Schier FCR2 Manuale utente
Contents
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Special Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Getting to Know the FCR2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
FCR2 Compatible Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SPECIFICATION AND INSTALLATION GUIDE
FCR2 Field Cut Riser System
For use with grease interceptor models GB-50, GB-75, GB-250, GB-500,
GB-1000, GGI-500, GGI-750, GGI-1000, GGI-1500 and GGI-2000; solids
interceptor models SI-50, SI-75, SI-250 and SI-500; sampling port models
SV24 and SV24-O; and wastewater flow distributor FS-DUO
Notes
TOP VIEW
SIDE VIEW
SECTION A-A
ø 27-1/2"
ø 24-3/16"
ø 23"
32-1/2"
1"
6" TYP
1" TYP
Cut
Lines
A
A
Riser Height Needed Risers Required
(per accessway)
0" - 4" None (use adapter)
>4" - 34" FCR2
>34" - 64" FCR2 (x2)
>64" - 94" FCR2 (x3)
1. Unit weight: 32 lbs.
2. Riser not designed to hold water
Engineer Specification Guide:
Field-cut adjustable riser system to consist of injection molded polypropylene
body, 100% Silicone Sealant for assembly of riser components, butyl mastic sealant
for tank-riser or riser-riser joints, stainless steel fastening hardware and heavy duty
nylon cable ties and mounts. Riser shall allow field adjustability of cover to grade.
Installation Note
Minimum install height: 4". Maximum install height: 34". Riser system may be
stacked no more than three units high to a maximum of 94" extension. Access to
internal components will not be compromised.
9500 Woodend Road | Edwardsville, KS 66111 | 913-951-3300 | schierproducts.com © Copyright 2020 Schier, All Rights Reserved
MODEL NUMBER:
FCR2
DESCRIPTION: 34" Field Cut Riser System
PART #: 8010-006-01 DWG BY: B. Karrer DATE: 6/24/2020 REV: ECO:
Do not install this unit in any manner
except as described in these instructions.
Do not add any form of lubricant to cover adapter/
gasket assembly or risers during installation.
Make Sure Parts Are Clean When Applying Silicone or
Mastic Sealant
Doing so may result in property damage, personal injury or death.
DO NOT AIR TEST UNIT OR RISER SYSTEM!
SPECIAL PRECAUTIONS
For Schier riser Installations - Failure to follow this guidance voids your warranty
Installation Instructions
Installation instructions and additional components are included with
the base unit. Read all instructions prior to installation. This riser is
intended to be installed by a licensed plumber in conformance with all
local codes.
DO NOT
COMPACT
BACKFILL
concrete slab subject to hydrostatic pressure
watertight
concrete
vault
Hydrostatic/
Pressure Slabs
When installed under a
hydrostatic slab (slab
designed to withstand
upward lift, usually caused
by hydrostatic pressure)
interceptor must be
enclosed in a watertight
concrete vault.
max water table height
for direct burial
anchor kit
High Water
Table Installations
Interceptors and risers are not
designed to withstand water table
height in excess of the top of the
unit when buried (see figure). If it is
possible for this to occur, install
the interceptor and risers in a
water-tight concrete vault or
backfill with concrete or flowable
fill (wet concrete and flowable
backfill should be poured in
stages to avoid crushing the interceptor). At risk areas include but are
not limited to tidal surge areas, floodplains and areas that receive storm
water. Models that are direct buried in high water table scenarios must
be installed with an anchor kit. See base unit installation instructions for
selecting appropriate anchor kit.
Below Grade Installation Slab Requirements
A concrete slab to finished grade with rebar is required when
installing interceptor below grade.
Pedestrian Traffic or
Greenspace Areas Vehicular Traffic Areas
4" min. slab 8" min. slabRebarRebar
Installations with Risers
Max Water Level
Risers are not designed
to retain water
3 Risers (94") Max
Schier | FCR2 Installation Guide
page 2 of 10
SPECIAL PRECAUTIONS
For Schier riser Installations - Failure to follow this guidance voids your warranty
If water is entering the interceptor at excessive temperature (over
150º F), a drain water tempering valve (DTV) and approved backflow
prevention assembly must be installed. Most state and local
plumbing codes prohibit water above 150º F being discharged into
the sanitary sewer. Water above 150º F will weaken or deform PVC
Schedule 40 pipe, poly drainage fixtures like interceptors and erode
the coating of cast iron (leading to eventual failure).
High Temperature Kitchen Water
cold water supply line
high temperature
effluent ( > 150º F)
approved backflow
prevention assembly
DTV (drain water
tempering valve)
directly connected indirectly connected
ODOR ALERT!
Interceptor is not a
sewer gas trap.
All upstream fixtures
must be trapped
ODOR ALERT!
Do not install air gap on
outlet side of interceptor.
Fully Support Base of Unit
Install unit on solid, level surface
in contact with the entire
footprint of unit base
Support Inlet and Outlet Piping
For above grade installations ensure
heavy inlet and outlet piping (such as cast
iron or long runs) is properly supported or
suspended during the entire installation
process to prevent connection failure or
damage to bulkhead fittings.
pipe supports
DO NOT USE CAST IRON
COVERS IN ABOVE GRADE OR
INDOOR INSTALLATIONS
page 3 of 10
Schier | FCR2 Installation Guide
GETTING TO KNOW THE FCR2
1. #8 x 5/8" riser body assembly screw (x12)
2. Riser body half (x2)
3. 100% silicone sealant
4. #10 x 3/4" phillips head stainless steel screws (x4)
5. Cable tie mounts(x4)
6. Heavy duty 18" - 120 lb. cable tie (x4)
7. Stainless steel eyebolt and nut (x4)
8. 1" square x 80" block butyl mastic sealant
Schier | FCR2 Installation Guide
page 4 of 10
2
2
4
5
6
7
4
5
6
7
1
8
3
6
4
5
7
6
7
4
5
1
INSTALLATION
Determine trim length (round up all fractions to next inch).
Only one FCR2 riser per cover will need to be cut.
NOTE: If trim length is 0 or less, no cutting is required. Trimming risers using
these guidelines will result in risers that are 0-2" shorter than the exact riser
height needed. Cover Adapter adjustability will allow for final adjustments
to grade.
1b
1Determine riser height needed and trim risers.
Measure dimension X to determine riser height needed.
1a
Riser Height Risers Required
Needed (X) (per accessway)
0" - 4" None (use adapter)
>4" - 34" FCR2 (x1)
>34" - 64" FCR2 (x2)
>64" - 94" FCR2 (x3)
Trim Length
(27" Max)
Measuring from bottom
of riser, mark trim length
and cut riser halves.
1c
Riser Height
Needed Trim Length =
>4" - 34"
0" - 4"
>34" - 64"
–
31" - Riser Height (X)
62" - Riser Height (X)
93" - Riser Height (X)>64" - 94"
Tools You Will Need
#2 Phillips Head
Screwdriver
Tape
Measure Reciprocating Saw,
Circular Saw or Jigsaw Drill with
1/2" Chuck 1/4" Drill Bit
Level
7/16" Nut Driver Bit
INCLUDED WITH
BASE UNIT
page 5 of 10
Schier | FCR2 Installation Guide
INSTALLATION
Schier | FCR2 Installation Guide
page 6 of 10
2Assemble riser body halves.
2a Apply silicone sealant (included) to the
edge of each riser body half. Lay one bead
into the entire length of the groove and
another bead into the sealant trough next to
the screw holes.
2b
Immediately assemble riser halves
after applying sealant and fasten
using supplied screws.
Groove
Sealant Trough
Tongue Edge
Groove Edge
INSTALLATION
3Install risers onto base unit.
Place riser into position aligning
vertical ribs with eyebolts.
Remove cover
adapters.
3b
Loosen the
cover adapter lower
band clamps using
7/16" nut driver bit.
3a
3e
Remove insert plugs, then hand
tighten eyebolts into threaded holes
surrounding the accessway.
3c
x4
Lay butyl mastic sealant into the
channel surrounding the accessway.
3d
Make final adjustments to cable
ties to ensure riser is level.
3h
Loop cable ties through
mounting holes and eyebolts,
do not tighten.
3f
Tighten cable ties, a little bit at a time in a star pattern going
around the riser to evenly force the riser into the mastic
sealant. Riser should go 1/2" - 3/4" into the sealant.
Tightening Pattern
3g
1 2
4
3
4e
Install 4 cable tie mounts onto lowest horizontal structural rib using
#10 x 3/4" screws. Make sure mounts are located directly above
eyebolts and are positioned for horizontal cable tie placement.
page 7 of 10
Schier | FCR2 Installation Guide
INSTALLATION
4Install risers onto risers (34"+).
On bottom riser: lay butyl mastic
sealant onto the flange
surrounding the accessway.
4c
Make final adjustments to
cable ties to ensure riser
system is level.
Tighten cable ties, a little bit at a time in a star
pattern going around the riser to evenly force the
riser into the mastic sealant. riser should go 1/2" -
3/4" into the sealant.
4g 4h
Loop cable ties through
cable mounts and eyebolts,
do not tighten.
4f
On bottom riser: install eyebolts into
holes in riser flange using supplied
stainless steel nuts. Hand tighten only.
4b
x4
Place top riser onto bottom riser.
4d
Tightening Pattern
1 2
4
3
4a
On bottom riser: drill (4) 1/4" mounting
holes through flange.
4e
On the top riser: Install 4 cable tie mounts onto lowest
horizontal structural rib using #10 x 3/4" screws. Make
sure mounts are located directly above eyebolts and
are positioned for horizontal cable tie placement.
Schier | FCR2 Installation Guide
page 8 of 10
INSTALLATION
5Install cover adapters.
Place cover adapter/gasket assembly onto top level riser(s). Tighten lower band
clamp to 5 -8 ft. lbs. of torque using 7/16" nut driver bit.
COVER ADAPTER INSTALLATION DETAIL
2-1
/
2" minimum
Cover
Safety Star
Access Restrictor
Cover Adapter
Gasket
Upper Band Clamp
Lower Band Clamp
Top Level Riser
Loosen the cover adapter upper band
clamp using 7/16" nut driver bit. Adjust
cover adapter heights as needed.
Maintain a minimum 2-1/2" insertion
depth. Tighten upper band clamp to 5
-8 ft. lbs. of torque using 7/16" nut driver
bit. If required, cover adapters may now
be tilted up to 10º in any direction using
gasket flexibility.
5b Make final cover adapter adjustments
5a Secure cover adapters onto risers.
page 9 of 10
Schier | FCR2 Installation Guide
FCR2 COMPATIBILE MODELS
Great Basin™Grease Interceptors
GB-1000GB-500GB-250GB-75GB-50
Billy Goat™Kitchen Solids Interceptors
SI-500SI-250SI-75SI-50
GGI-1000
GGI-750 GGI-1500 GGI-2000
Big Foot™Gravity Grease Interceptors
FS-DUOSV24-O
Sewer Viewer™
Wastewater Sampling Ports
Flow Splitter™
Wastwater Flow Distributors
SV24
Schier | FCR2 Installation Guide
page 10 of 10
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