Silca LANCER PLUS Manuale utente
®
Operating manual
D411202XA
vers.
2.0
(c) 1995 SILCA S.p.A. - Vittorio Veneto
This manual has been drawn up by SILCA S.p.A.
All rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying,
microfilm or other) without the permission of SILCA S.p.A.
First published in July 1995
Printed in Vittorio Veneto
by SILCA S.p.A.
via Podgora, 20 (Z.I.)
31029 VITTORIO VENETO (TV) - Italy
LANCER PLUS Operating manual
Copyright Silca 1998 -1
CONTENTS
GUIDE TO THE MANUAL ..................................................................................... 1
GENERAL INSTRUCTIONS ................................................................................. 2
1 TRANSPORT .................................................................................................. 3
1.1 Packing ................................................................................................ 3
1.2 Transport ............................................................................................. 4
1.3 Opening the packing ............................................................................ 4
1.4 Handling the machine .......................................................................... 4
2 KEY CUTTING MACHINE DESCRIPTION .................................................... 5
2.1 Working parts ....................................................................................... 7
2.2 Technical data ..................................................................................... 8
2.3 Electrical circuit .................................................................................... 8
3 ACCESSORIES PROVIDED .......................................................................... 9
3.1 Graphics .............................................................................................. 9
4 MACHINE INSTALLATION and PREPARATION ....................................... 10
4.1 Checking for damage ......................................................................... 10
4.2 Atmospheric conditions ...................................................................... 10
4.3 Positioning ......................................................................................... 10
4.4 Description of work station ................................................................. 10
5 CHECKING CALIBRATION ......................................................................... 11
5.1 Checking AXIAL CALIBRATION ........................................................ 11
5.2 Checking DEPTH CALIBRATION ...................................................... 12
6 MACHINE REGULATION and POSITIONING of KEYS ............................. 13
6.1 Main carriage ..................................................................................... 13
6.2 Jaws ................................................................................................... 13
6.3 Tracers............................................................................................... 14
6.4 Positioning of keys ............................................................................. 14
7 CUTTING OPERATIONS ............................................................................. 15
7.1 Cutting of keys with radiused lever cuts (CHUBB type) ..................... 15
7.2 Cutting of keys FLAT LEVER CUTS .................................................. 16
7.3 Cutting of FLAT STEEL KEYS ........................................................... 16
7.4 Cutting of keys with SIDE and BULLET WARDS .............................. 17
8 MAINTENANCE ............................................................................................ 19
8.1 REPLACEMENT OF CUTTERS ........................................................ 19
8.2 REPLACEMENT OF FUSES ............................................................. 20
9 WASTE DISPOSAL ...................................................................................... 21
10 ASSISTANCE ............................................................................................... 22
10.1 How to request service ...................................................................... 22
LANCER PLUS Operating manual
Copyright Silca 1998 1
GUIDE TO THE MANUAL
This manual has been produced to serve as a guide for users of the LANCER PLUS key-cutting machine.
Read it carefully; it is essential if you wish to operate your machine safely and efficiently.
C
ONSULTATION
The contents of the manual are divided into sections relating to:
- Transport and handling ......................................................................................... Chapter 1
- Checking and safety of the machine ..................................................................... Chapter 4
- Proper use of the machine..................................................................................... Chapters 5-6-7
- Maintenance .......................................................................................................... Chapter 9
T
ECHNICAL TERMS
Common technical terms are used in this manual; fig. 1 shows the names of the different parts of the
keys most commonly copied with the LANCER PLUS.
Fig. 1
1) Head
2) Shoulder
3) Stem
4) Bit
5) Double bit
4
BIT KEY
2
3
1
DOUBLE BIT KEY
3
5
1
LANCER PLUS Operating manual
2 Copyright Silca 1998
GENERAL INSTRUCTIONS
The LANCER PLUS key-cutting machine has been designed according to the specifications of the
Machine Directives.
Right from the design stage risks for the operator have been eliminated in all areas: transport, key-
cutting, regulation and maintenance.
Other risks have been eliminated by the use of protective devices for the operator.
The protective devices used are designed not to provoke further risks and, above all, they cannot be
ignored unless deliberately cut out. They do not hinder visibility of the work area.
A special adhesive label is attached to the machine warning the operator to use goggles during the
cutting operations, and this is strongly recommended in this manual.
The material used in the manufacture of this machine and the components employed during use of the
machine are not dangerous and their use complies with standards.
U
SE
The LANCER PLUS must be installed and used in the way laid down by the manufacturer.
If the key-cutting machine is used differently or for purposes different from those described in this
manual, the customer will forego any rights he may have over Silca S.p.A. Furthermore, unforeseen
danger to the operator or any third parties may arise from incorrect use of the machine.
Negligence in the use of the machine of failure on the part of the operator to observe the instructions
given in this manual are not covered by the guarantee and the manufacturer declines all responsibility in
such cases.
It is therefore essential to read the operating manual carefully in order to make the best use of
the LANCER PLUS and benefit from its potential.
F
URTHER
RISKS
There are no further risks arising from the use of the LANCER PLUS key-cutting machine.
P
ROTECTION
AND
SAFETY
PRECAUTIONS
FOR
THE
OPERATOR
The LANCER PLUS key-cutting machine is built entirely to standards. The operations for which it has
been designed are easily carried out at no risk to the operator.
The adoption of general safety precautions (wearing protective goggles) and observation of the
instructions provided by the manufacturer in this manual eliminate all human error, unless deliberate.
The LANCER PLUS key-cutting machine is designed with features which make it completely safe in all
its parts.
•
Power supply
The machine is supplied with electricity by means of an earthed plug and differential switch.
•
Start-up
The machine is started up by means of the master switch on the front.
•
Operations
The switch inbuilt into the vertical lever handle activates the motor.
•
Maintenance
The operations to regulate, service, repair and clean the machine have been devised in the simplest
possible way. There is no danger of removable parts being replaced wrongly or unsafely.
•
Machine identification
The LANCER PLUS key-cutting machine is provided with an identification label which shows the serial
number (fig. 2).
Fig. 2
(*) see ch.9 "WASTE DISPOSAL", page 21.
LANCER PLUS Operating manual
Copyright Silca 1998 3
1 TRANSPORT
The LANCER PLUS key-cutting machine is easily transported and is not dangerous to handle.
The packed machine can be carried by two persons.
1.1 Packing
The packing used for the LANCER PLUS guarantees that the machine will travel safely without danger
of damage to it or its components.
The packing comprises: 1 pallet, 1 cardboard box, straps and supports in expanded plastic in the
machine is wrapped.
A strong outer cardboard box, the measurements of which can be seen in fig. 4, and the plastic
wrapping protect the machine even over a long period of storage.
Fig. 3
Fig. 4
520
760
562
THIS END UP
FRAGILE
GROSS WT.
NET WT
LANCER PLUS Operating manual
4 Copyright Silca 1998
1.2 Transport
The symbols on the outside of the packing box show the ideal conditions for transport.
Use of the packing box whenever the machine is transported will avoid knocks or bumps which could
cause damage.
1.3 Opening the packing
To remove the machine from the packing box:
1) cut the straps with scissors and remove.
2) prise off the staples.
3) open the box without damaging it as it may be used again (removals, dispatch to the manufacturers
for repairs or servicing).
4) remove the machine as follows:
a) pull up the packing box.
b) remove the brackets anchoring the machine to base using the wrench (supplied with the ma-
chine).
c) when handling the machine (unpacking, lifting, moving) never grip the carriages or other sen-
sitive parts of the machine. Always grip the bottom of the base.
5) check the contents of the box, which should comprise:
- 1 LANCER PLUS key-cutting machine.
- 1set of documents including: operating manual, spare parts list and guarantee.
- 1connecting wire.
1.4 Handling the machine
When the LANCER PLUS has been unpacked, place it directly on its workbench.
This operation can be carried out by two persons, firmly holding the base, and no other part, to lift
and carry the machine.
LANCER PLUS Operating manual
Copyright Silca 1998 5
2 KEY CUTTING MACHINE DESCRIPTION
The LANCER PLUS is a modern, high performance, key cutting machine, with the ability to cut many
different type of keys without the use of specific jaws or carriages.
A sliding carriage offers you the possibility to cut many types of keys.
LANCER PLUS cuts the following types of keys:
➊
bit and double bit keys
➋
keys with radiused lever cuts (Chubb type)
➌
keys with bullet wards
➍
keys with side wards
➎
flat steel keys
Fig. 5
➋
➌
➍
➊
➎
LANCER PLUS Operating manual
6 Copyright Silca 1998
The high quality of components parts guarantees precise duplication with the LANCER PLUS:
• MOVEMENTS
on the X and Y axes: on guides.
on the Z axis: grinding and tempered column.
• JAWS
Reversible jaws permit sure locking of both radiused lever cuts keys and flat steel keys.
• HEADCLAMP
Maintains the bit of the key in a horizontal position.
• TRACERS
Tracer (M) gives a radiused cutting on all those keys of chubb type.
Tracer (N) can be rotated in order to follow the form of both bullet and side ward cuts.
• CUTTERS
ø 80 mm: side chip milling cutter for frontal cuts.
ø 25 mm:cutter for side and bullet wards.
• LEVERS
Lever (G) operates the vertical movement and has a switch inbuilt into the ergonomically designed
handle to operate the drive-motor.
Lever (F) operates the movement on both the X and Y axes.
Questo manuale è adatto per i seguenti modelli
1
Indice
Altri manuali Silca Attrezzature industriali
