SICK UE4740 Manuale utente
OPERATING INSTRUCTIONS
UE4740 PROFINET IO PROFIsafe
EFI gateway
Described product
UE4740 PROFINET IO PROFIsafe
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
2O P E R A T I N G I N S T R U C T I O N S | UE4740 PROFINET IO PROFIsafe 8020182/1I8U/2023-01-13 | SICK
Subject to change without notice
Contents
1 About this document........................................................................ 5
1.1 Purpose of this document........................................................................ 5
1.2 Scope......................................................................................................... 5
1.3 Target group.............................................................................................. 5
1.4 Additional information.............................................................................. 5
1.5 Abbreviations used................................................................................... 5
1.6 Symbols and document conventions...................................................... 6
2 Safety information............................................................................ 7
2.1 General safety notes................................................................................ 7
2.2 Intended use............................................................................................. 7
2.3 Requirements for the qualification of personnel.................................... 8
3 Product description........................................................................... 9
3.1 Special features of the EFI gateway......................................................... 9
3.2 Status indicators....................................................................................... 10
3.3 Configurable functions............................................................................. 11
3.3.1 Changing the EFI device address........................................... 12
3.3.2 Functions of the EFI connections........................................... 12
3.3.3 Configuration in the device window........................................ 12
4 Project planning................................................................................ 13
4.1 Manufacturer of the machine.................................................................. 13
4.2 Operating entity of the machine.............................................................. 13
5 Mounting............................................................................................. 14
5.1 Mounting the device................................................................................. 14
6 Electrical installation........................................................................ 15
6.1 Safety notes.............................................................................................. 15
6.2 Power supply and EFI connections ......................................................... 16
6.3 Ethernet connection (RJ45 plug)............................................................. 17
6.4 Configuration connection (M8×4)......................................................... 17
7 Commissioning.................................................................................. 19
7.1 Configuration............................................................................................. 19
7.2 Sequence for commissioning sub-systems............................................. 19
7.3 System self-check after switching on...................................................... 19
7.4 Full approval of the EFI gateway.............................................................. 19
7.5 Check during commissioning and modifications.................................... 20
8 Configuration..................................................................................... 21
8.1 Delivery state............................................................................................ 21
8.2 Prerequisites for the configuration.......................................................... 21
8.3 PROFINET IO configuration of the UE4740 EFI gateway........................ 21
CONTENTS
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8.3.1 Reading the general station description................................ 21
8.3.2 Adding the EFI gateway to the hardware configuration......... 22
8.4 Connection of the Configuration & Diagnostic Software....................... 22
8.4.1 Configuration via the configuration connection of the EFI
gateway..................................................................................... 23
8.4.2 Configuration via PROFINET IO............................................... 24
8.4.3 Setting the PROFIsafe address............................................... 24
8.5 Configuration of the devices connected to the EFI gateway.................. 24
9 Troubleshooting................................................................................. 26
9.1 In the event of faults or errors................................................................. 26
9.2 Fault indicators......................................................................................... 26
9.3 System behaviour in case of errors of connected devices.................... 27
9.4 Extended diagnostics............................................................................... 28
10 Decommissioning............................................................................. 29
10.1 Disposal..................................................................................................... 29
11 Technical data.................................................................................... 30
11.1 Data sheet................................................................................................. 30
11.2 Response time.......................................................................................... 31
11.3 Dimensional drawings.............................................................................. 32
12 Ordering information........................................................................ 33
12.1 EFI gateway............................................................................................... 33
13 Accessories........................................................................................ 34
13.1 Accessories............................................................................................... 34
14 Annex.................................................................................................. 35
14.1 Structure of the UE4740 process images............................................... 35
14.2 Process images of the EFI connections.................................................. 35
14.2.1 Input signals from the EFI connection to the (F)PLC............. 35
14.2.2 Output signals from the FPLC to the EFI connection............. 36
14.3 Diagnostics data....................................................................................... 37
14.4 Conformities and certificates................................................................... 39
14.4.1 EU declaration of conformity................................................... 39
14.4.2 UK declaration of conformity.................................................. 39
14.5 Checklist for initial commissioning and commissioning........................ 39
15 List of figures..................................................................................... 40
16 List of tables....................................................................................... 41
CONTENTS
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Subject to change without notice
1 About this document
1.1 Purpose of this document
These operating instructions are intended for the technical personnel of the machine
manufacturer or the machine operator in regards to safe mounting, parameter configu‐
ration electrical installation, commissioning as well as operation and maintenance of
the EFI gateway sensor.
These operating instructions do not provide instructions for operating machines on
which the EFI gateway is, or will be, integrated. Information of this kind will be found in
the operating instructions for the machine.
1.2 Scope
Product
This document applies to the following products:
•Product code: UE4740 PROFINET IO PROFIsafe
•“Operating instructions” type label entry: 8020180
Document identification
Document part number:
•This document: 8020182
•Available language versions of this document: 8020180
You can find the current version of all documents at www.sick.com.
1.3 Target group
These operating instructions are addressed to planning engineers, machine designers
and the operators of machines or systems which are to be protected by one or more
protective devices in connection with the EFI gateway. It also addresses people who
integrate the EFI gateway into a machine or system, initialise its use or operate it.
1.4 Additional information
www.sick.com
The following information is available on the Internet:
•Data sheets and application examples
•CAD data and dimensional drawings
•Certificates (e.g. EU declaration of conformity)
•Guide for Safe Machinery Six steps to a safe machine
1.5 Abbreviations used
CDS SICK Configuration & Diagnostic Software = software for the configu‐
ration of the EFI gateway
EFI Enhanced function interface = safe SICK device communication (see
technical description “EFI”, SICK part number 8012622)
ESPE Electro-sensitive protective equipment, for example SICK C4000
safety light curtain
FPLC Fail-safe programmable logic controller
GSDML General Station Description based on XML
GSG General Station Description German
OSSD Output signal switching device = switching output which operates the
safety circuit
ABOUT THIS DOCUMENT 1
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PROFINET IO Process Fieldbus = an open communication protocol conforming to
IEC 61158 and IEC 61784 for use in the entire field section
PROFIsafe Profile for safe data transfer via the PROFIBUS or PROFINET network
TCP/IP Transmission Control Protocol/Internet Protocol
1.6 Symbols and document conventions
Safety notes and other notes
DANGER
Indicates a situation presenting imminent danger, which will lead to death or serious
injuries if not prevented.
WARNING
Indicates a situation presenting possible danger, which may lead to death or serious
injuries if not prevented.
CAUTION
Indicates a situation presenting possible danger, which may lead to moderate or minor
injuries if not prevented.
NOTICE
Indicates a situation presenting possible danger, which may lead to property damage if
not prevented.
NOTE
Indicates useful tips and recommendations.
Instructions to action
►The arrow denotes instructions to action.
1. The sequence of instructions for action is numbered.
2. Follow the order in which the numbered instructions are given.
✓The check mark denotes the result of an instruction.
1 ABOUT THIS DOCUMENT
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2 Safety information
2.1 General safety notes
Product integration
DANGER
The product can not offer the expected protection if it is integrated incorrectly.
►Plan the integration of the product in accordance with the machine requirements
(project planning).
►Implement the integration of the product in accordance with the project planning.
Mounting and electrical installation
DANGER
Death or severe injury due to electrical voltage and/or an unexpected startup of the
machine
►Make sure that the machine is (and remains) disconnected from the voltage
supply during mounting and electrical installation.
►Make sure that the dangerous state of the machine is and remains switched off.
Repairs and modifications
DANGER
Improper work on the product
A modified product may not offer the expected protection if it is integrated incorrectly.
►Apart from the procedures described in this document, do not repair, open, manip‐
ulate or otherwise modify the product.
2.2 Intended use
The EFI gateway allows access to SICK sensors via PROFINET IO or PROFIsafe. The
EFI gateway is a module for the integration of safety components in IP20 connection
technology. It is certified as SIL3 according to IEC61508 and category 4 according to
ISO13849-1.
The EFI gateway may be used only by qualified safety personnel and only on the system
where it has been installed and initialised by qualified safety personnel.
The product may be used in safety functions.
Incorrect use, improper modification or manipulation of the product will invalidate any
warranty from SICK; in addition, any responsibility and liability of SICK for damage and
secondary damage caused by this is excluded.
UL/CSA applications
If the product is being used in accordance with UL 508 or CSA C22.2 No. 142, the
following conditions must also be met:
•To protect the device’s 24-volt voltage supply, use a fuse with a maximum voltage
of 4A and a minimum of 30VDC in accordance with UL248.
•For the wiring, use only copper wire with a temperature resistance of at least
60°C/75°C (140°F/167°F), wire cross-section AWG 30-12 for screw terminals
or AWG 24-16 for spring terminals.
SAFETY INFORMATION 2
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•The screw terminal tightening torque must be 5 to 7 lb⋅in.
•Use the devices only in an environment with degree of contamination 2 as a
maximum.
NOTE
The safety functions have not be evaluated by UL. Authorization is in accordance with
UL 508, general applications.
2.3 Requirements for the qualification of personnel
The product must be configured, installed, connected, commissioned, and serviced by
qualified safety personnel only.
Project planning
You need safety expertise to implement safety functions and select suitable products
for that purpose. You need expert knowledge of the applicable standards and regula‐
tions.
Mounting, electrical installation and commissioning
You need suitable expertise and experience. You must be able to assess if the machine
is operating safely.
Configuration
You need suitable expertise and experience. You must be able to assess if the machine
is operating safely.
Operation and maintenance
You need suitable expertise and experience. You must be instructed in machine oper‐
ation by the machine operator. For maintenance, you must be able to assess if the
machine is operating safely.
2 SAFETY INFORMATION
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3 Product description
3.1 Special features of the EFI gateway
1
2
3
4
Figure 1: Operating principle UE4740
1SPS (= PLC)
2Message transports process image of the Slave
3e.g. C4000 safety light curtain
4e.g. S3000 safety laser scanner
•easy configuration and diagnostics by means of the Windows software CDS (Con‐
figuration & Diagnostic Software)
•2 EFI connections for connecting active SICK safety components
•configurable process image with information from the EFI sensors connected to
the control and with information from the control to the EFI sensors (input and
output)
•offline configuration of the system without PLC or FPLC is possible
•support for:
°PROFINET IO with Conformance Class A (prepared for B)
°LLDP
°SNMP
°MIB II
°cyclic I/O communication
°acyclic read/write services for communication via TCI interface
°diagnostics alarms
°TCP/IP communication via port 9000
•support for PROFIsafe V2.00
The UE4740 is equipped with a switch for the flexible configuration of the network
structure. Two RJ-45 sockets are available. The integrated switch makes it possible to
connect the UE4740 to other PROFINET IO components.
PRODUCT DESCRIPTION 3
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A UE4740 system comprises the following modules:
•a FX3-MPL1 system plug
•a UE4740 PROFINET IO EFI gateway
3.2 Status indicators
Status indicators
The EFI gateway has multi-coloured status indicators, one each for the field bus or
the communication interface, the diagnostics and each EFI connection. Observe the
indicators of the connected devices during operation.
Figure 2: Status indicators
Table 1: Status indicators
Display Meaning
PWR oNo supply voltage
O Red Internal supply voltage too low or firmware is being updated
O Green Voltage supply OK
3 PRODUCT DESCRIPTION
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