glass. Do
not install any unit with dama ed, incomplete, or
substitute parts.
The vent system components and trim doors are
shipped in separate packages. The gas logs are
packaged separately and must be field installed.
Read all of the instructions before startin the
installation. Follow these instructions carefully
durin the installation to ensure maximum safety
and benefit. Failure to follow these instructions
will void the owners warranty and may present a
fire hazard.
The Royal Fireplaces arranty ill be voided by, and
Hearth Technologies Inc. disclaims any responsibility
for, the follo ing actions:
Installation of any damaged fireplace or vent system
component.
Modification of the fireplace or direct vent system.
Installation other than as instructed by Hearth
Technologies Inc.
Improper positioning of the gas logs or the glass
door.
Installation and/or use of any component part not
manufactured and approved by Hearth Technolo-
gies Inc. not ithstanding any independent testing
laboratory or other party approval of such compo-
nent part or accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A
FIRE HAZARD.

4
When planning a fireplace installation, its necessary to determine:
Where the unit is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical iring.
Framing and finishing details.
Whether optional accessoriesdevices such as a fan, all s itch, or remote
controlare desired.
If the fireplace is to be installed on carpeting or tile, or on any combustible
material other than ood flooring, the fireplace should be installed on a metal or
ood panel that extends the full idth and depth of the fireplace.

5
Fi ure 1. Dia ram of the R-6500TR

6
Fi ure 2. Dia ram of the R-4500TR

7
Fi ure 3. Dia ram of the R-3500TR
Altri manuali per R-3500TR
1
Questo manuale è adatto per i seguenti modelli
2
Indice
Altri manuali Royal Camino da interno






















