Skytrak 8042 Manuale utente

Operators and Safety Manual

Model

8042/10042

S/N 9908 & Before

8990186-006

OCTOBER 1999

ANSI

WARNING

IMPROPER OPERATION OF THIS VEHICLE CAN CAUSE INJURY OR DEATH.

BEFORE STARTING THE ENGINE, DO THE FOLLOWING:

1. READ THIS OPERATOR'S MANUAL.

2. READ ALL THE SAFETY DECALS ON THE VEHICLE.

3. CLEAR THE AREA OF OTHER PERSONS.

LEARN AND PRACTICE SAFE USE OF VEHICLE CONTROLS IN A SAFE, CLEAR AREA BEFORE YOU

OPERATE THIS VEHICLE ON A WORK SITE.

It is your responsibility to observe applicable laws and regulations and to follow manufacturer's

instructions on vehicle operation and maintenance.

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known

to the State of California to cause cancer, birth defects, and

other reproductive harm.

Page 1

8042/10042 Rev. 10/99

Introduction

The Manual ..................................... 2

ReplacementParts.......................... 2

Reports............................................ 2

Disclaimer ....................................... 2

Safety Practices

Signal Words................................... 3

New or Additional Operators ........... 4

PersonalConsiderations ................. 4

OperationalConsiderations............. 7

EquipmentConsiderations ............ 11

Operation

Controls......................................... 12

Instruments/Indicators................... 19

Optional Controls .......................... 22

Walk - Around Inspection .............. 24

NormalStarting ............................. 24

Cold Starting ................................. 25

Jump Starting ................................ 27

Operating ...................................... 28

Stabil-TRAK™ System Test .......... 34

Using The Capacity Chart ............. 38

Fork Ratings.................................. 45

How To Pick, Carry

& Place a Load ............................ 47

ElevatingPersonnel ...................... 47

Using Other Attachments .............. 49

Shut - Off....................................... 50

Towing and Tie Down ................... 50

General Maintenance

Routine Equipment Checklist ........ 51

Warning Decal Locations .............. 52

Maint. Schedule and Checklist...... 53

1. Lubrication Points.................... 57

2. Air Cleaner and

Restriction Indicator............... 58

3. Engine Cooling System ........... 61

4. Engine Oil and Filter................ 63

5. Engine Fuel System ................ 65

6. Engine Fan Belt Check............ 69

7. Hydraulic Oil and Filter ............ 70

8. Transmission Oil and Filter...... 73

9. Axle Oil .................................... 75

10. Wheel End Oil ......................... 76

11. Wheels and Tires .................... 78

12. Battery(s)................................. 79

13. Fuse/CircuitBreaker

Replacement ...................... ..81

14. Boom Chains & Wear Pads .... 84

15. Emergency Boom Lowering .... 90

Specifications

Fluid and Lubricant Capacities ..... 97

Tires .............................................. 98

Engine........................................... 99

Weights ......................................... 99

Machine Dimensions .................. 100

Electrical System ........................ 100

Stability Tipping Limits ................ 101

Table Of Contents

Page 2 8042/10042 Rev. 10/99

Introduction

The Manual

This Owners/Operator’s manual provides the information

you need to correctly operate and maintain this vehicle.

IMPORTANT!

Before you operate this vehicle, read this manual com-

pletely and carefully so you will understand the safety in-

structions and the operation of the controls and safety

equipment. You must comply with all Danger, Warning,

and Caution notices. They are for your benefit.

All reference to the right side, left side, front, or rear are

given from the operator's seat looking in a forward direction.

Sky Trak International, Inc. is hereinafter referred to as Sky

Trak.

Replacement Parts

OH0280

MODEL & SERIAL

NUMBERS

IMPORTANT!

The replacement of any part on this product by anything

other than a Sky Trak authorized replacement part may

adversely affect the performance, durability, or safety of

this product and will void the warranty. Sky Trak assumes

no liability for unauthorized replacement parts which

adversely affect the performance, durability or safety of

this product.

Reports

IMPORTANT!

A Warranty Registration form must be filled out by the Sky

Trak distributor, signed by the purchaser, and returned to

Sky Trak once the product is sold and/or put into service.

This report activates the warranty period, assuring that

your claims during the warranty period will be honored and

processed expediently. To guarantee you full warranty

service, make sure your distributor has returned the

business reply card of this form to Sky Trak.

Disclaimer

Sky Trak reserves the right to make changes on and to

add improvements upon its products at any time without

public notice or obligation. Sky Trak also reserves the

right to discontinue manufacturing any product at its

discretion at any time.

For your easy reference

when ordering replacement

parts or making service in-

quiries on this machine, rec-

ord its model and serial num-

bers on the back cover of the

manual. The numbers are

stamped on the serial num-

ber plate which is located on

the front of the machine's

frame tilt cylinder tower.

Page 3

8042/10042 Rev. 10/99

Signal Word:

Is a distinctive word on safety decals and throughout this

manual that alerts the viewer to the existence and relative

degree of the hazard.

The signal word "Danger" means an extremely hazardous

situation exists on or near the

vehicle

which would result in

high probability of death or serious injury if proper precau-

tions are not taken.

The signal word “Warning” means a hazard exists on or

near the

vehicle

which can result in serious injury or death

if the proper precautions are not taken.

The signal word “Caution” is a reminder of safety practices

or directs attention to unsafe practices on or near the

vehicle

which could result in personal injury if the proper

precautions are not taken.

Danger

Warning

Caution

Safety Practices

The information in this manual does not replace any safety

rules and laws used in your area. Before operating this

telescopic handler, learn the rules and laws for your area.

Make sure the vehicle has the correct equipment according

to these rules and laws.

Your safety and the safety of others in the work area

depend significantly upon your knowledge and understand-

ing of all correct operating practices and procedures for this

vehicle.

Signal Words

This symbol means “Attention! Become Alert! Your

Safety Is Involved!” The symbol is used with the following

signal words to attract your attention to safety messages

found on safety decals and throughout this manual. The

message that follows the symbol contains important

information about Safety. To avoid possible death or

injury, carefully read and follow the messages! Be sure to

fully understand the potential causes of death or injury.

Page 4 8042/10042 Rev. 10/99

New or Additional Operators

At the time of original purchase, the purchaser of this

vehicle was instructed by the seller on its safe and correct

use. If this vehicle is to be used by an employee or is

loaned, rented or sold to someone other than the pur-

chaser, make certain that the new operator reads and

understands the Operator’s Manual and the Rough Terrain

Forklift Safety Manual that are provided with the vehicle

before operating the vehicle.

In addition, make sure that the new operator has com-

pleted a walk-around inspection of the vehicle, is familiar

with all decals and safety equipment on the vehicle, and

has demonstrated the correct use of all controls.

Personal Considerations

1. Seat Belt

Always adjust the seat and fasten the seat belt

securely before you start the engine.

2. Clothing and Safety Gear

DO NOT wear loose clothing or jewelry that can get

caught on controls or moving parts. Wear the

protective clothing and personal safety gear issued

or called for by job conditions.

MACHINE ROLL AWAY

can cause death or

serious injury.

ALWAYS engage

parking brake before

dismounting.

can cause death or

serious injury.

ALWAYS engage

parking brake before

dismounting.

WARNING

OG0400

3. Dismounting

DO NOT get off the vehicle until you:

• place the travel select lever in (N) Neutral,

• engage the emergency brake switch,

• lower the boom,

• ground the carriage,

• turn engine off,

• unbuckle the seat belt, and

• exit the vehicle using the hand holds.

Page 5

8042/10042 Rev. 10/99

•DO NOT use your hand to check for leaks.

Use a piece of cardboard or paper to search

for leaks. Wear gloves to protect hands from

spraying fluid.

• Hydraulic fluid can cause permanent eye

injury. Wear appropriate eye protection and

stop engine and relieve pressure before

disconnecting lines.

• If anyone is injured by or if any hydraulic fluid

is injected into the skin, obtain medical

attention immediately or gangrene may result.

D. Battery

The following WARNING is intended to supple-

ment and does not replace the warnings and

information provided on the battery by the

battery manufacturer.

4. Chemical Hazards

A. Exhaust Fumes

Fumes from the engine exhaust can cause

injury or death. If operating in an enclosed

area, provide good ventilation to replace

hazardous exhaust fumes with fresh air.

B. Explosive Fuel

Engine fuel is flammable and can cause a fire

and/or an explosion. Avoid danger by keeping

sparks, open flames and smoking materials

away from vehicle and fuel during refueling or

fuel system servicing. Know where fire extin-

guishers are kept on the work site and how to

use them.

C. Hydraulic Fluid

•DO NOT attempt to repair or tighten any

hydraulic hoses or fittings while the engine is

running or when the hydraulic system is under

pressure. Fluid in the hydraulic system is

under enough pressure that it can penetrate

the skin causing serious injury or death.

•HOT HYDRAULIC FLUID WILL CAUSE

SEVERE BURNS. Wait for fluid to cool down

before disconnecting lines.

OG0360

Page 6 8042/10042 Rev. 10/99

When jump starting the vehicle, carefully follow

instructions found under "Jump Starting" later in

this manual.

Keep sparks, flames, and lit cigarettes away

from battery at all times. Lead acid batteries

generate explosive gases. Severe chemical

burns can result from improper handling of

battery electrolyte. Wear safety glasses and

proper protective gear when handling batteries

to prevent electrolyte from coming in contact

with eyes, skin or clothing.

Battery Electrolyte First Aid

• External Contact — Flush with water.

• Eyes — Flush with water for at least 15

minutes and get medical attention

immediately!

• Internal Contact — Drink large quantities of

water. Follow with Milk of Magnesia, beaten

egg or vegetable oil. Get medical attention

immediately!

IMPORTANT: In case of internal contact, DO

NOT give fluids that would induce vomiting!

6. Lowering Boom or Falling Load Hazard

DO NOT get under a raised boom unless the boom is

blockedupsafely. Alwaysemptytheboomofanyload

and block up the boom before doing any servicing

which requires the boom to be raised.

NEVER allow anyone to walk or stand under a raised

boom. A lowering boom or falling load can result in

serious injury or death.

WARNING

MOVING PARTS can

cut off fingers or hands.

can

cut off fingers or hands.

Keep hands clear of

fans and belts while

engine is running.

Keep hands clear of

fans and belts while

engine is running.

OG0330

5. Moving Parts Hazard

DO NOT place limbs near

movingparts. Amputation of

any body part can result.

Turnoffengineandwaituntil

fan and belts stop moving

before servicing the vehicle.

Page 7

8042/10042 Rev. 10/99

OG0380

Prevent accidents when you move the vehicle

around the work site. Know the rules for movement

of people and vehicles on the work site. Follow the

instructions of signals and signs.

DO NOT operate the vehicle unless:

• all four tires are correctly filled with hydrofill,

• all safety equipment is in proper working condition,

• all covers and shields are in place, and

• all safety and instructional decals are in place and

readable.

(Replace all missing, illegible, or damaged decals.)

2. Clearances

Always check clearances carefully before driving

under electrical lines, bridges, etc.

3. Underground Hazards

Know the location of all underground hazards

before operating the vehicle in a new work area.

Electrical cables, gas pipes, water pipes, sewers, or

other underground objects can cause injury or

death. Contact your local underground utility

service or diggers' hotline to mark all underground

hazards.

Operational Considerations

1. Preparation and Prevention

Know the location and function of all vehicle controls.

Make sure all persons are away from the vehicle and

that the Travel Select Lever is in the "N" (Neutral)

position with the emergency brake switch engaged

before starting the engine.

Holes, obstructions, debris and other work area

hazards can cause injury or death. Always walk

around and look for these and other hazards before

operating the vehicle in a new work area.

Page 8 8042/10042 Rev. 10/99

5. Lifting Personnel

Use only an approved work platform for lifting and

lowering personnel. NEVER transport personnel in

a work platform for even the shortest distance.

Serious injury or death can occur if these rules are

not obeyed. Riders can fall and be crushed or run

over. Avoid accidents. For other specific precau-

tions, see "Elevating Personnel" later in this manual.

OG0341

OG0350

NEVER operate this vehicle in an area in which

overhead power lines, overhead or underground

cables, or power sources exist without first request-

ing that the appropriate power company or utility

company de-energize the lines or take other suitable

precautions.

4. Electrocution Hazard

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