Siemens SINAMICS S120 Guida utente

SINAMICS

SINAMICS S120

Power-units / Chassis Liquid-cooled

Instruction for installation in cabinets for marine drive applications

Version Issue

3.0 December

2016

Introduction

Instruction for installation of the liquid-cooled chassis of Sinamics S120 power units into cabinets for marine drive applications,

12/2016, 4BS0808-003 3

Introduction

Safety instructions

SINAMICS

Mechanical design

S120

Air routing

Instruction for installation of the liquid-

cooled chassis of Sinamics S120 power

units into cabinets for marine drive

applications

Cooling circuit, coolant properties,

anddewing protection

EMC-compliant design, and control

cabinet configuration

Dimensional diagrams of the

Motor Modules

Dimensional diagrams of the

Active Line Modules

Dimensional diagrams of the

Diode Line Modules

Dimensional diagrams of the

Active Interface Modules

4BS0808

Version 3.0 – 12/2016

Technische Änderungen vorbehalten.

Siemens AG 2016

Introduction

Instruction for installation of the liquid-cooled chassis of Sinamics S120 power units into cabinets for marine drive applications,

412/2016, 4BS0808-003

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to

prevent damage to property. The notices referring to your personal safety are highlighted in the manual

by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These

notices shown below are graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

–

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

–

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

–

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of

danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a

warning relating to property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by

personnel qualified

for

the specific task in accordance with the relevant documentation, in particular its warning notices and

safety instructions. Qualified personnel are those who, based on their training and experience, are

capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this

publication may be trademarks whose use by third parties for their own purposes could violate the

rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and

software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency.

However, the information in this publication is reviewed regularly and any necessary corrections are

included in subsequent editions.

Introduction

Instruction for installation of the liquid-cooled chassis of Sinamics S120 power units into cabinets for marine drive applications,

12/2016, 4BS0808-003 5

Table of contents

1Introduction......................................................................................................................................... 6

2Safety instructions ............................................................................................................................. 7

3Mechanical design.............................................................................................................................. 8

3.1 Cabinet mounted design......................................................................................................................8

3.2 Mechanical design of the marine cabinet ...........................................................................................8

3.3 Screws and tightening torques..........................................................................................................10

3.4 Built-in components ...........................................................................................................................11

4Air routing.......................................................................................................................................... 12

5Cooling circuit, coolant properties and dewing protection ......................................................... 13

6EMC-compliant design and control cabinet projecting................................................................ 14

7Dimensional diagrams of Motor Modules ...................................................................................... 15

8Dimensional diagrams of Active Line Modules............................................................................. 20

9Dimensional diagram of Diode Line Modules................................................................................ 24

10 Dimensional diagrams of Active Interface Modules ..................................................................... 27

Introduction

Instruction for installation of the liquid-cooled chassis of Sinamics S120 power units into cabinets for marine drive applications,

612/2016, 4BS0808-003

1 Introduction

This instruction describes the installation of liquid-cooled Sinamics S120 power units

with chassis into a separate cabinet for marine applications.

Remark

Here,

we also refer to chapter “Cabinet construction and EMC“ of the equipment manual

(GH7) Sinamics S120,

Power units / Chassis / Liquid-cooled.

The demands required by the environmental conditions (IEC 60092 Serie) on

seagoing vessels and offshore plattforms have to be observed upon layout and

construction of the equipment.

Safety instructions

Instruction for installation of the liquid-cooled chassis of Sinamics S120 power units into cabinets for marine drive applications,

12/2016, 4BS0808-003 7

2 Safety instructions

The safety instructions included in chapter “Basic Safety Instructions“ in the equipment

manual (GH7) Sinamics S120, Power units / Chassis / Liquid-cooled must be

observed!

WARNING

Danger to life owing to non-observance of the basic safety instructions and of residual risks

In case of non-observance of the basic safety instructions and the residual risks acc. to chapter “Basic

Safety Instructions“ of the equipment manual (GH7) Sinamics S120, accidents causing severe injuries

death may occure.

•Observe strictly the Basic Safety Instructions.

•Upon risk assessment bear in mind the residual risks.

WARNING

Danger to life owing to improper transport and installation of the power units

Improper transport or installation of the power units may cause severe or even fatal injuries and

extensive

material damage.

•Transport, mount and demount the power units only, when you are qualified for this job.

•Observe that the power units can be very heavy and top heavy and take the necessary precautions.

•Secure the power units upon installation or deinstallation always by fixing them to the crane hook.

•Bear your personal protective equipment (i.e. safety shoes, gloves).

CAUTION

Material damage by mechanically loaded power-rails and conections for coolants

Mechanically loaded power-rails and connections for coolants may cause damages at the power unit.

•Don’t use the power- rails and coolant connections protruding from the power unit as handles for

carrying or as a place for depositing things during the transport.

Mechanical design

Instruction for installation of the liquid-cooled chassis of Sinamics S120 power units into cabinets for marine drive applications,

812/2016, 4BS0808-003

3 Mechanical design

3.1 Cabinet mounted design

General instructions regarding the cabinet mounting of the liquid cooled S120 power

units of the chassis version you will find in chapter “Control cabinet construction and

EMC (particularly the chapter ”Vertical installation “) of equipment manual Sinamics

S120 Power units / Chassis / Liquid-cooled.

3.2 Mechanical design of the marine-type cabinet

The high loads / demands in the marine area require an adaption of the mechanical

design of the cabinet. Possibilities to increase the mechanical stability of the cabinet

and the stable mounting of the power units into the cabinet are demonstrated in the

following pictures and the following description.

Fig. 1: Cabinet setup with mounting plate fixed to the side of the cabinet

Legend (refers also to Fig.2):

- Montageplatte für rückseitige Montage der Leistungsteile

- Montagewinkel für Auflage Leistungsteil

- Streben in die Schranktiefe

- Verstärkung des Schranks im Bodenbereich

- Türversteifungsrahmen-

- Mounting plate for backside mounting of the power units

- Mounting brackets for the support of power unit

- Struts mounted in the direction of cabinet depth

- Reinforcement of the cabinet in the floor area

- Door stiffening frame

Mechanical design

Instruction for installation of the liquid-cooled chassis of Sinamics S120 power units into cabinets for marine drive applications,

12/2016, 4BS0808-003 9

Fig. 2: Cabinet setup with mounting plate set toward the front

Cabinet:

-Reinforcement of the cabinet in the bottom area

-Stiffening frame for the cabinet door

-Per each side minimum three struts in direction of the cabinet depth

Installation of Motor Modules, Active Line Modules and Diode Line Modules

The Motor Modules, Active Line Modules and Diode Line Modules shhall be mounted

to the backside of a mounting plate, in compliance with their fixing holes. The

mounting plate can be mounted to the backside of the cabinet, as shown in Fig. 1. If

the arrangement of the mounting plate is not possible at the backside of the cabinet,

special attention has to be paid on a stable installation of the mounting plate (see Fig.

2).

Underneath the power units mounting brackets have to be fixed for the support of the

power units.

Additionally a fixation in the front section of the power units is required. For that, in

case of Motor Modules, Active Line Modules and Diode Line Modules, the holes of the

lower mounting brackets and the thread hole of the eyebolt can be used (eyebolt is

mounted for transportation only).

Mechanical design

Instruction for installation of the liquid-cooled chassis of Sinamics S120 power units into cabinets for marine drive applications,

10 12/2016, 4BS0808-003

Installation of the Active Interface Modules

The filter modules of the Active Interface Modules have to be mounted to the backside

of a mounting plate (resp. to mounting rails), in correspondence with their fixing holes.

The mounting plate / mounting rails can be mounted to the backside of the cabinet, as

shown in Fig. 1. If installation of the mounting plate / mounting rails to the backside of

the cabinet is not possible, spcial attention has to be paid on a stable mounting of the

mounting plate / mounting rails (see Fig. 2).

Additionally, a fixation of the filter module will be required in the front zone. For that,

the laterally provided fixation bores with diameter 7mm can be used.

The reactor of the Active Interface Module is prepared for installation underneath the

filter module. The reactor has to be mounted underneath on a mounting base or

mounting plate, acc. to their fixation holes. A stable setup and a uniform load

distribution over a large area are essential, owing to the mass of the reactor.

Therefore, the reactor support area on the mounting base or mounting plate on the

reinforced cabinet frame should be as large as possible.

An additional fixation of the reactor in the top zone, with a stable fixation in the bottom

ares is not required .

3.3 Screws and tightening torques

For fabric-base laminates, synthetics, aluminium, copper, captive nuts, welding nuts,

blind rivet nuts, rivet nuts and hard materials (steel), screws of strength class

≥8.8 have to be used.

Insofar, as there are no differing specifications mentioned in the technical

documentation, the tightening torques indicated in table 1 shall apply for electrical

and mechanical connections.

Table 1: Tightening torques

Thread Earth connections, PE-

conductor connection, steel

connections

Aluminium connections,

synthetics, conductor rails,

cable shoes

1.3 Nm

0.8 Nm

3 Nm

1.8 Nm

6 Nm

3 Nm

10 Nm

6 Nm

25 Nm

13 Nm

M10

50 Nm

25 Nm

M12

88 Nm

50 Nm

M16

215 Nm

115 Nm

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