Schmalz VacuMaster Multi Series Manuale utente

Operating Manual

VACUMASTER Multi-Serie

BA 30.30.01.00221-00

J. Schmalz GmbH

Aacher Straße 29

D - 72293 Glatten

Tel +49 +7443 / 2403 - 0

Fax +49 +7443 / 2403 - 259

http://www.schmalz.de

e-mail: schmalz@schmalz.de

Status 03.2013 Page 1 / 18

Please keep this manual for future use

VACUMASTER MULTI 400-1

Operating Manual

VACUMASTER Multi-Serie

BA 30.30.01.00221-00

J. Schmalz GmbH

Aacher Straße 29

D - 72293 Glatten

Tel +49 +7443 / 2403 - 0

Fax +49 +7443 / 2403 - 259

http://www.schmalz.de

e-mail: schmalz@schmalz.de

Status 03.2013 Page 2 / 18

Table of Contents

1 Safety

1.1 Instructions for the Company

1.2 Instructions for the Installation, Maintenance and Operating Personnel

1.3 Hazard Alert Messages in this Manual

1.4 Installation Site Requirements

1.5 Intended Use

1.6 Emissions

1.7 Special Hazards

1.8 Workplaces

1.9 Instructions for the Operator

1.10 Equipment for Personal Protection

1.11 Behaviour in Emergencies

1.12 Checking the safety devices

2 Technical Data

3 Description

3.1 Components of the Lifting Device

3.2 Blower with Reversing Device

3.3 Swivelling Unit (onlyMULTI ...-90°)

3.4 Controls

3.5 Suction boxes / pads

4 Installation

4.1 General

4.2 Adjusting the Load Suspension Device

5 Safety

5.1 Safety Instructions

5.2 Lifting Loads

5.3 Swivelling Loads

5.4 Releasing Loads

5.5 Switch on / off the back suction pad row

5.6 Moving the Lifting Device with the Chain Hoist

6 Troubleshooting

7 Maintenance

7.1 General

7.2 Maintenance

7.3 Checking the Air Gap of the Spring-Pressure Brake (only MULTI ...-90°)

7.4 Adjusting the spring-pressure brake

7.5 Changing the Oil in the Gearbox of the Swivel Unit (onlyMULTI ...-90°)

7.6 Vacuum blower

7.7 Suction Pads / Seals

7.8 Leak Test

7.9 Inspection by a Qualified Person

8 Notes on the nameplate

9 Guarantee, spare and consumable parts

Operating Manual

VACUMASTER Multi-Serie

BA 30.30.01.00221-00

J. Schmalz GmbH

Aacher Straße 29

D - 72293 Glatten

Tel +49 +7443 / 2403 - 0

Fax +49 +7443 / 2403 - 259

http://www.schmalz.de

e-mail: schmalz@schmalz.de

Status 03.2013 Page 3 / 18

Appendix

Operating Manual Blower Gebl K10 DG 14

Spare Part List Blower Gebl K10 DG 14

Electrical Connection Diagram

EU - Conformity Declaration

Special features:

The unit is equipped with the following special feature(s):

.......................................................................................................................

(See the Appendix for special operating instructions and spare parts.)

If the special features require a separate list of spare parts or parts subject

of consumption, the corresponding list in section "Spare parts" is invalid.

Operating Manual

VACUMASTER Multi-Serie

Chapter 1

Safety

J. Schmalz GmbH

Aacher Straße 29

D - 72293 Glatten

Tel +49 +7443 / 2403 - 0

Fax +49 +7443 / 2403 - 259

http://www.schmalz.de

e-mail: schmalz@schmalz.de

BA 30.30.01.00221-00 Status 03.2013 Page 4/18

1 Safety

1.1 Instructions for the

Company

Lifting devices of the series VACUMASTER have been manufactured according

to current technical standards and are safe. Still, they will present hazards

if they are not operated by qualified or at least trained staff,

if they are used contrary to the approved applications (see 1.4)

Problems can arise

for the health and life of operators and other persons,

for the lifting device and other valuable goods.

1.2 Instructions for the

Installation,

Maintenance and

Operating Personnel

The device must be installed and maintained by qualified personnel, mechanics

and electricians. Any work on the electrical equipment may be carried out only

by a qualified electrician.

Each person in your company involved in the installation, start-up, operation,

maintenance, and repair of the device

must have read and understood the operating instructions

and especially the chapter "Safety" therein.

Your company must ensure by internal measures

that the operators of the lifting device are properly trained,

that they have read and understood the operating instructions,

that the operating instructions will be available to them at any time.

The responsibilities for the tasks carried out with the device must be clearly

organized and observed. Ambiguity regarding responsibilities must not exist.

1.3 Hazard Alert

Messages in this

Manual

The hazard alert messages in this manual are labelled as follows:

Danger

Identifies imminent hazard. If you do not avoid it, death or severe injury

will result.

Caution

Identifies a potentially hazardous situation. If you do not avoid it, minor or

moderate injury can result.

1.4 Installation Site

Requirements

The lifting device must not be operated in rooms with explosive atmosphere.

It must be connected to the power supply of the crane or to the construction

machine it is used with. Thus it will be switched on and off together with the

respective machine.

The ambient temperature must be between +0°C and 40 °C

(if this temperature range is exceeded talk to the manufacturer).

Ensure by internal instructions and checks that the installation site is totally

clean and well organized.

Operating Manual

VACUMASTER Multi-Serie

Chapter 1

Safety

J. Schmalz GmbH

Aacher Straße 29

D - 72293 Glatten

Tel +49 +7443 / 2403 - 0

Fax +49 +7443 / 2403 - 259

http://www.schmalz.de

e-mail: schmalz@schmalz.de

BA 30.30.01.00221-00 Status 03.2013 Page 5/18

1.5 Intended Use

Lifting devices series VACUMASTER MULTI are designed to lift and transport flat

and slightly bent boards of various materials, e.g. wood, particle board,

sheet-metal or plastic boards. The boards may have porous surfaces.

When using lifting devices with a single suction box the load have to be flat.

Caution

The maximum lifting capacity must not be exceeded.

Observe the name plate.

Danger

Transport of persons and animals with the load or the lifting device

itself is forbidden!

Unauthorized alteration of the lifting device is forbidden for safety

reasons!

The operating, maintenance and service instructions in this manual

must be observed.

1.6 Emissions

The equivalent continuous sound pressure level of the lifting device is

below 75 dB(A).

1.7 Special Hazards

Danger

Since the load is retained by a vacuum it will fall off as soon as this

vacuum is lost.

This happens in a sudden power failure. An alarm signal switches on.

When power fails immediately put the load down if possible. If this is not

possible, immediately leave the dangerous area near the load

Danger

The device generates a very strong suction which can draw in hair and

clothing. Do not look into the suction opening when the device is

switched on. Parts of body can be sucked in.

1.8 Workplaces

The workplace of the operator is in front of the control handle. Stand in a

position that allows you to keep a constant eye on the vacuum pressure gauge.

1.9 Instructions for the

Operator

As an operator of the lifting device you must be trained before start-up.

You must have read and understood the operating instructions and especially

the chapter "Safety".

Be sure, that only authorized persons use the device. You are responsible for

others in the operating range of the equipment.

Local safety requirements are fully applicable. Safety instructions in this

document are complementary to the rules in force and do not supersede the

latter.

1.10 Equipment for

Personal Protection

When operating the device always wear:

safety shoes (with steel top),

tough gloves.

1.11 Behaviour in

Emergencies

An emergency situation exists when

power suddenly fails (device switches off), a horn signal sounds.

the vacuum pressure drops below -0.125 bar to the red section on the scale

of the pressure gauge, a horn signal sounds.

Put the load down immediately if possible. If this is not possible, immediately

leave the dangerous area near the load. It will fall off!

Operating Manual

VACUMASTER Multi-Serie

Chapter 1

Safety

J. Schmalz GmbH

Aacher Straße 29

D - 72293 Glatten

Tel +49 +7443 / 2403 - 0

Fax +49 +7443 / 2403 - 259

http://www.schmalz.de

e-mail: schmalz@schmalz.de

BA 30.30.01.00221-00 Status 03.2013 Page 6/18

1.12 Checking the safety

devices

The lifting device is equipped with following guards:

pressure gauge

alarm signal (acoustical)

covering of the toothed quadrant (onlyMULTI ...-90°)

pinion protection at the swivel gear (only MULTI ...-90°)

Check these guards

at the beginning of each shift (when operating in shifts),

once a week (when operating continually).

Checking the suction

hoses and hose clamps:

Check all suction hoses and clamps for proper mounting, if necessary retighten

the clamps.

Checking the warning

signal :

Switch on the lifting device.

Place it on a board, suck the board..

Danger

Attention: Only suck on the piece do not lift it !

The piece can loosen by the check an fall down !

When the vacuum pressure has been built up create a leakage spot on

the seal of the suction box.

The vacuum pressure indicated by the gauge decreases. When the

pointer reaches the red danger zone the warning signal must switch

Checking covers

(onlyMULTI ...-90°)

Check whether the covering of the toothed quadrant and the pinion

protection at the swivel gear are solid mounted.

Correct faults before operating the device. If faults occur during operation,

switch the device off and correct the faults before continuing work with the

device.

Operating Manual

VACUMASTER Multi-Serie

Chapter 2

Technical Data

J. Schmalz GmbH

Aacher Straße 29

D - 72293 Glatten

Tel +49 +7443 / 2403 - 0

Fax +49 +7443 / 2403 - 259

http://www.schmalz.de

e-mail: schmalz@schmalz.de

BA 30.30.01.00221-00 Status 03.2013 Page 7/18

2 Technical Data

Type

MULTI

400-1

VM MULTI

400-2

VM MULTI

400/150-90°-1

VM MULTI

400/300-90°-1

VM MULTI

400/300-90°-2

VM MULTI

400/300-90°-8

Maximum permissible

load*

400 kg

400 kg horiz.

150 kg vert.

400 kg horizontal

300 kg vertical

Handling

horizontal lifting

horizontal lifting & 90°-swivelling

Electric (Blower)

50 Hz: 3~ 230/400 V; 0,95 kW (optional 60 Hz: 3~ 255/440 V; 1,6 kW)

Electric (swivelling motor)

50 Hz: 3~ 230/400 V; 0,25 kW

60 Hz: 3~ 250/440 V; 0,25 kW

Weight

ca. 75 kg

ca. 105 kg

ca. 130 kg

ca. 135 kg

ca. 120 kg

*The maximum permissible load is specified for a vacuum of –125 mbar with all suction pads applied to the

workpiece. A coefficient of friction of µ=0.5 between the suction pads and the workpiece is assumed

(if necessary, determine the actual friction factor!!).

Frequency of network

50 Hz

Underpressure max.

180 mbar

Voltage / Blower

230/400 V

Noise Level

72 dB

Voltage / Reversing valve

24 V

Admissible tensile load on the suspension bolt

600 kg

Motor capacity

0,95 kW

Admissible support load on the suspension bolt

600 kg

Suction capacity

168 m³/h

Operating Manual

VACUMASTER Multi-Serie

Chapter 3

Description

J. Schmalz GmbH

Aacher Straße 29

D - 72293 Glatten

Tel +49 +7443 / 2403 - 0

Fax +49 +7443 / 2403 - 259

http://www.schmalz.de

e-mail: schmalz@schmalz.de

BA 30.30.01.00221-00 Status 03.2013 Page 8/18

3 Description

3.1 Components of the Lifting Device

The parts with safety function appear in bold type

Pos.

Description

Pos.

Description

Blower

Switch box

Reversing Device

Clamping lever

Swivelling Unit

Pressure gauge

Load Suspension Device

Eye bolt

Suction box / Suction pad

Horn

Controls

Pinion protection

Operating handle

Limit switch for workpiece inquiry

MULTI 400/300-90°-2

/14

Operating Manual

VACUMASTER Multi-Serie

Chapter 3

Description

J. Schmalz GmbH

Aacher Straße 29

D - 72293 Glatten

Tel +49 +7443 / 2403 - 0

Fax +49 +7443 / 2403 - 259

http://www.schmalz.de

e-mail: schmalz@schmalz.de

BA 30.30.01.00221-00 Status 03.2013 Page 9/18

The parts with safety function appear in bold type

Pos.

Description

Pos.

Description

Blower

Clamping lever

Reversing Device

Star grip

Swivelling Unit

Ball valve

Load Suspension Device

Pressure gauge

Suction pad

Eye bolt

Controls

Horn

Operating handle

Pinion protection

Switch box

Limit switch to inquiry work pieces

MULTI 400/300-90°-8

/14

Operating Manual

VACUMASTER Multi-Serie

Chapter 3

Description

J. Schmalz GmbH

Aacher Straße 29

D - 72293 Glatten

Tel +49 +7443 / 2403 - 0

Fax +49 +7443 / 2403 - 259

http://www.schmalz.de

e-mail: schmalz@schmalz.de

BA 30.30.01.00221-00 Status 03.2013 Page 10/18

3.2 Blower with

Reversing Device

The blower produces the vacuum for the lifting device. It is fitted with a silencer

each on the sucking an the exhaust side. If a power failure occurs, its heavy

impeller produces a reserve vacuum for a short period. The blower motor must

be ventilated sufficiently. A motor overload switch protects the blower from

overload (see operating manual in appendix).

A reversing valve is connected to the suction side of the blower. It can quickly

change the blower from suction to pressure mode.

3.3 Swivelling Unit

(onlyMULTI ...-90°)

The swivelling unit swivels the load and support rail by max. 90°. This allows

you to put down boards vertically that you lifted up horizontally and vise versa.

An electrical motor with a swivelling gear box drives the unit. A springloaded

brake stops the swivelling.

In the beginning a thin grease residue may show on the drive shaft and air relief

valve. This is normal and no reason to worry.

3.4 Controls

The controls are mounted right of the manipulator handle. It comprises the

following controls.

Button "Swivel vertically" (1),

Button "Swivel horizontally" (2),

2x "Release" button (3); the device

operates in suction mode unless these

buttons are activated. Both "Release"

buttons must be pressed simultaneously.

The buttons for swivelling are only

mounted by the types MULTI ...-90°.

3.5 Suction boxes / pads

The various suction boxes / pads apply the vacuum to the load. They are

designed to lift various items.

Danger

All suction boxes / pads have to rest on the workpiece and suction it.

Exception MULTI 400/300-90°-8:

All suction pads of the front suction pad row have to rest on the work

peace. Attention: The max. lifting capacity degrease on the halve.

Deactivate suction pads which did not suck on the load. In the other case no

vacuum can be generated.

Active or deactivate the suction pads only when no load is sucked on.

Danger

When activating or deactivating the suction pads when a load is lifted,

the vacuum breaks down all of a sudden, the load falls down.

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