SkyWave IDP 800 Series Istruzioni per l'installazione

IDP 800 Terminal Series

Hardware Guide

T209, Version 01

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Mar 2013

IDP 800 Terminal Series - Hardware Guide

T209, Version 01 ii © SkyWave Proprietary

Legal Notice

This documentation is owned by SkyWave Mobile Communications Inc. (SkyWave) and protected by

applicable copyright laws and international treaty provisions. Other copyrighted names used are the property

of their respective owners. Therefore, you must treat this documentation like any other copyrighted material.

You may not make the documentation, or copies thereof, available in any manner or form, or use, copy or

transfer any part, to anyone outside your company.

If you received this documentation by electronic transmission or download, by installation or use of the

documentation, you acknowledge that you have read and understand this license agreement and agree to be

bound by its terms and conditions.

This documentation is provided on an as-is basis without any warranty of any kind. You assume the entire

risk as to the results or performance of the software. Under no circumstance shall SkyWave be held liable for

any direct, indirect, consequential, or incidental damages arising from the use or inability to use the software

or documentation.

All trademarks or registered trademarks are the property of their respective owners. INMARSAT, the

Inmarsat logo and IsatData Pro are trademarks of Inmarsat used under license by SkyWave. Inmarsat is not

responsible for the operation and regulatory compliance of the products and services referred to in this

document that connect to the Inmarsat system.

SkyWave reserves the right to make changes to products and or specifications without notice.

Contact Information

SkyWave Mobile Communications Inc.

Online:

Website www.SkyWave.com

Online Documentation:

Login at support.skywave.com and follow the link to the downloads section

Customer Support by Email:

support@skywave.com

Customer Support by Telephone:

+1.613.836.2222

IDP 800 Terminal Series - Hardware Guide

TABLE OF CONTENTS

Legal Notice....................................................................................................................................ii

Contact Information......................................................................................................................ii

List of Figures............................................................................................................................... vi

List of Tables...............................................................................................................................viii

Preface........................................................................................................................................... ix

Purpose ........................................................................................................................................ ix

Audience...................................................................................................................................... ix

Errata Sheet.................................................................................................................................. ix

Notation ....................................................................................................................................... ix

Reference..................................................................................................................................... ix

Battery Safety Warnings.............................................................................................................. ix

Product Safety Datasheets ............................................................................................................ x

Safety Disclaimer.......................................................................................................................... x

Safety Precautions......................................................................................................................... x

Installation Warning .................................................................................................................... xi

Installer Responsibility................................................................................................................ xi

Limited Liability.......................................................................................................................... xi

Warranty ..................................................................................................................................... xii

User Serviceable Parts ................................................................................................................ xii

1Product Overview ............................................................................................................... 1

1.1 Overview of the Messaging System................................................................................... 1

1.2 Terminals............................................................................................................................ 2

1.3 Remote Antennas ............................................................................................................... 3

1.4 Terminal Key Features and Benefits.................................................................................. 4

1.5 Pass-Through Mode ........................................................................................................... 4

1.6 Operating Modes................................................................................................................ 5

1.6.1 Application Controller..................................................................................................... 5

1.6.2 Satellite Modem............................................................................................................... 5

1.6.3 GPS.................................................................................................................................. 6

1.6.4 Application Peripherals.................................................................................................... 6

1.6.5 Charge Operating Modes................................................................................................. 7

2Compliance.......................................................................................................................... 9

3Specifications..................................................................................................................... 11

3.1 Temperature...................................................................................................................... 11

3.1.1 Terminal Temperature ................................................................................................... 11

3.1.2 Battery Temperature...................................................................................................... 11

3.2 Electrical........................................................................................................................... 11

3.2.1 External Voltage Input................................................................................................... 11

3.2.2 Power Consumption....................................................................................................... 12

3.2.2.1 Power Consumption Scenario .............................................................................................13

3.2.3 Power Off Controls........................................................................................................ 13

3.2.4 Power Input Options...................................................................................................... 14

3.2.5 Load Dump Circuitry..................................................................................................... 15

IDP 800 Terminal Series - Hardware Guide

T209, Version 01 iv © SkyWave Proprietary

3.2.6 Fuse................................................................................................................................ 15

3.2.7 In-rush Current............................................................................................................... 15

3.2.8 Reverse Polarity............................................................................................................. 16

3.2.9 Power Connector ........................................................................................................... 16

3.2.9.1 Connector Pin-out ...............................................................................................................16

3.2.10Input/Output................................................................................................................... 16

3.2.10.1 Input/output Specifications..................................................................................................18

3.3 RF Connector ................................................................................................................... 19

3.3.1 Antenna Cut Detection................................................................................................... 19

3.4 Pass-Through Mode ......................................................................................................... 19

3.5 Serial Interfaces................................................................................................................ 20

3.5.1 RS-232........................................................................................................................... 20

3.6 RF Specifications ............................................................................................................. 21

3.6.1 Frequency ...................................................................................................................... 21

3.6.2 IDP-800 Terminal with Integrated Antenna.................................................................. 21

3.6.3 Remote Standard Antenna............................................................................................. 21

3.6.4 Remote Low Elevation Antenna.................................................................................... 21

3.7 GPS................................................................................................................................... 22

3.8 Internal Battery................................................................................................................. 23

3.8.1 Battery Type .................................................................................................................. 23

3.8.2 Battery Type Identification............................................................................................ 24

3.8.3 Battery Lid Matching..................................................................................................... 24

3.8.4 Charger .......................................................................................................................... 25

3.8.4.1 Charger Stages Initiation.....................................................................................................26

3.8.4.2 Temperature Monitoring .....................................................................................................27

3.8.5 Charging Stages............................................................................................................. 27

3.9 Accelerometer .................................................................................................................. 28

3.10 Non-Volatile Storage........................................................................................................ 30

3.11 Environmental.................................................................................................................. 30

3.12 Mechanical....................................................................................................................... 31

3.12.1Terminal......................................................................................................................... 32

3.12.2Remote Antenna ............................................................................................................ 33

3.13 LED.................................................................................................................................. 35

4Installation......................................................................................................................... 37

4.1 Getting Started.................................................................................................................. 37

4.2 Prepare for the Installation ............................................................................................... 37

4.2.1 Shipping Box Contents.................................................................................................. 37

4.2.2 Mobile Identification ..................................................................................................... 38

4.2.3 Activate the Terminal.................................................................................................... 38

4.2.4 Required Materials......................................................................................................... 40

4.2.5 Required Tools............................................................................................................... 40

4.3 Determine a Suitable Mounting Location ........................................................................ 40

4.3.1 Remote Antenna Mounting Guidelines (Optional)........................................................ 41

4.4 Identify the Fuse Panel Location (optional)..................................................................... 42

4.5 Prepare the Batteries......................................................................................................... 42

4.5.1 Install the Batteries ........................................................................................................ 43

4.5.2 Recharge the Batteries................................................................................................... 45

4.5.2.1 When to Power Off the Terminal........................................................................................47

4.5.2.2 How to Power On the Terminal ..........................................................................................47

4.6 Mount the Terminal.......................................................................................................... 47

4.6.1 Drill Mounting Holes..................................................................................................... 48

IDP 800 Terminal Series - Hardware Guide

4.6.2 Custom Bracket Guidelines........................................................................................... 48

4.7 Mount the Remote Antenna (optional)............................................................................. 49

4.7.1 Screw Mount.................................................................................................................. 49

4.7.2 Adhesive Mount............................................................................................................. 50

4.7.2.1 Silicone Side Connector Mount ..........................................................................................51

4.7.2.2 Silicone Bottom Connector Mount......................................................................................52

4.8 Route the Main Cable (optional)...................................................................................... 55

4.8.1 Apply Dielectric Grease................................................................................................. 57

4.8.2 Protect the Cables and Cable Connectors...................................................................... 58

4.9 Apply Power..................................................................................................................... 58

4.9.1 Power on the Battery Terminal...................................................................................... 58

4.9.2 Connect to External Power (optional) ........................................................................... 58

4.10 Register the Terminal....................................................................................................... 59

4.11 Cleaning Instructions........................................................................................................ 60

5Troubleshooting the Terminal......................................................................................... 61

5.1 Terminal Does Not Register or Report............................................................................. 61

5.2 Shipping Terminals Back to SkyWave............................................................................. 61

APPENDIX A Order Part Numbers....................................................................................... 63

APPENDIX B Activation Information................................................................................... 64

APPENDIX C Replacing Lithium Batteries.......................................................................... 65

APPENDIX D Reinstalling or Replacing a Terminal ........................................................... 67

APPENDIX E Replacing a Battery Gasket............................................................................ 68

APPENDIX F VHB Rail Bracket Installation....................................................................... 70

Installation Guidelines................................................................................................................ 70

Attach the Bracket and Prepare the Surface ............................................................................... 70

Select a Mount Option................................................................................................................ 73

APPENDIX G IDP 800 Series Blunt Cut Cable .................................................................... 77

APPENDIX H Cable Assembly Instructions......................................................................... 79

Required Tools and Materials..................................................................................................... 79

Cable Assembly Steps ................................................................................................................ 79

APPENDIX I IDP 800 Series to IDP 600 Series Adaptor Cable......................................... 84

Revision History .......................................................................................................................... 87

Acronyms/Glossary..................................................................................................................... 88

Index… ......................................................................................................................................... 89

IDP 800 Terminal Series - Hardware Guide

T209, Version 01 vi © SkyWave Proprietary

List of Figures

Figure 1 IDP-800 with Battery Compartment............................................................................ 1

Figure 2 SkyWave's IsatData Pro Network ............................................................................... 2

Figure 3 Remote Standard Antenna Side Connector ................................................................. 3

Figure 4 Remote Standard Antenna Bottom Connector ............................................................ 3

Figure 5 Remote Low Elevation Antenna2Side Connector....................................................... 3

Figure 6 Pass-Through Mode..................................................................................................... 5

Figure 7 Magnet Fob on the Magnet Sensor............................................................................ 14

Figure 8 Mating Terminal Connector Pin Assignment............................................................ 16

Figure 9 Pass-Through Mode Signals...................................................................................... 19

Figure 10 Rechargeable (NiMH) Battery Label ........................................................................ 24

Figure 11 Non-Rechargeable (Li/FeS2) Battery Label............................................................... 24

Figure 12 Non-Rechargeable Terminal...................................................................................... 24

Figure 13 Rechargeable Terminal.............................................................................................. 25

Figure 14 Charging Flowchart................................................................................................... 26

Figure 15 Accelerometer Axis................................................................................................... 29

Figure 16 IDP-800 Top View Enclosure Dimensions ............................................................... 32

Figure 17 IDP-800 Side View Enclosure Dimensions............................................................... 32

Figure 18 IDP-800 Connector View Enclosure Dimensions..................................................... 32

Figure 19 Remote Standard and Low Elevation Antenna - Bottom View (mm)....................... 33

Figure 20 Remote Standard Antenna Height Dimensions......................................................... 33

Figure 21 Remote Low Elevation Antenna Height Dimensions (mm)...................................... 34

Figure 22 Mobile ID Location................................................................................................... 38

Figure 23 Remote Antenna Serial Number Label Location (standard antenna shown)............. 38

Figure 24 Manage Mobile Devices............................................................................................ 39

Figure 25 Sample Activation Report ......................................................................................... 39

Figure 26 Remote Antenna Cable Bend Radius ........................................................................ 42

Figure 27 Battery Cover Screws................................................................................................ 43

Figure 28 Battery Orientation (non-rechargeable shown) ......................................................... 44

Figure 29 Gasket and Gasket Wall ............................................................................................ 44

Figure 30 Battery Cover............................................................................................................. 45

Figure 31 Apply Pressure around the Battery Cover................................................................. 45

Figure 32 LED, Target, and Connector Cap.............................................................................. 46

Figure 33 Locking Collar and Key Slot..................................................................................... 46

Figure 34 Magnet Fob................................................................................................................ 47

Figure 35 Air Vent Feature........................................................................................................ 49

Figure 36 Air Vent Feature........................................................................................................ 50

Figure 37 Apply Silicone to Remote Antenna........................................................................... 51

Figure 38 Weight on the Antenna.............................................................................................. 52

Figure 39 Drill Mounting Hole.................................................................................................. 53

Figure 40 Attach Cable to Terminal .......................................................................................... 53

Figure 41 Apply Silicone to Hole in Asset................................................................................ 54

Figure 42 Apply Silicone to Terminal ....................................................................................... 55

Figure 43 Weight on the Antenna.............................................................................................. 55

IDP 800 Terminal Series - Hardware Guide

Figure 44 Sample Cable Placement in a Vehicle Cab ............................................................... 56

Figure 45 Apply Silicone Lubricant to Connector..................................................................... 57

Figure 46 Cable Connector and Locking Collar........................................................................ 57

Figure 47 Cable Management.................................................................................................... 58

Figure 48 Battery Cover - Sides................................................................................................. 65

Figure 49 Battery Cover - Areas to Avoid................................................................................. 66

Figure 50 Gasket Hook and Loop Features ............................................................................... 68

Figure 51 Fit Loops over the Hooks .......................................................................................... 69

Figure 52 VHB Rail Bracket and Lanyard................................................................................. 71

Figure 53 Lanyard Attached to Terminal................................................................................... 71

Figure 54 Assembled Terminal with VHB Rail Bracket and Lanyard...................................... 72

Figure 55 Installation Location for VHB Rail Bracket and Lanyard......................................... 73

Figure 56 Rivet Hole Locations................................................................................................. 76

Figure 57 IDP 800 Series Blunt Cut Cable................................................................................ 77

Figure 58 Face View of IDP 800 Series Blunt Cut Cable Connector........................................ 78

Figure 59 Raw Cable Details..................................................................................................... 78

Figure 60 Basic Connector Parts for Soldering Configuration.................................................. 79

Figure 61 Recommended Stripping Length............................................................................... 80

Figure 62 Cable with Sealing Nut and a Back Shell.................................................................. 80

Figure 63 O-ring ........................................................................................................................ 80

Figure 64 Red Gasket................................................................................................................. 81

Figure 65 Wires and Solder Cups.............................................................................................. 81

Figure 66 O-Ring over Connector Body.................................................................................... 81

Figure 67 Silicone in the Connector .......................................................................................... 82

Figure 68 Silicone in the Grommet............................................................................................ 82

Figure 69 Cable Exit Area ......................................................................................................... 82

Figure 70 Assembled Sealing Nut ............................................................................................. 83

Figure 71 IDP 800 Series to IDP 600 Series Adaptor Cable ..................................................... 84

Figure 72 IDP 800 Series Mating Connector End Pin-Out........................................................ 85

Figure 73 IDP 600 Series Connector End Pin-Out .................................................................... 85

IDP 800 Terminal Series - Hardware Guide

T209, Version 01 viii © SkyWave Proprietary

List of Tables

Table 1 Application Controller Operating Modes.................................................................... 5

Table 2 Satellite Modem Operating Modes.............................................................................. 6

Table 3 Application Peripherals ............................................................................................... 6

Table 4 Charge Operating Modes............................................................................................. 7

Table 5 Operational Power Consumption Values .................................................................. 12

Table 6 Power Off Values...................................................................................................... 12

Table 7 Power Consumption Scenario ................................................................................... 13

Table 8 Power Input Options.................................................................................................. 15

Table 9 In-rush Current Specifications @ 12 V..................................................................... 16

Table 10 Reverse Polarity......................................................................................................... 16

Table 11 Terminal Connector................................................................................................... 16

Table 12 Terminal Electrical Pin Assignment.......................................................................... 16

Table 13 RF Connector............................................................................................................. 19

Table 14 Pass-Through Mode Power ....................................................................................... 19

Table 15 Pass-Through Mode Timing Specifications.............................................................. 20

Table 16 Pass-Through Mode Power Consumption................................................................. 20

Table 17 GPS Specifications.................................................................................................... 22

Table 18 Approved SkyWave Batteries ................................................................................... 23

Table 19 Charger Initiation Parameters.................................................................................... 27

Table 20 Battery Temperature Specifications .......................................................................... 27

Table 21 Charging Stage Specifications................................................................................... 28

Table 22 Accelerometer Specification...................................................................................... 29

Table 23 LED Flash Rates........................................................................................................ 35

Table 24 Order Part Numbers................................................................................................... 63

Table 25 IDP 800 Series Mating Blunt-Cut Cable Color Code................................................ 78

Table 26 Cable Connector Pin-Out .......................................................................................... 85

IDP 800 Terminal Series - Hardware Guide

Preface

Purpose

This document is as an overview of the installation procedures and hardware

characteristics and specifications for the IDP 800 series of terminals.

Audience

This document is for technical readers. It provides information to ensure successful

installation and operation of IDP 800 series terminals.

Errata Sheet

Refer to the SkyWave Customer Support website for a possible Errata Sheet available

after the release of this document. Always check the site for the most current

documentation releases.

Notation

Hardware components and hardware labels in this document may not be exactly as shown

and are subject to change without notice.

CAUTION This safety symbol warns users of possible hazards to personnel,

to equipment, or to both. It includes hazards that will or can

cause severe personal injury, death, or substantial property

damage if the hazard is not avoided; and hazards that will or can

cause minor personal injury or property damage if the hazard is

not avoided.

Note: A note indicates information with no potential hazard, but the user should

make special note. A note is also used to indicate points of interest or to provide

supplementary information about a feature or task.

Numbered lists indicate a series of steps required to complete a task or function.

Bulleted lists highlight information where order or sequence is not crucial.

Reference

The content of the following documents may be useful in conjunction with this guide.

These documents are available from the IDP Developer Toolkit or support.skywave.com.

[T202] IDP 600 and IDP 800 Terminal Series API Reference Guide

[T204] IDP Terminal User Guide

Battery Safety Warnings

CAUTION Replace depleted batteries only with the batteries specified in

Section 3.8.1. Do not use any other battery chemistry.

IDP 800 Terminal Series - Hardware Guide

CAUTION Under no circumstance should you recharge Energizer®Ultimate

Lithium batteries. Severe personal injury, death, or substantial

property damage is possible.

CAUTION Always follow local disposal guidelines when disposing of

lithium batteries. Refer to the manufacturers' website (product

safety datasheet) for information on proper disposal of lithium

batteries.

CAUTION Do not short circuit or expose batteries to temperatures above the

maximum rated temperature as specified by the manufacturer.

Do not puncture or crush.

Product Safety Datasheets

Refer to the manufacturers' website for specific battery details and safety precautions,

including handling and shipping.

Energizer Non-rechargeable Lithium Iron Disulfide (Li/FeS2):

http://data.energizer.com/Static.aspx?Name=AppManuals

http://data.energizer.com/Static.aspx?Name=ProductSafety

Tenergy Rechargeable Nickel Metal Hydride (NiMH):

http://www.onlybatterypacks.com/up/pdf/msdsdatasheets/TENERGY%20MSDS-

%20NIMH.pdf

http://www.tenergy.com/10321_datasheet.pdf

Safety Disclaimer

SkyWave makes no warranties, representations or guarantees that the products and

network services are suitable for any use in any hazardous environments requiring fail

safe performance (including without limitation marine safety and distress systems,

operation of nuclear facilities, aircraft navigation or communications systems, weapons

systems, air traffic control and life support services) or any other application in which the

failure of the products or network services could result in death or personal injury.

Solution Providers assume all liability associated with selling any products and network

services for any such applications, and Solution Provider will defend, indemnify, and

hold SkyWave harmless against any claims against SkyWave for loss, damage, liability,

or expense (including lawyers’ fees) arising out of or related to the sale by Solution

Providers or any Solution Provider Reseller, or the user by any end user, of any product

or network service.

Please read all cautions and warnings throughout this document.

Safety Precautions

The mobile device must comply with all safety precautions relating to the operation,

usage, service and repair of the terminal. SkyWave assumes no liability for the

customer’s failure to comply with any of these precautions.

Caution warnings appear throughout this document.

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