Scotsman C2648R Manuale utente
Installation and User's
Manual for Remote
Condenser Modular Cuber
Model C2648R
Introduction
The design of this modular remote cuber is the
result of years of experience with remote ice
machine refrigeration systems. Standard features
of this product include front accessible on-off
switches, always-visible indicator lights,
mechanical assist ice harvest for extra efficiency,
automatically adjusting water purge and a control
system that optimizes system operation.
This installation and user manual is divided into
three sections: Installation, Use and Operation and
Maintenance.
The Installation section provides the trade person
with the information needed to properly install and
start up this ice system. The Use and Operation
section provides the user with the information
needed to use the machine. The Maintenance
section contains the instructions and schedules for
the sanitation and cleaning of the machine.
Note the Caution and Warning symbols when they
appear on the product or in this manual. They
indicate potential hazards.
Keep this manual for future reference.
October 2010
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C2648
Remote Condenser Models - User Manual
Table of Contents
Installation: Product Specifications ....................................Page 2
Model Number Description ........................................Page 3
Product Description and Electrical Requirements ............................Page 4
Condenser and Ice Machine Layouts ..................................Page 5
Water ...................................................Page 6
Panel Removal ..............................................Page 7
Remote Condenser Location .......................................Page 8
For The Installer: Remote Condenser ..................................Page 9
Precharged Line Routing .........................................Page 10
Coupling Instructions ...........................................Page 11
Plumbing Requirements .........................................Page 12
Electrical .................................................Page 13
Final Check List: .............................................Page 14
Initial Start Up ..............................................Page 15
Adjustments ...............................................Page 16
Use and Operation ............................................Page 17
Switch Panel Area ............................................Page 18
Options and Other Information ......................................Page 19
Cleaning, Sanitation and Maintenance ..................................Page 20
Remote condenser and other maintenance ...............................Page 22
What to do before calling for service ...................................Page 23
Installation: Product Specifications
Location Limitations
This ice system is made up of three parts, the ice
making machine, or head; the remote condenser;
and the interconnecting tubing. The ice making
machine must be installed indoors, in a controlled
environment. Space must be provided near the
machine for service access. The remote condenser
may be installed above or below the ice machine,
per the limits stated later in this manual. The
remote condenser may be installed outdoors within
the temperature limits listed below. The
interconnecting tubing must be installed per the
directions stated in this manual, and the amount of
tubing exposed to uncontrolled temperatures must
be minimized.
Space Limitations
Although the machine will function with no
clearance to the top and sides, some space must
be allowed for service access. Building the
machine in with no access will cause higher service
cost, in many cases this extra cost may not be
covered by warranty.
Environmental Limitations, ice machine:
Minimum Maximum
Air temperature 50oF. 100oF.
Water
temperature 40oF. 100oF.
Water pressure 20 psi 80 psi
Remote condenser
Minimum Maximum
Air temperature -20oF. 120oF.
Power Supply
Minimum Maximum
208-230 volt
model 198 volts 253 volts
Warranty Information
The warranty statement for this product is provided
separately from this manual. Refer to it for
applicable coverage. In general warranty covers
defects in material and workmanship. It does not
cover maintenance, corrections to installations, or
situations when the ice machine is operated in
circumstances that exceed the limitations printed
above.
Product Information
The machine is a specialized version of a modular
cuber. A modular cuber does not include any ice
storage, it is designed to be placed onto an ice
storage bin. Many installations only require the
matching bin, but some may need an adapter to be
placed between the ice machine and the bin.
Additionally, the machine must be connected to the
correct remote condenser and use the correct
pre-charged tubing. The machine is supplied with a
full refrigerant charge, field charging is not
required.
This product cannot be stacked.
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Remote Condenser Models - User Manual
Model Number Description
Example
•C2648SR-3A
•C=cuber
•24=nominal capacity in 100s of pounds
•48=nominal width of cabinet in inches
•S=cube size, S=small or half dice,
M=medium or full dice
•R=condenser type. R=Remote
•-3=Electrical code. = 208-230/60/3
•A=series revision code. A=first series.
Note: In some areas of this manual model numbers
may include only the first five characters of the
model number, meaning that cube size, condenser
type and voltage differences are not critical to the
information listed there.
Options:
There are several options available for field
installation. They include:
•Vari-SmartäAdjustable ice level system
•Smart-BoardäAdvanced feature control
Some installations require bin or dispenser
adapters. See the table below.
Standard bin applications – Adapter information
Model BH1100, BH1300 or BH1600
C2648 Adapter panels included with bin, no
adapter needed
Other bins and applications:
Take note of the depth of the machine. Slope front
bins may not be deep enough to allow the bin door
to rest open against the machine. Upright bins are
recommended.
Note the drop zone and optional ultrasonic sensor
locations in the illustrations. Drop zone hole must
be 20.25" deep.
Scotsman ice systems are designed and
manufactured with the highest regard for safety
and performance. They meet or exceed the
standards of UL and NSF.
Scotsman assumes no liability of responsibility of
any kind for products manufactured by Scotsman
that have been altered in any way, including the
use of any part and/or other components not
specifically approved by Scotsman.
Scotsman reserves the right to make design
changes and/or improvements at any time.
Specifications and design are subject to change
without notice.
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Remote Condenser Models - User Manual
Product Description and Electrical Requirements
*Or HACR circuit breakers.
Table notes: Series revision code omitted. All the
listed condensers include a headmaster valve.
Ratings include the remote condenser motor, as it
is designed to be powered by the ice machine. If
connecting remote condenser independently of the
ice machine, use the information on the
condenser's dataplate for fuse and wire sizes.
Condensers are UL listed for these model ice
machines.
Central Condenser (Rack) Coils
The ice machine may be connected to a central
condenser coil. The requirements are:
•Coil – not previously used with mineral oil
system. Virgin coil preferred.
•Correct size (internal volume) and capacity
(BTUH). Contact Scotsman for data.
•Includes a headmaster valve for discharge
pressure control rated at 217 PSIG.
•Fan motor on all the time or controlled to be
on whenever the ice machine is operating.
•U.L. listed for the ice machine
•Non-Scotsman condensers must have prior
Scotsman Engineering approval for warranty
coverage to be in effect.
Precharged tubing kits:
The ice making head’s and the remote condenser’s
refrigeration circuits must be connected. They are
designed to be connected using precharged
refrigerant tubing, supplied in kits of liquid and
discharge tubes. Several lengths are available,
order the one that just exceeds the length needed
for the site.
10' 20’ 40’ 75’
C2648 RTEL10 RTEL25 RTEL40 RTEL75
No additional refrigerant is required.
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Remote Condenser Models - User Manual
Ice Machine
Dimensions
w”xd”xh”
Model Electrical Use
condenser
Minimum
Circuit
Ampacity
Maximum
Fuse* Size
Suggested
Fuse* Size
48 x 28 x 31 C2648SR-3 208-230/60/3 PRC241-32A 21.6 30 30
same C2848MR-3 208-230/60/3 PRC241-32A 21.6 30 30
Remote Condenser Footprint: On center mounting hole spread: 27.57" w x 33.38" d. See page 5.
Minimum bin top opening: 20.5" x 40.5" includes drop zones and ultrasonic sensor location. See page 5.
Condenser and Ice Machine Layouts
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C2648
Remote Condenser Models - User Manual
PRC241-32A
90
29.50
749.30
37.66
956.61 38.91
988.36
27.57
MOUNTING
HOLES Ø .562
700.28
.87
22.10
18.48
469.37
14.61
371.19
23.57
598.58
10.72
272.20
DISCHARGE LINE
5/8 IN. MALE CPLG.
LIQUID LINE
1/2 IN. MALE CPLG.
Ø .88
ELECTRICAL
INLET
AIR
FLOW
33.38
MOUNTING
HOLES Ø.562
847.95
34.65
880.11
2.77
70.31
31.86
809.32
48.33
47.89
34.06
FRONTVIEW
28.27
27.56
33.89
RIGHTVIEW
3.50
11.80
19.75
4.50
2.50
15.00
4.25
20.25
2.30
40.50
DROPZONE
TOP VIEW
MIN. BINTOP
OPENING
Water
The quality of the water supplied to the ice machine
will have an impact on the time between cleanings
and ultimately on the life of the product. There are
two ways water can contain impurities: in
suspension or in solution. Suspended solids can be
filtered out. In solution or dissolved solids cannot
be filtered, they must be diluted or treated.
Water filters are recommended to remove
suspended solids. Some filters have treatment in
them for suspended solids. Check with a water
treatment service for a recommendation.
Scotsman filters:
A triple head filter is recommended. Either the
Scotsman SSM3 taste and odor filter system, or
the ADS-AP3 AquaPatrol system.
Water flow is 2.5 GPM when filling the reservoir.
RO water:
This machine can be supplied with Reverse
Osmosis water, but the water conductivity must be
no less than 10 microSiemens/cm.
Potential for Airborne Contamination
Installing an ice machine near a source of yeast or
similar material can result in the need for more
frequent sanitation cleanings due to the tendency
of these materials to contaminate the machine.
Most water filters remove chlorine from the water
supply to the machine which contributes to this
situation. Testing has shown that using a filter that
does not remove chlorine, such as the Scotsman
Aqua Patrol, will greatly improve this situation,
while the ice making process itself will remove the
chlorine from the ice, resulting in no taste or odor
impact. Additionally, devices intended to enhance
ice machine sanitation, such as the Scotsman
Aqua Bullet, can be placed in the machine to keep
it cleaner between manual cleanings.
Water Purge
Cube ice machines use more water than what ends
up in the bin as ice. While most water is used
during ice making, a portion is designed to be
drained out every cycle to reduce the amount of
hard water scale in the machine. That’s known as
water purge, and an effective purge can increase
the time between needed water system cleaning.
In addition, this product is designed to
automatically vary the amount of water purged
based on the purity of the water supplied to it. The
water purge rate can also be set manually.
Adjustments of purge due to local water conditions
are not covered by warranty.
October 2010
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Remote Condenser Models - User Manual
Panel Removal
1. Locate and loosen the two screws at the front
edge of the top panel.
2. Pull the front panel out at the top until it
clears the top panel.
3. Lift the front panel up and off the machine.
4. Remove two screws from the front corners of
the top panel.
5. Lift up the front of the top panel, push it back
an inch, then lift to remove.
6. Locate and remove the screws holding each
side panel to the base.
7. Pull the side panel forward to release it from
the back panel.
This manual covers several models. The model
number on the ice machine can be found either on
the dataplate, which is on the back panel, or the
serial number tag, which is behind the front panel.
See the illustration for the locations of the dataplate
and the serial number tag.
The remote condenser has a separate model and
serial number. Its model and serial number is on
the dataplate on the condenser near the quick
connect fittings.
Write the model and serial number of the ice
machine here:
Write the model and serial number of the remote
condenser here:
Write the model and serial number of the ice
storage bin here:
Write the day of initial start up here: That
day starts the warranty period.
Uncrate and Set Up
Begin with the ice storage bin. Uncrate and attach
legs. Check the bin top gasket for tears or gaps. If
recycling an older bin, replace the gasket or repair
with food grade sealant prior to placing the ice
machine on the bin.
Install the bin top adapter if one is required for the
application.
If the ice machine has not been unpacked, do so
now. Remove the carton from the skid. Cut away
any shipping strapping. Lift the ice machine off the
skid directly onto the bin.
Note: The machine is heavy. Use a mechanical lift.
If lifting from the front, be sure that fork tines are
under the front and back of the cabinet. If lifting
from the side, be sure to have tines under the front
and back. Do not lift on the sump bottom.
Scotsman BH1100, BH1300, BH1600: Position
back of ice machine about 2 3/8" from back of
bin.
Secure the ice machine to the bin with the
hardware provided (two metal Z straps and four
bolts).
October 2010
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C2648
Remote Condenser Models - User Manual
6
1
5
Panel Removal
Remote Condenser Location
Use the following for planning the placement of the
condenser relative to the ice machine
Location Limits - condenser location must not
exceed ANY of the following limits:
•Maximum rise from the ice machine to the
condenser is 35 physical feet
•Maximum drop from the ice machine to the
condenser is 15 physical feet
•Physical line set maximum length is 100 feet.
•Calculated line set length maximum is 150.
Calculation Formula:
•Drop = dd x 6.6 (dd = distance in feet)
•Rise = rd x 1.7 (rd = distance in feet)
•Horizontal Run = hd x 1 (hd = distance in
feet)
•Calculation: Drop(s) + Rise(s) + Horizontal
Run = dd+rd+hd = Calculated Line Length
Configurations that do NOT meet these
requirements must receive prior written
authorization from Scotsman.
Do NOT:
•Route a line set that rises, then falls, then
rises.
•Route a line set that falls, then rises, then
falls.
Calculation Example 1:
The condenser is to be located 5 feet below the ice
machine and then 20 feet away horizontally.
5 feet x 6.6 = 33. 33 + 20 = 53. This location would
be acceptable
Calculation Example 2:
The condenser is to be located 35 feet above and
then 100 feet away horizontally. 35 x 1.7 = 59.5.
59.5 +100 = 159.5. 159.5 is greater than the 150
maximum and is NOT acceptable.
October 2010
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Remote Condenser Models - User Manual
22.87"
17.15"
40.35"
dd
hd
rd
Remote Condenser Located
ABOVE Ice Machine
Remote Condenser Located
BELOW Ice Machine
Condenser Distance &
Location Schematic
Max 35'
Max 15'
For The Installer: Remote Condenser
Locate the condenser as near as possible to the
interior location of the ice machine.
Note: The location of the condenser is relative to
the ice machine is LIMITED by the specification on
the prior page.
Meet all applicable building codes.
Roof Attachment
Install and attach the remote condenser to the roof
of the building, using the methods and practices of
construction that conform to the local building
codes, including having a roofing contractor secure
the condenser to the roof.
October 2010
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Remote Condenser Models - User Manual
Remote Condenser, Typical System Illustration
Remote
Condenser
Ice Machine
Power Supply
Interconnecting
Tubing
Indice
Altri manuali Scotsman Frigorifero
