Sealey TC10A Manuale utente

INSTRUCTIONS FOR

TYRE CHANGER - ASSIST ARM FOR TC10

MODEL NO: TC10A

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these

instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Refer to

instructions

Crushing of

hands hazard

Wear eye

protection

Wear protective

gloves

Wear ear

protection

Wear safety

footwear

Wear protective

clothing

1. SAFETY

WARNING! Ensure that Health & Safety, Local Authority Regulations and general workshop practice Regulations are adhered to

when using Tyre changer. Read and fully understand instructions and safety labels attached to machine.

9Wear appropriate Personal Protective Equipment. A full range of Personal Protective Equipment is available from your Sealey stockist.

9Wear suitable clothing to avoid snagging. DO NOT wear jewellery. Tie back long hair.

9Maintain tools to ensure that they are in an adequate condition for safe use and optimum performance.

8DO NOT use tyre changer assist arm if damaged.

9This machine should only be operated by trained personnel.

9 Thismachineshouldonlybeusedforthepurposeforwhichitisintendedandnotmodiedinanyway.

9WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations. The Operator/

user must apply caution and common sense.

2. INTRODUCTION

TheassistarmisamusthaveformountinganddismountinglowproleandrunattyresandisforuseinconjunctionwithModelNo.TC10Tyre

Changer. Operated by air supply from tyre changer. Single air ram operates three separate arms with one control lever. See Sealey website for

demonstration video.

3. SPECIFICATION

Model No..................................................................... TC10A

Height ...................................................................... 1220mm

Height when mounted .............................................. 1550mm

Operating pressure ............................... 8-10bar(115-145psi)

Weight............................................................................ 72kg

4. POSITIONING AND ASSEMBLY

4.1.  Removepackagingandcheckcontentsaccordingtotheaccessorylistandg.1.Cleanforassembly.Theassembledappearanceis

 asshownintheg.2.

g.1 g.2

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ACCESSORY LIST:-

1.Ø8PUhose

2.Ø8Y-Tee

3. Plate

4.Cushion

5.ScrewM10X130(nut,atwasher)4sets

6.ScrewM10X25(nut,atwasher)2sets

7.ScrewM10X20(atwasher)2sets

8. Fix plate

9. Tool box.

Fig.2Key

1.RollerArm-topushdownonthetopbeadofthetyre.Usedwhenremoving

andttingthetyre.

2.DiscArm-topushupthebottomtyrebead.Usedwhenremovingthetyre.

3.BeadHoldingArm-toholdthetopbeadinpositionwhenttingsotyrebead

doesnotslipoff.Usedwhenttingthetyre.

4.1.1. First,placethecushiong.1.4ontheindicatedpositiononthesteelplateg.3andalignthe4holesofthecushion.

4.1.2. Positionthebodyoftheassistarmonthecushionandusetheboltsg.1.5toxSeeg.4,g.5,g.6.

4.1.3. RemovethehosefromtheendoftheairsourcettinganduseasmallsectionoftheØ8PUhosetoconnecttheteewiththeoutletas

 showning.7.

4.1.4. InsertoneendoftheØ8PUhoseg1.1intotheYTeeandanotherendconnectedwiththeinletof the pressure adjust valve of the

assist arm.

4.1.5. Usepartg.1.7.toxthepartg.1.8onthecorrespondingpositionontheassistarmcolumnandtighten.Usepartg.1.6toxthe

 partg.1.9togetherwiththepartg.1.8andtighteng.8.

4.1.6. Adjusttheassistarmcolumntoensurethatitisvertical:Loosen/tightenboltsg.1.5toadjustthecolumntothevertical.After 

adjustment, tighten all four bolts.

g.3

g.4

g.5 g.6

g.7 g.8

g.9 g.10

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4.1.7. Connect the air source and operate control lever, upwards and the arms will slide upwards. Operate the control lever down and the

arms will move down. If this does not happen check for air leakage. Installation is now completed.

5. DEMOUNT AND MOUNT TYRE

5.1. Demount the tyre

5.1.1. Prepare according to the normal tyre demount method and clamp the tyre on the turntable.

5.1.2. Gradually use the cylindrical press roller to press down the tyre and meanwhile rotate the turntable.

5.1.3. Useabrushtospreadthetyrelubricantonbetweenthetyreandtherim.g.10.

5.1.4. Position the column and demounting tool head to the working position to demount the tyre.

5.1.5. Positiontyreleverbetweenthetyreandrimg.11andoperatethecontrollevertoliftupthepressroller. Using the tyre lever, lever the

 beadofthetyreoverthedemountingheadg.12.Rotatetheturntableclockwiseuntiltheentireupperbeadisdetached.

5.1.6. Make the demount head as the support point and insert the tyre lever into the lower bead. Use the circular disk to lift up the bottom of

 thetyreasing.13,thenlowerdownthediskuntilitmovestothedisengagedposition.

5.1.7. Usingthetyrelever,leverthebeadofthetyreoverthedemountheadg.14.Rotatetheturntableclockwiseuntilthetyre 

is completely removed from the rim.

5.2. Mount the tyre

5.2.1. Before mounting the tyre, clean all dirt and oil and spread tyre lubricant on the upper and lower bead.

5.2.2. Place the upper tyre bead on the tail of the demount head and then press cylindrical press roller on the tyre to make the upper lip lower

 thantheheadofthedemountinghead,g.15.Rotatetheturntableclockwise.Afterrotating90°,usethebeadholdingarmg.16.Keep

rotating the tyre until fully mounted.

WARNING!TakecarewheninatingTyre.

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g.11 g.12

g.13 g.14

g.16

g.15

5.3. Standard Ination

5.3.1. ChecktheairsupplytoseeiftheairconnectionisOK.

5.3.2. Themachineisequippedwithaninationgaugeformonitoringtheinationofthe

 tyreandtheinationpressure.

5.3.3. Remove turntable clamps from the tyre.

5.3.4. Connecttheinationhosewiththetyreairvalve.

5.3.5. Intheprocessofination,checkthepressureindicatedonthepressuregaugedoes

notexceedthescopespeciedbythemanufacturer.Themachineisequippedwith

 apressureregulatingvalvetopreventthepressureexceeding3.5bar.Thiscanbe

adjusted dependent on requirements.

5.3.6. Iftheinationpressureistoohigh,pressthedeationbuttonontheinationdevice

to reach the required air pressure.

TC10A|Issue106/02/18

Original Language Version

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior

notice.

Important: No Liability is accepted for incorrect use of this product.

Warranty:Guaranteeis12monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.

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