SCANCLIMBER SC300K Manuale utente

INSTRUCTION MANUAL

Serial number:________

SC400K

V71_12.08

Access Lift

OY SCANINTER NOKIA LTD

• Turkkirata 26 • 33960 PIRKKALA •

• Tel. +358 010 680 7000 • Fax +358 010 680 7033 • www.scanclimber.com

SC300K

C o v e r

V71_12.08

SC300K/SC400K Pos 0

C o v e r

V71_12.08 SC300K/SC400K Pos 0

1. GENERAL INFORMATION

1.1 Technical Data................................................................................3

1.1.1 General Technical Data ..........................................................3

1.1.2 Electrical System ......................................................................3

1.1.3 T

echnical Data for the Lift Car and the Lifting Mechanism

..........4

1.2 Lift Description .................................................................................5

1.2.1 Mechanical Structures.............................................................6

1.2.1.1 Lift Ground Station and Lift Shaft ................................6

1.2.1.2 Mast................................................................................7

1.2.1.3 Landings.........................................................................8

1.2.1.4 Lift Car............................................................................9

1.2.1.5 Safety Brake ................................................................10

1.2.1.6 Drive .............................................................................10

1.2.1.7 Door Opening/Locking System.................................10

1.2.1.8 Door Locking System ..................................................11

1.2.1.9 Load Control ...............................................................12

1.2.2 Electric System........................................................................13

1.2.2.1 General Description ...................................................13

1.2.2.2 Main Circuit .................................................................13

1.2.2.3 Control Circuit .............................................................13

1.2.2.4 Lift Car and Ground Station ......................................14

1.2.3 Safety Device..........................................................................16

1.2.4 Electric Safety Device............................................................17

1.2.5 Anchoring Forces...................................................................17

1.2.6 Bolt and Nut Tightening Torques ...........................................18

TABLE OF CONTENTS Page 1/4

C o v e r

SC300K/SC400K Pos 0 V71_12.08

2. SAFETY INSTRUCTIONS

2.1 General Information.................................................. 3

2.2 Before the Operation ................................................ 4

2.3 Operation .................................................................. 4

2.4 Service and Maintenance ....................................... 5

2.5 Instruction and Warning Decals .............................. 6

3. OPERATING INSTRUCTIONS

3.1 Prior to the Use .......................................................... 3

3.2 Operation of the Lift .................................................. 4

3.3 Closing the Operation .............................................. 5

3.4 Maintenance and Inspection Operations .............. 5

3.5 Operation during Breakdown .................................. 6

3.5.1 Operation during Power Cut ........................................6

3.5.2 Safety Brake ...................................................................7

3.5.3 Function of the Top Safety Limit Switch .......................8

3.5.4 Function of the Bottom Safety Limit Switch .................8

3.5.5 Car Stops between the Landings .................................9

TABLE OF CONTENTS Page 2/4

C o v e r

V71_12.08 SC300K/SC400K Pos 0

4. TROUBLE SHOOTING - When the Lift Does

not Move

4.1 General Information.....................................................3

4.2 Supply Voltage ..........................................................4

4.3 Safety Circuit ..............................................................5

4.4 Other Possible Reasons .............................................5

4.5 Errors – Trouble Shooting ...........................................6

4.5.1 “Visible Error”..................................................................6

4.5.2 “Invisible Error” ..............................................................6

4.5.3 Most Common Reasons for the Lift not Moving ..........7

TABLE OF CONTENTS Page 3/4

5. SERVICE AND MAINTENANCE

5.1 General Information ...........................................................3

5.2 Service......................................................................................3

5.3 Lubrication...................................................................6

5.3.1 Lift Lubrication Program ................................................6

5.3.2 Automatic Lubrication of the Gear Rack ....................7

5.3.3 Rack Lubrication Pump .................................................8

5.3.3.1 Lubrication interval Adjustment .......................8

5.4 Load Control 11

5.4.1 Control Card Layout ....................................................10

5.4.2 Load Control Calibration ............................................11

5.4.3 Load Control Automatic Calibration .........................12

C o v e r

SC300K/SC400K Pos 0 V71_12.08

5. SERVICE AND MAINTENANCE

5.5 Adjustments...............................................................13

5.5.1 Adjusting the Lifting Mechanism Pinion ....................13

5.5.2 Guide Roller Clearance ..............................................14

5.5.3 Replacing the Guide Rollers .......................................14

5.5.4 Safety Brake .................................................................15

5.5.4.1 Operation of the Safety Brake .......................15

5.5.4.2

Radial Clearance of the Safety Brake Bearings . . 16

5.5.4.3 Adjusting the Safety Brake Pinions .................16

5.5.4.4

Limit Values for the Lift Wearing Parts and Wear

....16

5.6 Safety Brake .............................................................18

5.6.1 When the Safety Brake has Switched on ..................18

5.6.2 Testing the Safety Brake .............................................20

5.6.2.1 1Correct Function of the Safety Brake ..........21

5.6.2.2 Incorrect Function of the Safety Brake .........22

5.6.3 Adjusting the Safety Brake .........................................22

6. ERECTION OF THE Lift

6. Erection of the Lift ................................................................3

TABLE OF CONTENTS Page 4/4

C o v e r

V71_12.08 SC300K/SC400K Pos 0

0. PREFACE

SCANCLIMBER® SC300K/SC400K

The purpose of this instruction manual is to give information on the lift’s characteristics

and its proper use.

The manual contains useful instructions on the safe, proper and economical operation

of the lift. These instructions help avoid risks, cut down operating costs and increase the

lift’s service life.

The instruction manual should always be available for those working with the lift and it

must not be removed from the lift car.

In addition to the requirements of this manual as well as those of the law and statutes, at-

tention must be paid also to the national and the site’s regulations on the safe and care-

ful use of the lift.

G e n e r a l i n f o r m a t i o n

V71_12.08 SC300K/SC400K Pos 1

1. GENERAL INFORMATION

1.1 Technical Data................................................................................3

1.1.1 General Technical Data ..........................................................3

1.1.2 Electrical System ......................................................................3

1.1.3 T

echnical Data for the Lift Car and the Lifting Mechanism

..........4

1.2 Lift Description .................................................................................5

1.2.1 Mechanical Structures.............................................................6

1.2.1.1 Lift Ground Station and Lift Shaft................................6

1.2.1.2 Mast................................................................................7

1.2.1.3 Landings.........................................................................8

1.2.1.4 Lift Car............................................................................9

1.2.1.5 Safety Brake ................................................................10

1.2.1.6 Drive .............................................................................10

1.2.1.7 Door Opening/Locking System.................................10

1.2.1.8 Door Locking System..................................................11

1.2.1.9 Load Control...............................................................12

1.2.2 Electric System........................................................................13

1.2.2.1 General Description...................................................13

1.2.2.2 Main Circuit.................................................................13

1.2.2.3 Control Circuit.............................................................13

1.2.2.4 Lift Car and Ground Station......................................14

1.2.3 Safety Device..........................................................................16

1.2.4 Electric Safety Device............................................................17

1.2.5 Anchoring Forces...................................................................17

1.2.6 Bolt and Nut Tightening Torques ...........................................18

G e n e r a l i n f o r m a t i o n

V71_12.08

SC300K/SC400K Pos 1

G e n e r a l i n f o r m a t i o n

V71_12.08 SC300K/SC400K Pos 1

1. General Information

1.1 Technical Data

SC300K SC400K

Payload 300 kg or 3 persons 400 kg or 4 persons

Speed 0,6 m/s 0,6 m/s

Lifting height

Max. free mast after topmost anchoring 1 m 1 m

Max. distance between anchors 3 m 3 m

Weight of the mast section 75 kg 75 kg

Weight of the lift car 830 kg 890 kg

Operation temperature -25°C…+40°C -25°C…+40°C

Noise level to the surroundings [dB (A)] Max. 80 dB Max. 80 dB

SC300K SC400K

Number of lifting motors 1 1

Motor rating 7,5 kW 9,2 kW

Starting current 100 A 120 A

Nominal power 8,0 kW 10 kW

Supply voltage 400V/50Hz 400V/50Hz

Lift control voltage 48V AC 48V AC

Socket voltage 230V AC 50Hz 230V AC 50Hz

Signal circuit voltage 24V DC 24V DC

Permissible voltage variation ± 5% ± 5%

Fault mode current protection

residual current device residual current device

1.1.2 Electrical System

1.1.1 General Technical Data

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