Shoremaster 1264 Manuale di istruzioni

CAUTION - PUT SAFETY FIRST

Before attempting to install or operate this hoist, study and fully understand

the proper operating procedures and safety precautions outlined in this

owner's manual.

Never exceed the recommended weight capacity of your lift. The lifted

weight will include hull, engine, fuel, battery, and added accessories or

gear. Weigh your fully loaded boat at a certified scale to be absolutely

sure of the total weight.

Do not allow anyone on, in or under the lift while operating.

NOT COMPLYING WITH THE PROCEDURES AND PRECAUTIONS

OUTLINED IN THIS MANUAL WILL INVALIDATE THE WARRANTY AND

MAY RESULT IN PERSONAL INJURY OR DEATH.

If you have any questions about assembly, installation, operation or

suitability of this product, contact an authorized dealer.

1264 Vertical Lift:

Instructions and Safety Tips

1200 lb. Capacity

Note: With 1502 DL Winch

10/1/13

11/12/2009 _1264 Complete Retail.idw

*Pulley Parts*

DESCRIPTIONPART NUMBERQTYITEM

Guide 1.0 - Plastic Guide Angle 2 x 2 x .5

10008504

Bolt Truss 1/4 - 20 x 3/410004774

Nut 1/4 Brass

10017974

Washer Lock 1/41002572

BRASS SHEEVE 3.125

100467310

BUSHING FRONT & SIDE100778912

SLEEVE FOR PULLEY10077902

BOLT TRUSS 3/8 X 2.25

10024308

NUT 3/8 NYLOC BRASS10024308

*1003932 - Bundle 1264 Vertical Lift*

DESCRIPTIONPART NUMBERQTYITEM

WHEEL100744811

Lift V Side100363812

Lift Opposite Side

100363913

Foot Pad 100363644

Bottom Beam100363725

Front Rack100740816

Front Rack Welded Only

10077581

Front Cable 10076691

Rack Side Right

100745217

Rack Side Tube10077941

Side Cable

10076651

Rack Side Left 100745118

Rack Side Tube10077941

Rear Rack100744319

Rear Rack Welded Only 10077911

Rear Cable

10076662

Leg Post1003112410

Lift Brace

1003084211

*1024595 - Hardware Box 1264*

DESCRIPTION

PART NUMBER

QTY

ITEM

Bunk Bracket

1005604

Hardware Bag - Winch 1002033113

Winch 1502 w/ Bolt Bag

1002028114

Cap Blue #15 - 2.313x2.3131001816415

*1004415 - Bolt Bag 1264*

DESCRIPTION

PART NUMBER

QTY

ITEM

Bolt 3/8 x 2.251002429816

Bolt 3/8 x 2.75

1002431817

Bolt 3/8 x 3.0 1002432418

Bolt 3/8 x 3.25

10024361019

Washer Flat 3/8 10025996320

Nut 3/8

10018032421

Nut Nyloc 3/810018051522

Nut Square 1/2

1001793423

Set Screw 1/2 x 1.25 1002563

Bolt Carriage 3/8 x 1.75 1001959225

Bolt 3/8 x 4.0

1002438226

Press-In Cap 1000986427

ShoreMaster

1264 Vertical Lift w/1502 Winch

Part Number: 1024594

PARTS LIST "A"

PARTS LIST "B"

PARTS LIST "C"

C24

Shipping Information

Description Weight Dimensions Cubic Ft

Bundle 145 LBS 7" x 65" x 68" 17.91

Hardware Box

WINCH HARDWARE KIT

CABLE CLAMP

QTY. ONE

NUT 1/4 W/

STAR WASHER

QTY. ONE

BOLT CARRIAGE 1/4 X .75

QTY. ONE

BOLT 5/16 X 1 NYLOC

QTY. ONE WASHER FLAT 5/16

QTY. ONE WHEEL SPACER

QTY. ONE

10/1/13

DETAIL A

ASSEMBLY INSTRUCTIONS

Your safety is the most important issue related to this product.

Fully read and understand each step before proceeding with that step.

Wear protective gloves, clothing and eyewear when assembling and installing the lift.

Do not assemble, install or use this product if items are missing or damaged.

For ease of assembly find a flat area with plenty of room to assemble lift. The following tools will be

needed for assembling lift:

1. 7/16" Wrench

2. Pair of 9/16" Wrenches

3. Measuring Tape

4. Sharp Knife or Razor

STEP 1

Slide Blue Caps on uprights as shown. Insert all four Leg Posts into Foot Pads, secure using one Bolt

3/8 x 2.75 and one Nut 3/8 in each place. Insert Leg Posts into Lift V Side and Lift Opposite

Side as shown. Use one Bolt 3/8 x 2.75, two Washers Flat 3/8 and one Nut 3/8 for each Leg

Post.

Blue Cap

Foot Pad

Leg Post

Lift Side

Nut 3/8

Washer Flat 3/8

Bolt 3/8 x 3.0

Bolt 3/8 x 2.75

Nut 3/8

10/1/13

DETAIL A

(Front Attachment)

DETAIL A

(Front Attachment)

DETAIL B

(Rear Attachment)

DETAIL B

(Rear Attachment)

STEP 2

Place the Lift V Side and Lift Opposite Side about 5 feet apart as shown. Attach one Bottom Beam

to the front of the Lift Sides. Secure to each side with one Bolt 3/8 x 3.25, two Washers Flat 3/8

and one Nut 3/8 - as shown in Detail "A."

Attach the other Bottom Beam to the rear of the Lift Sides. Secure to each side with one Bolt 3/8 x

3.25, two Washers Flat 3/8 and one Nut 3/8 - as shown in Detail "B."

NOTE: The front is indicated by the winch mount attachment - as shown.

NOTE: Bolt only one of the two holes at each corner at this time. The remaining hole will be used in

a later step. See Detail "A" and "B" for the connection holes to use at this time.

Bottom Beams

Lift Sides

Winch Mount

Attachment

Bottom Beam

Lift Side

Nut 3/8

Washer Flat 3/8

Bolt 3/8 x 3.25

This hole

not used

at this time

This hole

not used

at this time

Washer Flat 3/8

Nut 3/8

Bolt 3/8 x 3.25

10/1/13

STEP 3

Attach both Lift Braces to the Bottom Beam with one Bolt 3/8 x 4.0, two Washers Flat 3/8 and one

Nut 3/8 - as shown.

Attach one Lift Brace to the T-slot on the front of each Lift Side with one Bolt Carriage 3/8 x 1.75, one

Washers Flat 3/8 and one Nut 3/8 - as shown. Attach by sliding bolt into T Slot then placing

brace over bolt, and gently tighten.

Take two measurements between the Lift Sides, diagonally. The two measurements should be the

same. Once lift is square, tighten all bolts.

Insert Press-In Caps into Lift Braces and Lift Side Diagonals.

Washer Flat 3/8

Nut 3/8

Bolt 3/8 X 4.0

Push-In Cap

Bolt Carriage 3/8 x 1.75

Lift Brace

Lift Side Diagonal.

DETAIL A

DETAIL B

STEP 4

Set Rack Side Right in the Lift V Side and the Rack Side Left in the Lift Opposite Side - as

shown.

NOTE: The bolt heads for the pulleys must be facing out.

A - Set Aluminum Eye end of cable in the slot of the front of the lift side bottom. Secure with one Bolt 3/8

x 3.25, two Washers Flat 3/8 and one Nut 3/8 - as shown in Detail "A."

B - Insert the Eye Bolt end of cable through the hole in the lift side top. Secure with one Washer Flat 3/8

and one Nut 3/8 Nyloc.

NOTE: Be sure the washer is in place and that the nyloc nut is tightend so at least 1/4" of Eye Bolt thread

is exposed.

Nut 3/8 Nyloc

Washer Flat 3/8

Bolt 3/8 x 3.25

Washer Flat 3/8

Nut 3/8

Aluminum Eye

end of cable

Eye Bolt end

of cable

10/1/13

DETAIL ADETAIL A

DETAIL BDETAIL B

DETAIL BDETAIL C

STEP 5

A - Attach the Rear Rack to each Rack Side. Secure at each end with two Bolts 3/8 x 2.25, four

Washers Flat 3/8 and two Nuts 3/8 Nyloc - as shown in Detail "A."

B - Set Aluminum Eye end of cable into the slot in the rear of the Lift Side bottom. Secure with one Bolt

3/8 x 3.25, two Washers Flat 3/8 and one Nut 3/8 - as shown in Detail "B."

C - Insert the Eye Bolt end of cable through the hole in the Lift Side top. Secure with one Washer Flat

3/8 and one Nut 3/8 Nyloc - as shown in Detail "C.".

NOTE: Be sure the washer is in place and that the nyloc nut is tightend so at least 1/4" of Eye Bolt

thread is exposed.

Nut 3/8 Nyloc

Washer Flat 3/8

Use this hole

Eye Bolt

Lift Side

(top)

Bolt 3/8 x 2.25

Rack Side

Rear Rack

Nut 3/8 Nyloc

Washer Flat 3/8

Lift Side

(bottom)

Bolt 3/8

x 3.25

Washer Flat 3/8

Nut 3/8

Aluminum Eye

end of cable

10/1/13

DETAIL ADETAIL A

DETAIL BDETAIL B

STEP 6

Set the Front Rack in place and attach to the Rack Sides. Secure at each end with two Bolts 3/8 x 2.25,

four Washers Flat 3/8 and two Nuts 3/8 Nyloc - as shown in Detail "A."

Insert the Eye Bolt end of cable through the hole in the Lift Side top. Secure with one Washer Flat 3/8

and one Nut 3/8 Nyloc - as shown in Detail "B." The other end of the cable will be attached to the

Winch 1202.

NOTE: There are five Eye Bolts to attach. See

the drawing of Eye Bolts and cables on page

16 to ensure correct location.

NOTE: Firmly tighten all nuts and bolts at this time.

NOTE: Nyloc nuts should not be reused. If a nyloc nut is removed it must be replaced with a new one.

Bolt 3/8 x 2.25

Washer Flat 3/8

Nut 3/8 Nyloc

Rack Side

Front Rack

Nut 3/8 Nyloc

Washer Flat 3/8

Lift Side

Eye Bolt

10/1/13

DETAIL ADETAIL A

STEP 7

Route the Winch Cable in between the two cross-bolts of the

Winch. Insert the Winch Cable through the hole in the

Winch Hub and create a loop around the square hole.

Secure with one Bolt Carriage 1/4 x .75, one Cable Clamp, and

one Nut 1/4 w/ Star Washer as shown in Detail "A."

NOTE: Wear leather gloves while handling the cables.

STEP 8

Attach the Winch to the Winch Upright with two Bolts 3/8 x 3.25, four Washers Flat 3/8, and two

Nut 3/8 Nyloc - as shown.

NOTE: The Bolt Heads should be positioned on the Winch side and should protrude through the Winch

and out the Winch Upright - as shown.

NOTE: The Wheel Shaft of the Winch must be facing

to the outside of the lift - as shown.

GOOD Cable

Route BAD Cable

Route

Bolt Carriage

1/4 x .75

Cable

Clamp

Nut 1/4 w/

Star Washer Winch

Cable

Nut 3/8 Nyloc

Washer Flat 3/8

Bolt 3/8

x 3.25

Winch

Washer

Flat 3/8

Winch

Upright

10/1/13

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