SICK MPS-G Manuale utente

OPERATING INSTRUCTIONS

MPS-G with 2 / 3 switching points and IO-Link

(up to 16 switching points) & diagnostic function

Magnetic cylinder sensors

Described product

MPS-G

Manufacturer

SICK AG

Erwin-Sick-Str. 1

79183 Waldkirch

Germany

Legal information

This work is protected by copyright. Any rights derived from the copyright shall be

reserved for SICK AG. Reproduction of this document or parts of this document is

only permissible within the limits of the legal determination of Copyright Law. Any modi‐

fication, abridgment or translation of this document is prohibited without the express

written permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

This document is an original document of SICK AG.

2O P E R A T I N G I N S T R U C T I O N S | MPS-G with 2 / 3 switching points and IO-Link (up to 16 switching points) & diagnos‐

tic function

8025943.1GWA/2022-08-15 | SICK

Subject to change without notice

Contents

1 About this document........................................................................ 5

1.1 Further information................................................................................... 5

1.2 Symbols and document conventions...................................................... 5

2 Safety information............................................................................ 6

2.1 Intended use............................................................................................. 6

2.2 Improper use............................................................................................. 6

2.3 Limitation of liability................................................................................. 6

2.4 Requirements for skilled persons and operating personnel.................. 6

2.5 Hazard warnings and operational safety................................................. 7

2.6 Notes on UL approval............................................................................... 7

3 Product description........................................................................... 8

3.1 Product ID.................................................................................................. 8

3.1.1 Device view............................................................................... 8

3.2 Product characteristics............................................................................ 8

3.2.1 Product features...................................................................... 8

3.3 Operating principle................................................................................... 9

3.3.1 Principle of operation.............................................................. 9

3.3.2 Detection range....................................................................... 10

3.3.3 Position output......................................................................... 10

3.3.4 Switching behavior after Manual Teach of up to 3 switching

points........................................................................................ 11

3.3.5 Switching behavior after Dynamic Teach of 2 switching

points........................................................................................ 12

3.3.6 Switching behavior after Dynamic Teach of 3 switching

points........................................................................................ 15

4 Transport and storage....................................................................... 20

4.1 Transport................................................................................................... 20

4.2 Transport inspection................................................................................. 20

4.3 Storage...................................................................................................... 20

5 Mounting............................................................................................. 21

5.1 Mounting requirements............................................................................ 21

5.2 Optional accessories................................................................................ 21

5.3 Mounting................................................................................................... 21

6 Electrical installation........................................................................ 22

6.1 Safety......................................................................................................... 22

6.1.1 Notes on electrical installation............................................... 22

6.1.2 Wiring instructions................................................................... 22

6.2 Connections.............................................................................................. 24

6.2.1 Pin assignment/Connection diagram + wire colors.............. 24

6.3 Connecting the supply voltage................................................................. 24

CONTENTS

8025943.1GWA/2022-08-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MPS-G with 2 / 3 switching points and IO-Link (up to 16 switching points) & diagnos‐

tic function 3

Subject to change without notice

7 Commissioning.................................................................................. 26

7.1 Overview of commissioning steps........................................................... 26

7.2 Positioning on drive.................................................................................. 26

7.3 Commissioning the sensor for the first time.......................................... 26

8 Operation............................................................................................ 27

8.1 General notes on operation..................................................................... 27

8.2 Operating and status indicators.............................................................. 27

8.2.1 Control element....................................................................... 27

8.2.2 Status indicators...................................................................... 28

8.3 Teach-in mode........................................................................................... 29

8.3.1 Dynamic Teach......................................................................... 30

8.3.2 Manual Teach........................................................................... 32

8.4 Diagnostic function................................................................................... 36

8.4.1 Vibration analysis..................................................................... 37

8.4.2 Position monitoring.................................................................. 39

8.4.3 Temperature measurement.................................................... 41

8.4.4 Maximum acceleration............................................................ 41

9 Process data structure..................................................................... 43

10 Troubleshooting................................................................................. 44

11 Maintenance...................................................................................... 45

12 Decommissioning............................................................................. 46

12.1 Replace device.......................................................................................... 46

12.2 Disassembly and disposal....................................................................... 46

12.3 Returning devices..................................................................................... 46

13 Technical data.................................................................................... 47

13.1 Dimensional drawing................................................................................ 48

14 Glossary.............................................................................................. 50

15 Annex.................................................................................................. 53

15.1 Teach routine at a glance......................................................................... 53

15.2 Conformities and certificates................................................................... 54

CONTENTS

4O P E R A T I N G I N S T R U C T I O N S | MPS-G with 2 / 3 switching points and IO-Link (up to 16 switching points) & diagnos‐

tic function

8025943.1GWA/2022-08-15 | SICK

Subject to change without notice

1 About this document

1.1 Further information

You can find the product page with further information under the SICK Product ID at:

pid.sick.com/{P/N}.

P/N corresponds to the part number of the product.

The following information is available depending on the product:

•Data sheets

•These publication in all available languages

•CAD files and dimensional drawings

•Certificates (e.g., declaration of conformity)

•Other publications

•Software

•Accessories

1.2 Symbols and document conventions

Warnings and other notes

DANGER

Indicates a situation presenting imminent danger, which will lead to death or serious

injuries if not prevented.

WARNING

Indicates a situation presenting possible danger, which may lead to death or serious

injuries if not prevented.

CAUTION

Indicates a situation presenting possible danger, which may lead to moderate or minor

injuries if not prevented.

NOTICE

Indicates a situation presenting possible danger, which may lead to property damage if

not prevented.

NOTE

Highlights useful tips and recommendations as well as information for efficient and

trouble-free operation.

Instructions to action

bThe arrow denotes instructions to action.

1. The sequence of instructions is numbered.

2. Follow the order in which the numbered instructions are given.

✓The tick denotes the results of an action.

ABOUT THIS DOCUMENT 1

8025943.1GWA/2022-08-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MPS-G with 2 / 3 switching points and IO-Link (up to 16 switching points) & diagnos‐

tic function 5

Subject to change without notice

2 Safety information

2.1 Intended use

The sensor from the MPS-G product family is an intelligent, magnetic position sensor.

It is used for non-contact detection of the piston stroke of pneumatic drives with axially

magnetized permanent magnets.

SICK AG assumes no liability for losses or damage arising from the use of the product,

either directly or indirectly. This applies in particular to use of the product that does not

conform to its intended purpose and is not described in this documentation.

2.2 Improper use

•The sensor does not constitute a safety-relevant device according to the EC Machi‐

nery Directive (2006/42/EC).

•The sensor must not be used in explosion-hazardous areas.

•Any other use that is not described as intended use is prohibited.

•Any use of accessories not specifically approved by SICK AG is at your own risk.

•The sensor is not suitable for outdoor applications.

NOTICE

Danger due to improper use!

Any improper use can result in dangerous situations.

Therefore, take note of the following information:

bThe sensor should be used only in line with intended use specifications.

bAll information in these operating instructions must be strictly complied with.

2.3 Limitation of liability

Applicable standards and regulations, the latest state of technological development,

and our many years of knowledge and experience have all been taken into account

when assembling the data and information contained in these operating instructions.

The manufacturer accepts no liability for damage caused by:

■Failing to observe the operating instructions

■Improper use

■Use by untrained personnel

■Unauthorized conversions

■Technical modifications

■Use of unauthorized spare parts, consumables, and accessories

With special variants, where optional extras have been ordered, or owing to the latest

technical changes, the actual scope of delivery may vary from the features and illustra‐

tions shown here.

2.4 Requirements for skilled persons and operating personnel

WARNING

Risk of injury due to insufficient training.

Improper handling of the sensor may result in considerable personal injury and material

damage.

■All work must only ever be carried out by the stipulated persons.

2 SAFETY INFORMATION

6O P E R A T I N G I N S T R U C T I O N S | MPS-G with 2 / 3 switching points and IO-Link (up to 16 switching points) & diagnos‐

tic function

8025943.1GWA/2022-08-15 | SICK

Subject to change without notice

The operating instructions state the following qualification requirements for the various

areas of work:

■Instructed personnel have been briefed by the operating entity about the tasks

assigned to them and about potential dangers arising from improper action.

■Skilled personnel have the specialist training, skills, and experience, as well as

knowledge of the relevant regulations, to be able to perform tasks assigned to

them and to detect and avoid any potential dangers independently.

■Electricians have the specialist training, skills, and experience, as well as knowl‐

edge of the relevant standards and provisions to be able to carry out work on

electrical systems and to detect and avoid any potential dangers independently. In

Germany, electricians must meet the specifications of the BGVA3 Work Safety

Regulations (e.g.,Master Electrician). Other relevant regulations applicable in

other countries must be observed.

The following qualifications are required for various activities:

Activities Qualification

Mounting, maintenance ■Basic practical technical training

■Knowledge of the current safety regulations in the workplace

Electrical installation,

device replacement

■Practical electrical training

■Knowledge of current electrical safety regulations

■Knowledge of the operation and control of the devices in their

particular application

Commissioning, configura‐

tion

■Basic knowledge of the design and setup of the described

connections and interfaces

■Basic knowledge of data transmission

■Knowledge of the operation and control of the devices in their

particular application

Operation of the devices in

their particular application

■Knowledge of the operation and control of the devices in their

particular application

■Knowledge of the software and hardware environment in the

application

2.5 Hazard warnings and operational safety

Please observe the safety notes and the warnings listed here and in other chapters

of these operating instructions to reduce the possibility of risks to health and avoid

dangerous situations.

2.6 Notes on UL approval

The device must be supplied by a Class 2 source of supply.

UL Environmental Rating: Enclosure type 1

SAFETY INFORMATION 2

8025943.1GWA/2022-08-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MPS-G with 2 / 3 switching points and IO-Link (up to 16 switching points) & diagnos‐

tic function 7

Subject to change without notice

3 Product description

3.1 Product ID

3.1.1 Device view

6 7 8

3 4

Figure 1: Operating elements and status indicators

1Fixing screw, size 1.3 (Tightening torque MA = 0.1Nm)

2Orientation of x-y-z axis

3Physical zero position

4Cylinder type marking

(S = SMC/BIMBA/Schunk/PHD; F = FESTO/ZIMMER)

5Sensor head

6Operating element

73 x LED indicators

8Teach-in button

3.2 Product characteristics

3.2.1 Product features

The MPS-G with 2 / 3 digital switching points and IO-Link (up to 16 switching points) is

used either as a magnetic cylinder sensor for non-contact detection of 2 end positions

or intermediate positions (up to 3 individually adjustable switching points in one hous‐

ing) or via IO-Link as a position sensor for non-contact linear position measurement

mainly in pneumatic cylinders, grippers and slides.

When using IO-Link, up to 16 switching points can also be used and additional diag‐

nostic data such as temperature, orientation, vibration and max. acceleration can be

recorded and output.

Target application

•Double end position detection via 2 digital switching points

→ Substitute for two individual cylinder switches

•Detection of 3 positions via 3 digital switching points, e.g. for gripper process

(open without object / object gripped / closed without object)

→ Substitute for three individual cylinder switches

•Position measurement for short stroke in systems with IO-Link

3 PRODUCT DESCRIPTION

8O P E R A T I N G I N S T R U C T I O N S | MPS-G with 2 / 3 switching points and IO-Link (up to 16 switching points) & diagnos‐

tic function

8025943.1GWA/2022-08-15 | SICK

Subject to change without notice

•Detection of 16 positions via 16 switching points, e.g. for gripper process (gripping

of objects of different sizes)

•Detection of data for diagnostics such as temperature, max. acceleration, vibration

and position in systems with IO-Link

Mechanical standard variants

The mechanical standard variants differ in the geometry of the sensor head, the length

of the connection cable between the head and control panel, the length of the connect‐

ing cable between the control panel and connection and in the connection.

1 2 3 4

PWR

Figure 2: MPS-G structure

1Sensor head:

Festo slot (F)

SMC slot (S)

2Head / Control panel connection cable

3Sensor connecting cable

4Sensor connection

Table 1: Mechanical variants

Part number Type desig‐

nation

Sensor

head

Connec‐

tion

cable

Functional scope

(output)

Connecting cable

1108681 MPS-G50 ... F 0.1m 2Q + IO-Link +

MEMS + temp

0.5m + M8 knurled screw

1108682 MPS-G50 ... S 0.1m 2Q + IO-Link +

MEMS + temp

0.5m + M8 knurled screw

3.3 Operating principle

3.3.1 Principle of operation

The MPS-G determines the position of an encoder magnet via a row of 2 sensor

elements located in the sensor head.

Axially and diametrically magnetized magnets can be detected since the two sensor

elements measure the field strength in both the X- and Y-direction.

PRODUCT DESCRIPTION 3

8025943.1GWA/2022-08-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MPS-G with 2 / 3 switching points and IO-Link (up to 16 switching points) & diagnos‐

tic function 9

Subject to change without notice