SGS HKE Guida del prodotto
Operating Manual and Test Log
Pit lift
HKE / FKE
Lifting capacity 10 t, 14 t, 20 t
SOMMERER PIT LIFT
Important:
• Releasehandbrakesothatthevehiclecanroll.
►When working under lifts with drive-on rails, always observe the
shift in center of gravity when lifting axles or body parts. When the
counterweight of the axle is not on the rail, the lifting platform can
become overloaded or the stability can be reduced.
• Disconnecttheliftfromthepowersupplyatnight.
Notes:
Content page
Data Sheet 4
Test Log 5
1. SAFETY REGULATIONS 6
1.1. Introduction 6
1.2. Application areas of the SOMMERER pit lifts 6
1.3. Notes for compliance with the operation manual 6
1.4. Operation of the site operator 7
1.5. Hazards handling the pit lifts 7
1.6. Organisationals methods 8
1.7. Maintenance tasks, fault clearance, disposal 9
1.8. Specichazards 9
1.9. Safety regulations 10
2. DESCRIPTION 11
2.1. Utilization and application 11
2.2. Description of design and functions 11
2.3. Transport 12
3. INSTALLATION 12
3.1. General 12
3.2. Setup and installation location HKE 12
3.3. Bleeding 13
3.4. Setup and installation location FKE 14
3.5 Electrical connection 14
4. OPERATION 15
4.1 Lifting loads 16
4.2 Lowering loads 16
4.3 Load bearing devices and support bridges 17
4.4 Instructions for use 17
5. MAINTENANCE 18
5.1. Special instructions 18
5.2. Maintenance 18
5.3. Oil level check 19
6. MALFUNCTIONS 19
6.1. General 18
6.2. Troubleshooting 20
6.3. Replacement equipment and repair 20
7. WARRANTY 21
8. ELECTRICAL- AND HYDRAULIC DIAGRAM 22
8.1. Electrical Diagram HKE/FKE 400 V (Standard) 22
8.2 Electrical Diagram HKE/FKE 240 V 23
8.3 Pit lift control 23
9. HYDRAULIC DIAGRAM HKE/FKE 24
10. REPLACEMENT PARTS LIST 25
11. EC-DECLARATION OF CONFORMITY 26
4
Pit lift model:
Lifting capacity:
Year of manufacture:
Factory no.:
HKE/FKE HKE/FKE HKE/FKE HKE/FKE
Liftingcapacity 10t 14t 16t 20t
Max.hydr.operating
pressure
160bar 220bar 205bar 255bar
Electricalconnection
3kW,16A
400V 400V 400V 400V
Loweringspeed:max.0,15m/s
Stroke:800mm
Controller:electrohydraulic
Commissioning log:
Theliftwasinstalledandcommissionedinaccordancewiththe
instructionson______________
________________________________
Place/Date
_________________________________
Expert
Nameofexpert Address
Decienciesnoted Date/Siteoperator
Decienciescorrected Date/Signature
Data Sheet
5
Date of
inspec-
tion
No defects/
defects to
be correc-
ted
Yes/no
Decien-
cy cor-
rected
Yes/no
Deci-
ency
corrected
Name, address,
occupation,
employer of
expert
Conrmati-
on of site
operator
Test Log
Thispitliftwassubjectedtoaregularinspectiononthespecieddate
inaccordancewiththeregulationsoftheGermanBGG945/BGR500
andtheMachineryDirective.2006/42/EC
6
1. Safety regulations
1.1. Introduction
SOMMERERpitliftsarearesultofmanyyearsofexperience.Thehigh
qualitystandardandthesuperiordesignguaranteereliability,longser-
vicelifeandefcientoperation.Youshouldreadthisoperatingmanual
attentivelyandalwaysobservethecontentstopreventunnecessary
damageandhazards.Thisoperatingmanualisapplicablebothforrail-
mountedpitliftsaswellasforfreelymovablelifts.
1.2. Application areas of the SOMMERER pit lifts
SOMMERER pit lifts are only permitted to be used for partial lifting
of vehicles with support afterwards and/or for lifting and lowering
vehicle parts (e.g. engines, gearboxes etc.). In doing so, the load
must not exceed the maximum permitted load capacity of the pit
lift.
Important: Any other or use beyond the described purpose is
deemed as unintended use.
ERICHSOMMERERGMBHshallnotbeliablefordamagearisingfrom
this.Theriskforthisshallbebornesolelybytheuser.Intendeduse
alsoincludes:
• compliancewithallinstructionsinthisoperatingmanual
• compliancewiththeinspectionandservicingworkandthespecied
tests.
1.3. Notes for compliance with the operating manual
• Thebasicrequirementforsafehandlingandtrouble-freeoperation
ofthepitliftistheknowledgeofthebasicsafetyinstructionsand
safetyregulations.
• Theoperatingmanualmustbeobservedbyallpersonswhoworkon
thepitlift.ThisparticularlyappliesforChapter1.8SpecicHazards.
• Theapplicablerulesandregulationsfortheoperatingsitemust
beobservedinadditiontothesafetyinstructionsintheoperating
manual.
7
1.4. Obligation of the site operator
Thesiteoperatorisobligedtoonlyallowpersonstoworkonthesystem
who
• arefamiliarwiththebasicregulationsforoccupationalhealthand
safetyandaccidentpreventionandwhohavebeeninstructedabout
handlingthesystem.
• havereadandunderstoodthesafetychapterandwarningsand
haveconrmedthiswiththeirsignature.
1.5. Hazards handling the pit lift
TheSOMMERERpitliftshavebeendesignedandconstructedaccor-
dingtothestateoftheartandtherecognisedsafetyregulations.Ne-
vertheless,unintendedusemayendangerlifeandlimboftheoperator
ordamageproperty.Thepitliftisonlypermittedtobeused:
• fortheintendeduse
• insafe,faultlesscondition
► Faultswhichcanadverselyaffectsafetymustberectiedimmediately.
• Onlyputthepitliftinmotioniftherearenopersonsinthedanger
area.
• Themovementrangeofthepitliftmustbekeptclear.
• Nopersonsarepermittedtobepresentinthemovementrangeof
thepitlift.
• Themaximumpermittedloadcapacityofthepitliftmustnotbe
exceeded.
• Climbingonthepitlift,ridingonitandclimbingontheloadare
forbidden!
• Onlyloadliftcentrally,liftvehicleandcheckthesafevehiclesupport;
donotlifttotherequiredheightuntilthen
• Securethevehicleagainstrollingaway.
8
• Maketheliftingandloweringmovementsevenly.Monitortheload
duringthemovement.
• Pit lifts and transmission lifts are not suitable for holding loads over
an extended period. Therefore, the raised load must be secured using
support bridges or support blocks.
1.6. Organisational measures
• Theoperatingmanualmustalwaysbekeptreadytohandatthe
operatingsiteofthepitlift.
• Inadditiontotheoperatinginstructions,observeandenforcethege-
nerallyapplicablestatutoryandotherbindingregulationsconcerning
accidentpreventionandenvironmentalprotection.
• Checkatleastoccasionallythesafetyandrisk-consciousworkof
thepersonnelandcompliancewiththeoperatinginstructions.
• Usepersonalprotectiveequipmentifnecessaryorrequiredbyregu-
lations.
• Observeallsafetyinstructionsanddangerwarningsonthepitlift.
• Allsafetyinstructionsanddangerwarningsonthepitliftmustbe
maintainedinlegiblecondition.
• Donotmakeanychanges,attachmentstoandmodicationsofthe
pitliftwhichcouldaffectsafetywithoutthepermissionofthemanu-
facturer.Thisparticularlyappliesforweldingonload-bearingparts.
• Sparepartsmustcomplywiththetechnicalrequirementsspecied
bythemanufacturer.Thisisonlyguaranteedfororiginalparts.
• Complywithlegaldeadlinesorthosespeciedintheoperatingma-
nualforrecurringtests/inspections.
►In the event of malfunctions, shut down the pit lift immediately and
secureagainstrestarting.Havefaultsrectiedimmediately.
9
1.7. Maintenance tasks, fault clearance, disposal
• Complywiththeadjustmentandmaintenancework,inspectionsand
datesincludinginformationaboutthereplacementofparts/individual
componentsspeciedintheoperatingmanual.Theseactivitiesmust
onlybeperformedbyqualiedpersonnel.
• Alwaystightenscrewconnectionswhichhavebeenundoneorloo-
senedduringmaintenanceandrepairwork.
• Arrangesafeandenvironmentallysounddisposalofoperatingand
auxiliarymaterials(hydraulicoil)andexchangeparts.
1.8. Specichazards
Hydraulics, pneumatics
• Workonhydraulicequipmentmustonlybeperformedbypersons
withknowledgeandexperienceofhydraulics.
• Checkalllines,hosesandscrewconnectionsregularlyforleaksand
externallyrecognisabledamage.Rectifyanydamageimmediately.
Squirtingoilcanresultininjuriesandre.
• Depressurisepressurelinestobeopened(hydraulics,compressed
air)beforestartingrepairwork.
►Lay and mount hydraulic and compressed air lines properly. Do not
mix up connections. Fittings, length and quality of the hose lines must
comply with the requirements.
Oils, grease and other chemical substances
Observetheapplicablesafetyregulationsfortheproductwhenhand-
lingoils,greasesandotherchemicalsubstances.
10
1.9. Safety regulations
Applied safety regulations
The following standards were implemented in the design:
• ThesafetydevicescomplywithEN1494:2009-5
• Theliftcomplieswiththesafetyregulationsofthefollowingdirecti-
ves:2006/42ECMachineryDirective..
• TheCEDeclarationofConformityispartofthisoperatingmanual.
Observe the following during operation:
• Theaccidentpreventionregulationsofyourcountryapply
• 89/391/EECSafetyandhealthprotectionofemployees
• 89/654/EECSafetyandhealthprotectioninworkfacilities.
• 89/655/EECSafetyandhealthprotectionwhenusingworkequip-
ment
• 89/656/EECSafetyandhealthprotectionwhenusingpersonalpro-
tectiveequipment
• 92/58/EECSafetyand/orhealthlabelingintheworkplace
Applied safety standards
• ENISO12100-1:2003/DINEN294/prEN349/EN414/EN418/
prEN811/EN50099/EN60204/ISO1219/ISO/DIS11530
►EU-Directives are available: DITR German Information Centre for
Technical Regulations in DIN e.V., Berlin
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