Simplex 4100 Series Manuale utente
Cautions, Warnings, and Regulatory Information
READ AND SAVE THESE INSTRUCTIONS Follow the instructions in this installation manual. These instructions must be followed to avoid damage to
this product and associated equipment. Product operation and reliability depend upon proper installation.
DO NOT INSTALL ANY SIMPLEX™ PRODUCT THAT APPEARS DAMAGED Upon unpacking your Simplex product, inspect the contents
of the carton for shipping damage. If damage is apparent, immediately file a claim with the carrier and notify an authorized Simplex
product supplier.
ELECTRICAL HAZARD Disconnect electrical field power when making any internal adjustments or repairs. All repairs should be
performed by a representative or an authorized agent of your local Simplex product supplier.
STATIC HAZARD Static electricity can damage components. Handle as follows:
• Ground yourself before opening or installing components.
• Prior to installation, keep components wrapped in anti-static material at all times.
EYE SAFETY HAZARD Under certain fibreoptic application conditions, the optical output of this device may exceed eye safety limits. Do
not use magnification (such as a microscope or other focusing equipment) when viewing the output of this device.
FCC RULES AND REGULATIONS – PART 15. This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment
is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is
likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
SYSTEM REACCEPTANCE TEST AFTER SOFTWARE CHANGES To ensure proper system operation, this product must be tested in accordance with
NFPA72® after any programming operation or change in site-specific software. Reacceptance testing is required after any change, addition or deletion
of system components, or after any modification, repair or adjustment to system hardware or wiring.
All components, circuits, system operations, or software functions known to be affected by a change must be 100% tested. In addition, to ensure that
other operations are not inadvertently affected, at least 10% of initiating devices that are not directly affected by the change, up to a maximum of 50
devices, must also be tested and proper system operation verified.
NFPA 72® is a registered trademark of the National Fire Protection Association.
Overview
Introduction
This publication describes the installation procedure for the relay cards listed in the following table.
Table 1: Relay cards
Model number Description Required Backbox
4120-3001 4 Relay/2 Amp 2975-91xx Back Box (4100)
4100-3204/ 4100-3201 4 Relay/2 Amp 2975-94xx Back Box (4100U/4100ES)
4010-9908 4 Relay/2 Amp 4010ES Back Boxes
4120-3002 4 Relay/10 Amp 2975-91xx Back Box (4100)
4100-3202 4 Relay/10 Amp 2975-94xx Back Box (4100U/4100ES)
4120-3003 8 Relay/3 Amp 2975-91xx Back Box (4100)
4100-3206/ 4100-3203 8 Relay/3 Amp 2975-94xx Back Box (4100U/4100ES)
Related Documentation
• Field Wiring Diagram for 4100 Power Limited (841-731) or,
• Field Wiring Diagram for 4100 Non Power Limited (841-995)
• 4100ES Fire Alarm System Installation Guide (574-848)
• 4010ES Fire Alarm System Installation Guide (579-989)
579-220 Rev. F
4100/4120- Series and 4010ES Relay Modules Installation Instructions
*0579220F*
General Information
Review the following items for general information about the relay modules.
• All relay module contacts are Form C, dry contacts, meaning the Common terminal is connected to the Normally Closed terminal when the
relay's coil is in the de-energized state.
• Relay operation must be programmed, using the Panel Programmer. Programming a relay involves assigning a software point type to the relay.
This point type determines the system list to which the relay point is assigned and consequently the operation of the relay when an alarm,
trouble, and supervisory condition occurs.
• Feedback loop circuits function as inputs to the system. Feedback circuits are present on all 4100 relay cards, and on both the 4-relay/10
A and 4-relay/2 A upgrade cards. See below for programming details on the 4100-3206. Typically, feedback circuits connect to a set of NO
or NC contacts on a motor or the sail switch on a damper, allowing the state of the device to be monitored. In some situations, the state of
the feedback point is used as a trigger within a custom control equation, allowing the system to react in one way when the contact is in one
position and another way when the contact is in the other position.
• Always disconnect power from the system before installing a relay module.
A Note on Panel Programming for the 4100-3206
From the panel's perspective, the 4100-3206 appears to be functionally the same as the 4120-3003. The 4100-3206, however, does not have the
feedback function that is present in the other assemblies. In the Programmer, the feedback points still appear, but are pre-assigned the point type
"UNUSED" and have their custom label pre-assigned to read "FEEDBACK NOT AVAILABLE."
If the 4100-3206 is not available as a selection in the version of the Programmer being used, the 4120-3003 another option can be used to program
this card. If the 4120-3003 anothercard is programmed, the feedback points should be left with their default point type. The label should be manually
changed to "FEEDBACK NOT AVAILABLE" to avoid confusion when viewing the points.
Environmental Requirements
Install the relay modules in an environment that is within the following:
Temperature: 0° to 120° F
Humidity: 93% Relative Humidity @ 90° F
page 2 579-220 Rev. F
4100/4120- Series and 4010ES Relay Modules Installation Instructions
Setting Switches
Switch SW1 is a bank of eight DIP switches. From left to right (see Figure 1) these switches are designated as SW1-1 through SW1-8. The function of
these switches is as follows:
• SW1-1. This switch sets the baud rate for the serial communication line running between the Relay Daughter card and the Panel CPU. Set this
switch to ON.
• SW1-2 through SW1-8. These switches set the card's address within the 4100 FACP. (These switches must be set to the value assigned to the
card by the Panel Programmer.) Refer to Figure 2 for a complete list of the switch settings for all of the possible card addresses.
Figure 1: Address DIP Switch
4" X 5" card DIP switches
• 4100-3204
• 4100-3206
• 4010-9908
Daughter card DIP switches
• 4100-3001
• 4100-3201
• 4100-3002
• 4100-3202
• 4120-3003
• 4100-3203
page 3 579-220 Rev. F
4100/4120- Series and 4010ES Relay Modules Installation Instructions
Figure 2: 4100 Daughter Card Addresses
Installing Motherboards into 2975-91xx Back Boxes (4100)
The relay modules can be mounted to either 4100 Back Boxes (PID series 2975-91xx) or 4100U/4100ES Back Boxes (PID series 2975-94xx) as follows:
• The 4120-3001, -3002, and -3003 are used for systems with 4100 Back Boxes.
• The 4100-3201 through -3204 and -3206 are used for systems with 4100U/4100ES Back Boxes.
This section describes mounting the 4120-3001 through -3003 into 4100 Back Boxes.
For instructions on mounting the 4010-9908 into a 4010ES back box, see Installing boards into 4010ES back boxes.
Installing into a 2975-91xx Master Controller Bay
Use the following guidelines and instruction when installing into a master controller bay.
• If the 575-274 Master Motherboard is used, it must be installed in the leftmost position of this bay. If the 575-274 Master Motherboard is not
used, the master controller motherboard must be installed in the leftmost position of the bay.
• The power supply must be installed in the rightmost position of the bay.
• Relay cards must be installed in the slots immediately to the left of the power supply. This is necessary to allow for the proper routing of non-
power limited wiring (120 VAC wiring connected to the relay card).
• If used, the Class B motherboard (575-275) must be installed to the left of the relay cards.
Install the motherboard as described below.
1. Orient the motherboard so that the connector labeled J1 is on the right and the header labeled P1 is on the left.
page 4 579-220 Rev. F
4100/4120- Series and 4010ES Relay Modules Installation Instructions
2. Slide the motherboard you are installing to the left until the pins are completely inserted in the connector of a previously installed motherboard.
3. Secure the motherboard to the chassis with four torx screws.
Figure 3: Installing the Motherboard into a 4100 Master Controller Bay
Installing into a 2975-91xx Expansion Bay
Review the following guidelines before mounting the motherboard into a 2975-91xx Expansion Bay.
• If a power supply is installed in the bay, it must be installed on the far right of the bay and any relay modules must be installed in the slots
immediately to its left.
• Relay cards must be installed in the rightmost possible slots. This is necessary to allow for the proper routing of non-power limited wiring
(typically 120 VAC wiring), which could be connected to a relay module.
• If a 4100/4120-0155 SDACT, 4100-6052 Event Reporting DACT, 4100-6053 Point Reporting DACT, or a 4100/4120-0153 CCDACT is installed
in the bay, it must be installed in the far left or far right slot. Neither of these modules contains the J1 or P1 connectors, which are used to
distribute power and communications to adjacent modules.
Use the following directions and Figure 3 to install a motherboard into an expansion bay.
1. Orient the motherboard with the connector labeled J1 on the right and the header labeled P1 on the left.
2. Match the connector on the previously installed motherboard with the pins on the motherboard you are installing. Slide the motherboard to the
left until the pins are completely inserted in the connector of the previously installed motherboard. If you are installing the leftmost board, the
pins will remain unconnected.
3. Secure the motherboard to the chassis with four torx screws.
page 5 579-220 Rev. F
4100/4120- Series and 4010ES Relay Modules Installation Instructions
Figure 4: Installing the Motherboard into a 4100 Expansion Bay
4. If you are installing the leftmost motherboard, connect a 733-525 Power and Communication Harness. Continue to the next topic to connect the
harness.
Connecting the 733-525 Harness
If you need to connect a 733-525 Harness to a motherboard, refer to Figure 6 and follow these steps. Make sure to route the power and
communication wiring on the left side of the bay.
1. Connect one end of the harness to a motherboard in an adjacent bay. If the adjacent bay is a master controller bay, connect the harness to the
P2 and P3 connectors of the master controller motherboard and continue to step 2. If the adjacent bay is an expansion bay, connect the harness
to the P2 and P3 connectors of the motherboard installed in the leftmost slot. (If a 4100/4120-0155 SDACT, 4100-6052 Event Reporting DACT,
4100-6053 Point Reporting DACT, or a 4100/4120-0153 CCDACT occupies the leftmost slot, connect the harness to the motherboard in the
second slot from the left.) Connect the harness as follows:
a. Insert the harness connector with the blue wire into the P2 connector. Note that the P2 connector has eight pins. Insert the harness
connector on either the top four pins or the bottom four pins, not in the middle.
b. Insert the harness connector with the white wire into the P3 connector. Note that the P3 connector has eight pins. Insert the harness
connector on either the top four pins or the bottom four pins, not in the middle.
2. Connect the other end of the harness to the leftmost motherboard in the next bay, as described below. Make sure to route the wiring on the left
side of the bay.
a. Insert the harness connector with the blue wire into the P2 connector. Note that the P2 connector has eight pins. Insert the harness
connector on either the top four pins or the bottom four pins, not in the middle.
b. Insert the harness connector with the white wire into the P3 connector. Note that the P3 connector has eight pins. Insert the harness
connector on either the top four pins or the bottom four pins, not in the middle.
page 6 579-220 Rev. F
4100/4120- Series and 4010ES Relay Modules Installation Instructions
Figure 5: Power and Communication Wiring for Motherboards (4100U)
page 7 579-220 Rev. F
4100/4120- Series and 4010ES Relay Modules Installation Instructions
Installing Boards into 2975-94xx Back Boxes (4100U/4100ES)
The relay modules can be mounted to either 4100 Back Boxes (PID series 2975-91xx) or 4100U/4100ES Back Boxes (PID series 2975-94xx) as follows:
• The 4120-3001, 4120-3002, and 4120-3003 are used for systems with 4100 Back Boxes.
• The 4100-3201 through 4100-3204 and 4100-3206 are used for systems with 4100U/4100ES Back Boxes.
This section describes mounting the 4100-3201 through 4100-3204 and 4100-3206 into 4100U/4100ES Back Boxes.
For instructions on mounting the 4010-9908 into a 4010ES back box, see Installing boards into 4010ES back boxes.
Installing 4100-3204 and 4100-3206 Cards
The 4100-3204 and 4100-3206 Relay Cards are designed to be mounted on the PDI in a 4100U/4100ES expansion cabinet. The card can be mounted
on any of the PDI connectors.
Use connector P1, labeled on the back side of the card, to connect to any of the eight PDI connectors as shown in Figure 6.
Figure 6: 4100-3204 and 4100-3206 Mounting
Installing 4100-3201 to 4100-3203 Motherboards into a 2975-94xx Master Controller Bay
Important:
The 4100-3201, 4100-3202, and 4100-3203 Relay Modules are non-power limited modules that cannot be placed inside the master controller bay
unless the proper wire separation can be achieved and maintained (per UL864).
Up to two 2" motherboards may be installed with the system CPU in the master controller bay. Note that only one 4100-3203 can fit in the master
controller bay, because the 4100-3203 motherboard takes up 4".
Use the following directions to mount a motherboard into a CPU bay.
1. Orient the motherboard with the connector labeled J1 on the right and the header labeled P1 on the left.
2. Slide the motherboard to the right until the pins from P1 on the motherboard to the right are completely inserted in the motherboard's J1
connector.
3. Attach four lockwashers and metal standoffs to the chassis, and secure the motherboard to the chassis using four #6 screws.
page 8 579-220 Rev. F
4100/4120- Series and 4010ES Relay Modules Installation Instructions
ES-PS
Figure 7: Installing the Motherboard into a 4100ES CPU Bay
Figure 8: Installing the Motherboard into a 4100U CPU Bay
Note: The 4120-3202 motherboard takes up two slots.
Installing 4100-3201 to 4100-3203 Motherboards into a 2975-94xx Expansion Bay
When installing motherboards in a 4100U/4100ES expansion bay, adhere to the following guidelines:
• Each expansion bay assembly includes a chassis, two end supports, one LED/switch frame, and a power distribution interface (PDI) board.
• An expansion bay holds up to eight 4" x 5" modules. A double-size module, such as the ES-XPS, ES-PS, or XPS in legacy systems, takes up two
blocks of space as shown below.
• Up to seven 2" x 11 ½" motherboards or three 4" x 11 ½" motherboards can be installed in an expansion bay if no 4" x 5" modules are installed
in the bay. Motherboards are mounted on top of the PDI in expansion bays. The data and power that would normally be bussed via the PDI is
instead routed across the boards via ribbon cable from one board to the next.
page 9 579-220 Rev. F
4100/4120- Series and 4010ES Relay Modules Installation Instructions
• As shown in the figure below, motherboards can be installed alongside 4" x 5" cards, if necessary.
• The leftmost slot must not contain a motherboard.
• 4" x 5" cards must be added from right to left.
• Motherboards must be added from left to right.
Figure 9: Installing the Motherboard in a 4100U/4100ES Expansion Bay
Note: The 4120-3002 motherboard takes up two slots.
Note: Use the following procedure when installing motherboards in an expansion bay. Start with the second slot from the left and fill to the right.
1. Orient the motherboard with the connector labeled J1 on the right and the header labeled P1 on the left.
2. Attach four metal threaded standoffs and lockwashers into the screw holes on the chassis.
3. Attach two grey plastic standoffs to the motherboard socket mounting screws.
4. Secure the motherboard to the standoffs using four #6 torx screws as shown in Figure 8.
page 10 579-220 Rev. F
4100/4120- Series and 4010ES Relay Modules Installation Instructions
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