SGS HKE Guida del prodotto

Operating Manual and Test Log

Pit lift

HKE / FKE

Lifting capacity 10 t, 14 t, 20 t

SOMMERER PIT LIFT

Important:

• Releasehandbrakesothatthevehiclecanroll.

►When working under lifts with drive-on rails, always observe the

shift in center of gravity when lifting axles or body parts. When the

counterweight of the axle is not on the rail, the lifting platform can

become overloaded or the stability can be reduced.

• Disconnecttheliftfromthepowersupplyatnight.

Notes:

Content page

Data Sheet 4

Test Log 5

1. SAFETY REGULATIONS 6

1.1. Introduction 6

1.2. Application areas of the SOMMERER pit lifts 6

1.3. Notes for compliance with the operation manual 6

1.4. Operation of the site operator 7

1.5. Hazards handling the pit lifts 7

1.6. Organisationals methods 8

1.7. Maintenance tasks, fault clearance, disposal 9

1.8. Specichazards 9

1.9. Safety regulations 10

2. DESCRIPTION 11

2.1. Utilization and application 11

2.2. Description of design and functions 11

2.3. Transport 12

3. INSTALLATION 12

3.1. General 12

3.2. Setup and installation location HKE 12

3.3. Bleeding 13

3.4. Setup and installation location FKE 14

3.5 Electrical connection 14

4. OPERATION 15

4.1 Lifting loads 16

4.2 Lowering loads 16

4.3 Load bearing devices and support bridges 17

4.4 Instructions for use 17

5. MAINTENANCE 18

5.1. Special instructions 18

5.2. Maintenance 18

5.3. Oil level check 19

6. MALFUNCTIONS 19

6.1. General 18

6.2. Troubleshooting 20

6.3. Replacement equipment and repair 20

7. WARRANTY 21

8. ELECTRICAL- AND HYDRAULIC DIAGRAM 22

8.1. Electrical Diagram HKE/FKE 400 V (Standard) 22

8.2 Electrical Diagram HKE/FKE 240 V 23

8.3 Pit lift control 23

9. HYDRAULIC DIAGRAM HKE/FKE 24

10. REPLACEMENT PARTS LIST 25

11. EC-DECLARATION OF CONFORMITY 26

Pit lift model:

Lifting capacity:

Year of manufacture:

Factory no.:

HKE/FKE HKE/FKE HKE/FKE HKE/FKE

Liftingcapacity 10t 14t 16t 20t

Max.hydr.operating

pressure

160bar 220bar 205bar 255bar

Electricalconnection

3kW,16A

400V 400V 400V 400V

Loweringspeed:max.0,15m/s

Stroke:800mm

Controller:electrohydraulic

Commissioning log:

Theliftwasinstalledandcommissionedinaccordancewiththe

instructionson______________

________________________________

Place/Date

_________________________________

Expert

Nameofexpert Address

Decienciesnoted Date/Siteoperator

Decienciescorrected Date/Signature

Data Sheet

Date of

inspec-

tion

No defects/

defects to

be correc-

ted

Yes/no

Decien-

cy cor-

rected

Yes/no

Deci-

ency

corrected

Name, address,

occupation,

employer of

expert

Conrmati-

on of site

operator

Test Log

Thispitliftwassubjectedtoaregularinspectiononthespecieddate

inaccordancewiththeregulationsoftheGermanBGG945/BGR500

andtheMachineryDirective.2006/42/EC

1. Safety regulations

1.1. Introduction

SOMMERERpitliftsarearesultofmanyyearsofexperience.Thehigh

qualitystandardandthesuperiordesignguaranteereliability,longser-

vicelifeandefcientoperation.Youshouldreadthisoperatingmanual

attentivelyandalwaysobservethecontentstopreventunnecessary

damageandhazards.Thisoperatingmanualisapplicablebothforrail-

mountedpitliftsaswellasforfreelymovablelifts.

1.2. Application areas of the SOMMERER pit lifts

SOMMERER pit lifts are only permitted to be used for partial lifting

of vehicles with support afterwards and/or for lifting and lowering

vehicle parts (e.g. engines, gearboxes etc.). In doing so, the load

must not exceed the maximum permitted load capacity of the pit

lift.

Important: Any other or use beyond the described purpose is

deemed as unintended use.

ERICHSOMMERERGMBHshallnotbeliablefordamagearisingfrom

this.Theriskforthisshallbebornesolelybytheuser.Intendeduse

alsoincludes:

• compliancewithallinstructionsinthisoperatingmanual

• compliancewiththeinspectionandservicingworkandthespecied

tests.

1.3. Notes for compliance with the operating manual

• Thebasicrequirementforsafehandlingandtrouble-freeoperation

ofthepitliftistheknowledgeofthebasicsafetyinstructionsand

safetyregulations.

• Theoperatingmanualmustbeobservedbyallpersonswhoworkon

thepitlift.ThisparticularlyappliesforChapter1.8SpecicHazards.

• Theapplicablerulesandregulationsfortheoperatingsitemust

beobservedinadditiontothesafetyinstructionsintheoperating

manual.

1.4. Obligation of the site operator

Thesiteoperatorisobligedtoonlyallowpersonstoworkonthesystem

who

• arefamiliarwiththebasicregulationsforoccupationalhealthand

safetyandaccidentpreventionandwhohavebeeninstructedabout

handlingthesystem.

• havereadandunderstoodthesafetychapterandwarningsand

haveconrmedthiswiththeirsignature.

1.5. Hazards handling the pit lift

TheSOMMERERpitliftshavebeendesignedandconstructedaccor-

dingtothestateoftheartandtherecognisedsafetyregulations.Ne-

vertheless,unintendedusemayendangerlifeandlimboftheoperator

ordamageproperty.Thepitliftisonlypermittedtobeused:

• fortheintendeduse

• insafe,faultlesscondition

► Faultswhichcanadverselyaffectsafetymustberectiedimmediately.

• Onlyputthepitliftinmotioniftherearenopersonsinthedanger

area.

• Themovementrangeofthepitliftmustbekeptclear.

• Nopersonsarepermittedtobepresentinthemovementrangeof

thepitlift.

• Themaximumpermittedloadcapacityofthepitliftmustnotbe

exceeded.

• Climbingonthepitlift,ridingonitandclimbingontheloadare

forbidden!

• Onlyloadliftcentrally,liftvehicleandcheckthesafevehiclesupport;

donotlifttotherequiredheightuntilthen

• Securethevehicleagainstrollingaway.

• Maketheliftingandloweringmovementsevenly.Monitortheload

duringthemovement.

• Pit lifts and transmission lifts are not suitable for holding loads over

an extended period. Therefore, the raised load must be secured using

support bridges or support blocks.

1.6. Organisational measures

• Theoperatingmanualmustalwaysbekeptreadytohandatthe

operatingsiteofthepitlift.

• Inadditiontotheoperatinginstructions,observeandenforcethege-

nerallyapplicablestatutoryandotherbindingregulationsconcerning

accidentpreventionandenvironmentalprotection.

• Checkatleastoccasionallythesafetyandrisk-consciousworkof

thepersonnelandcompliancewiththeoperatinginstructions.

• Usepersonalprotectiveequipmentifnecessaryorrequiredbyregu-

lations.

• Observeallsafetyinstructionsanddangerwarningsonthepitlift.

• Allsafetyinstructionsanddangerwarningsonthepitliftmustbe

maintainedinlegiblecondition.

• Donotmakeanychanges,attachmentstoandmodicationsofthe

pitliftwhichcouldaffectsafetywithoutthepermissionofthemanu-

facturer.Thisparticularlyappliesforweldingonload-bearingparts.

• Sparepartsmustcomplywiththetechnicalrequirementsspecied

bythemanufacturer.Thisisonlyguaranteedfororiginalparts.

• Complywithlegaldeadlinesorthosespeciedintheoperatingma-

nualforrecurringtests/inspections.

►In the event of malfunctions, shut down the pit lift immediately and

secureagainstrestarting.Havefaultsrectiedimmediately.

1.7. Maintenance tasks, fault clearance, disposal

• Complywiththeadjustmentandmaintenancework,inspectionsand

datesincludinginformationaboutthereplacementofparts/individual

componentsspeciedintheoperatingmanual.Theseactivitiesmust

onlybeperformedbyqualiedpersonnel.

• Alwaystightenscrewconnectionswhichhavebeenundoneorloo-

senedduringmaintenanceandrepairwork.

• Arrangesafeandenvironmentallysounddisposalofoperatingand

auxiliarymaterials(hydraulicoil)andexchangeparts.

1.8. Specichazards

Hydraulics, pneumatics

• Workonhydraulicequipmentmustonlybeperformedbypersons

withknowledgeandexperienceofhydraulics.

• Checkalllines,hosesandscrewconnectionsregularlyforleaksand

externallyrecognisabledamage.Rectifyanydamageimmediately.

Squirtingoilcanresultininjuriesandre.

• Depressurisepressurelinestobeopened(hydraulics,compressed

air)beforestartingrepairwork.

►Lay and mount hydraulic and compressed air lines properly. Do not

mix up connections. Fittings, length and quality of the hose lines must

comply with the requirements.

Oils, grease and other chemical substances

Observetheapplicablesafetyregulationsfortheproductwhenhand-

lingoils,greasesandotherchemicalsubstances.

1.9. Safety regulations

Applied safety regulations

The following standards were implemented in the design:

• ThesafetydevicescomplywithEN1494:2009-5

• Theliftcomplieswiththesafetyregulationsofthefollowingdirecti-

ves:2006/42ECMachineryDirective..

• TheCEDeclarationofConformityispartofthisoperatingmanual.

Observe the following during operation:

• Theaccidentpreventionregulationsofyourcountryapply

• 89/391/EECSafetyandhealthprotectionofemployees

• 89/654/EECSafetyandhealthprotectioninworkfacilities.

• 89/655/EECSafetyandhealthprotectionwhenusingworkequip-

ment

• 89/656/EECSafetyandhealthprotectionwhenusingpersonalpro-

tectiveequipment

• 92/58/EECSafetyand/orhealthlabelingintheworkplace

Applied safety standards

• ENISO12100-1:2003/DINEN294/prEN349/EN414/EN418/

prEN811/EN50099/EN60204/ISO1219/ISO/DIS11530

►EU-Directives are available: DITR German Information Centre for

Technical Regulations in DIN e.V., Berlin

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