Siemens Milltronics Millpulse 600 Manuale utente

Instruction Manual September 2006

MILLPULSE 600MILLPULSE 600

milltronics

Safety Guidelines: Warning notices must be observed to ensure personal safety as well as that of

others, and to protect the product and the connected equipment. These warning notices are

accompanied by a clarification of the level of caution to be observed.

Qualified Personnel: This device/system may only be set up and operated in conjunction with this

manual. Qualified personnel are only authorized to install and operate this equipment in accordance with

established safety practices and standards.

Unit Repair and Excluded Liability:

•The user is responsible for all changes and repairs made to the device by the user or the user’s

agent.

•All new components are to be provided by Siemens Milltronics Process Instruments Inc.

•Restrict repair to faulty components only.

•Do not reuse faulty components.

Warning: This product can only function properly and safely if it is correctly transported, stored,

installed, set up, operated, and maintained.

Note: Always use product in accordance with specifications.

This document is available in bound version and in

electronic version. We encourage users to purchase

authorized bound manuals, or to view electronic versions

as designed and authored by Siemens Milltronics Process

Instruments Inc. Siemens Milltronics Process Instruments

Inc. will not be responsible for the contents of partial or

whole reproductions of either bound or electronic

versions.

While we have verified the contents of this

manual for agreement with the

instrumentation described, variations

remain possible. Thus we cannot

guarantee full agreement. The contents of

this manual are regularly reviewed and

corrections are included in subsequent

editions. We welcome all suggestions for

improvement.

Technical data subject to change.

MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc.

Contact SMPI Technical Publications at the following address:

Technical Publications

Siemens Milltronics Process Instruments Inc.

1954 Technology Drive, P.O. Box 4225

Peterborough, Ontario, Canada, K9J 7B1

Email: techpubs.smpi@siemens.com

•For a selection of Siemens Milltronics level measurement manuals, go to:

www. siemens.com/processautomation. Under Process Instrumentation, select

Level

Measurement

and then go to the manual archive listed under the product family.

•For a selection of Siemens Milltronics weighing manuals, go to:

www. siemens.com/processautomation. Under Weighing Technology, select

Continuous

Weighing Systems

and then go to the manual archive listed under the product family.

Table of Contents

Safety Notes .............................................................................................................................................1

Safety marking symbols ..............................................................................................................1

The Manual ...............................................................................................................................................1

Milltronics Millpulse 600 ..................................................................................................2

Specifications ......................................................................................................................3

Installation ...........................................................................................................................5

Environment ..............................................................................................................................................5

Wiring .........................................................................................................................................................5

Interconnection ........................................................................................................................................6

Loading .......................................................................................................................................................7

Operation ..............................................................................................................................8

Dimensions ..........................................................................................................................9

Application .........................................................................................................................10

Bucket Elevators ..........................................................................................................................10

Shafts .............................................................................................................................................10

Belt Conveyors .............................................................................................................................11

Screw Conveyors .........................................................................................................................11

Cleaning and Maintenance .............................................................................................12

7ML19985DG02 Milltronics MillPulse 600 – INSTRUCTION MANUAL Page 1

SafetyNotes1

Special attention must be paid to warnings and notes highlighted from the rest of the text

by grey boxes.

Safety marking symbols

The Manual

This manual will help you set up your Millpulse 600 for optimum performance. We always

welcome suggestions and comments about manual content, design, and accessibility.

Please direct your comments to t[email protected].

For other Siemens Milltronics process protection manuals, go to:

www.siemens.com/processprotection.

1. This warning symbol is used when there is no corresponding caution symbol on the

product.

WARNING1: means that failure to observe the necessary precautions

can result in death, serious injury, and/or considerable material damage

Note: means important information about the product or that part of the operating

manual.

In manual On product Description

Protective Conductor Terminal

Both direct and alternating current

Notes:

• Please follow the installation and operating procedures for a quick, trouble-free

installation and to ensure the maximum accuracy and reliability of your Millpulse 600.

WARNING: Millpulse 600 is to be used only in the manner outlined in

this manual, otherwise protection provided by the equipment may be

impaired.

Page 2 Milltronics MillPulse 600 – INSTRUCTION MANUAL 7ML19985DG02

Milltronics Millpulse 600

Milltronics Millpulse 600 is a heavy-duty 2-wire motion sensor that provides a solid state

switch output to a PLC1. It is used primarily for monitoring the speed of rotating,

reciprocating, or conveying equipment.

Milltronics Millpulse 600 has a circuit card and magnet assembly potted in the probe

body and comes complete with mounting flange and locknut. Milltronics Millpulse 600 is

connected in series with the PLC input (or other load) and acts as a switch, opening and

closing as the ferrous targets of the machinery being monitored pass in front of the probe.

1. Milltronics Millpulse 600 is designed to work with Programmable Logic Control-

lers (PLC) with input characteristics compatible with the electrical portion of the

CENELEC 50040/36/37/38 standards for two wire proximity sensors.

7ML19985DG02 Milltronics MillPulse 600 – INSTRUCTION MANUAL Page 3

Specifications

Switching Capability

• voltage: 18 to 48 V AC/DC +/-10%, 50/60 Hz (Jumper In)

60 to 135 V AC/DC +/-10%, 50/60 Hz (Jumper Out)

• current 5 to 400 mA continuous

2 A surge for 20 msec at 1 operation per second

Voltage Drop

•8V

ResidualCurrent

•1.5mA

Fuse

• 1A, 250 V, SLO-BLO, 4.5 x 14.5 mm (not operator replaceable)

Switch Duration

• on: 50 msec minimum

• off: 50 msec minimum

Operating Limit

• 600 pulses per minute maximum

Operating Temperature

• -45 to 60 °C (-45 to 140 °F)

Display

• red LED for switch status

Construction

• probe body: aluminum

• process mounting: 2” NPSL

• connection box: aluminum

3/4” NPT conduit entrance

4 screw terminals for maximum 12 AWG wire size

• gasketing: neoprene

Page 4 Milltronics MillPulse 600 – INSTRUCTION MANUAL 7ML19985DG02

Environmental

• location: indoor/ outdoor

• altitude: 2000 m (6 562 ft) max.

• ambient temperature: -45 to 60 °C (-45 to 140 °F)

• max. relative humidity: 80%

• enclosure rating: Type 4/NEMA 4, Type 4X/NEMA 4X, Type 6/NEMA 6, IP67

• installation category: II

• pollution degree: 4

Weight

• 2 kg (4.4 lbs.)

Approvals

•CE,CSA(C/US)

• EMC performance available upon request

Note:

• The use of approved watertight conduit hubs/glands is required for Type 4/NEMA 4,

Type 4X/NEMA 4X, Type 6/NEMA 6, IP67 (outdoor applications).

7ML19985DG02 Milltronics MillPulse 600 – INSTRUCTION MANUAL Page 5

Installation

Environment

Milltronics Millpulse 600 should be mounted in an area that is within the temperature

range specified and that is suitable to the housing rating and materials. The cap should

be accessible to allow for wiring and viewing if the status display LED is used.

Milltronics Millpulse 600 should be mounted using the supplied mounting flange, onto a

vibration-free structure. The gap between the face of the Milltronics Millpulse 600 and

the target should be sufficient so there is no danger of the target damaging the unit. Refer

to the chart in the

Operation

section (page 8) for the maximum allowable gap with

respect to target velocity.

Wiring

Where possible, the probe should be mounted such that the conduit entry is pointing

down to avoid accumulation of condensation in the casing. Where wiring must be run in

conduit, the use of flexible conduit is suggested for easier removal or adjustment of the

probe.

It is advisable to keep the Milltronics Millpulse 600 away from high voltage or current

runs, contactors and SCR drives.

Ensure that the switching current of the PLC input is above the residual current of the

Milltronics Millpulse 600 and that the load resistance presented by the PLC input is low

enough to ensure that the minimum operating current of the Milltronics Millpulse 600 is

exceeded (see Loading graph). If your PLC does not meet the requirements, a resistor

across the PLC inputs can be used to increase the switching current.

WARNING: The probe is highly magnetic. Keep it away from

magnetosensitive materials such as computer discs and audio or

video tapes.

Note:In climates where direct sunlight may cause the Milltronics Millpulse 600

temperature to rise above the specified limit, shade the unit by installing a sun shield.

Note:All wiring must be done by qualified personnel in accordance with all

governing regulations.

WARNING: Do not connect Milltronics Millpulse 600 directly to

supply.

Note:

• The protective earth terminal indicated by must be connected to reliable

ground.

Page 6 Milltronics MillPulse 600 – INSTRUCTION MANUAL 7ML19985DG02

Interconnection

Notes:

• The protective earth terminal indicated by must be connected to reliable

ground.

• All wiring must be done by qualified personnel in accordance with all governing

regulations.

• The equipment must be protected by a 15A fuse or circuit breaker in the building

installation.

• A circuit breaker or switch in the building installation, marked as the disconnect

switch, shall be in close proximity to the equipment and within easy reach of the

operator.

WARNING:Allfield wiringmusthaveinsulationsuitableforatleast

135 V.

fuse

Operating Voltage:

jumper in

18 to 48 V AC/DC

jumper out

60 to 135 V AC/DC

jumper

PLC

input/load

Milltronics

Millpulse

600

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