Schaeffler ADE Guida

Covering Strip ADE

Mounting manual

Schaeffler Technologies

MON 98

Covering strip ADE

About the mounting manual

This manual applies to the covering strip ADE. Covering strip must

only be fitted in accordance with the manual.

Symbols

The warning and hazard symbols are defined in accordance with

ANSI Z535.6-2006.

CAUTION

In case of non-compliance, minor or slight injury will occur.



NOTICE

In case of non-compliance, damage or malfunctions in the product or

the adjacent construction will occur.



Fitting area, fitting tools

The following ancillary equipment is required to fit covering strip ADE

in the guideway:

■

mounting set MSATZ.ADE (retaining ring and retaining screw)

■

Allen key

■

lint-free cloth.

NOTICE

Machines, devices or equipment that generate cutting debris or

dust must not be used in the vicinity of the fitting area.

Elements should only be fitted using the tools specified and

in a clean condition.

Contamination, moisture and unsuitable tools will impair

the function of the elements considerably and lead to an ongoing

reduction in their operating life.





MSATZ.ADE



Allen key



Lint-free cloth



Snips

Figure 1

Ancillary equipment

00171F4100171F41

MON 98

Schaeffler Technologies

Covering strip ADE

Checking

the delivered condition

Do not remove the units from their packaging until immediately

before fitting.

The fitting sequence is determined by the delivered condition:

■

single-piece guideway:

– covering strip is delivered inserted in the guideway

■

multi-piece guideway:

– covering strip is delivered in the packaging, together with

the guideway, in the form of a coil.

Seals on the carriages

The carriages are fitted with the appropriate sealing system for

covering strip ADE.

NOTICE

When replacing carriages or guideways (due to repair or crash),

take into consideration that older carriages used in combination

with covering strip ADE must be retrofitted with the corresponding

end wipers featuring a stepped sealing lip. The required sealing

elements KIT..-OS for retrofitting to the carriages can be ordered

from Schaeffler.





Single-piece guideway



Multi-piece guideway

Figure 2

Delivered condition

1 2

00171DC000171DC0

Schaeffler Technologies

MON 98

For information on refitting the system KIT of sealing elements,

see separate fitting manuals.

Additional fitting manuals

Further information

■

KIT for seal retrofit by the customer:

– example RUE: KIT.RWU..-E-A-OS

– example KUSE: KIT.KWSE..-A-OS

– example KUVE: KIT.KWVE..-B-OS

■

for further KITs, see Catalogue PF 1, Monorail Guidance Systems.

Example: Profile for RUE



Previous profile



Modified profile

Figure 3

End wiper with modified,

stepped sealing lip

00171C8900171C89

Sealing KIT Fitting

manual

Download

KIT.RWU..-E (100 to 350) MON 40 https://www.schaeffler.de/std/1F53

KIT.RWU..-E(-H) (510 to 561) MON 41 https://www.schaeffler.de/std/1F54

KIT.KWVE..-B (100 to 370) MON 45 https://www.schaeffler.de/std/1F55

KIT.KWVE..-B (400, 430) MON 46 https://www.schaeffler.de/std/1F56

MON 98

Schaeffler Technologies

Covering strip ADE

Hole patterns of guideway and

covering strip ADE

Hole patterns and designations of the guideway and covering

strip ADE must be observed during fitting. Guideways that are suit-

able for covering strip ADE are marked with a laser.

Distance between start of guideway and nearest hole

Hole pitch

R(PL) –

Locating face

max

Length of single-piece or multi-piece guideway

LADE

Position of fixing hole in covering strip

ADE

Length of customised covering strip.

max

ADE

LADE

Figure 4

Hole patterns of guideway and

covering strip ADE

L ADE

ADE

max

R(PL)

00171C7A00171C7A

Schaeffler Technologies

MON 98

Mounting

Check the functional capability of MSATZ.ADE prior to fitting and

replace with a new mounting set if necessary.

Should it be necessary to remove the carriage from the guideway:

■

Observe separate fitting manuals for the mounting and

dismounting of carriages.

■

Leave the carriage on the dummy guideway in such cases,

until it is used again.

Additional fitting manuals

Single-piece guideway

With the single-piece guideway, the covering strip ADE is delivered

inserted in the guideway.

NOTICE

If carriages are included in the scope of delivery, they will be located

on the guideway in the delivered condition.

Carriages do not have to be removed from the guideway in order

to fit the covering strip.





Carefully extract the covering strip from the guideway and

keep protected against damage.

Observe the additional guidelines on dismounting: page 9.



Align and locate the guideways in accordance with separate

fitting manual.



Guideway is aligned.

Carriage Fitting

manual

Download

Linear recirculating

roller bearing and

guideway assembly RUE

MON 30 https://www.schaeffler.de/std/1F57

Six-row linear recirculating

ball bearing and

guideway assembly KUSE

MON 22 https://www.schaeffler.de/std/1F58

Four-row linear recirculating

ball bearing and

guideway assembly KUVE

MON 38 https://www.schaeffler.de/std/1F59

Figure 5

Delivery of a single-piece guideway

00171DEB00171DEB

MON 98

Schaeffler Technologies

Covering strip ADE

Fitting the covering strip

Slide the covering strip onto the guideway and fix in place in accord-

ance with the following steps.

NOTICE

Protect the covering strip and slot against contamination during

fitting.





Clean the covering strip and the slot in the guideway.

Use a lint-free cloth.



Insert mounting set MSATZ.ADE (retaining ring and retaining

screw) into the first fixing hole in the guideway to locate the strip

and press into place on the head of the fixing screw.

Hole patterns:

Figure 4

, page 4



Push the covering strip into the guideway slot. Note the strip side.

The strip perforation must be on the same side as the mounting

set MSATZ.ADE.



If necessary, slide the covering strip through underneath

the carriage.



Align covering strip ADE axially, sliding and centring the strip

perforation over mounting set MSATZ.ADE.



Fix the covering strip by unscrewing the retaining screw with

an Allen key (anticlockwise). Tightening torque

⬉

0,5 Nm.



The covering strip is fixed. It may curve slightly upwards.

Fitting the carriage

Where necessary, remount the carriages that have been previously

removed from the guideway in accordance with the separate fitting

manuals.



Retaining ring



Retaining screw, unscrewed



Covering strip ADE



Fixing screw in the guideway

Figure 6

Fixed covering strip

00171FF800171FF8

Schaeffler Technologies

MON 98

Multi-piece guideway

In the case of the multi-piece guideway, the covering strip ADE is

delivered in the packaging, together with the guideway, in the form

of a coil.

NOTICE

If carriages are included in the scope of delivery, they will be located

on the guideway in the delivered condition.

Carriages do not have to be removed from the guideway in order

to fit the covering strip.





Align and locate the guideways in accordance with separate

fitting manual.



Guideway is aligned.

Figure 7

Delivery of a multi-piece guideway

00171DEC00171DEC

MON 98

Schaeffler Technologies

Covering strip ADE

Fitting the covering strip

Slide the covering strip onto the guideway and fix in place in accord-

ance with the following steps.

CAUTION

Risk of injury from the covering strip springing open when the coil

retainer is released.

Open the coil retainer carefully.





Remove the covering strip from the packaging and

open the retainer.

NOTICE

Protect the covering strip and slot against contamination during

fitting.





Clean the covering strip and the slot in the guideway.

Use a lint-free cloth.



Insert mounting set MSATZ.ADE (retaining ring and retaining

screw) into the first fixing hole in the guideway to locate the strip

and press into place on the head of the fixing screw.

Hole patterns:

Figure 4

, page 4



Push the covering strip into the guideway slot. Note the strip side.

The strip perforation must be on the same side as the mounting

set MSATZ.ADE.



If necessary, slide the covering strip through underneath

the carriage.



Align covering strip ADE axially, sliding and centring the strip

perforation over mounting set MSATZ.ADE.

CAUTION

Risk of injury from protruding covering strip.

Adjust the covering strip to the length of the guideways immediately

after alignment.





Mark the correct length of the covering strip (opposite side

to strip perforation). Shorten the covering strip at the marked

location using snips and realign the strip axially.



Fix the covering strip by unscrewing the retaining screw with

an Allen key (anticlockwise). Tightening torque

⬉

0,5 Nm.



The covering strip is fixed. It may curve slightly upwards.

Fitting the carriage

Where necessary, remount the carriages that have been previously

removed from the guideway in accordance with the separate fitting

manuals.

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