Smithco 35HP SweepStar 60 Manuale utente
December 2019
35HP SweepStar 60
Model 76-750-A
Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 productsupport@smithco.com
Operator’s
Introduction Operation Diagrams Reference
CONTENTSI
Introduction ................................................................. 1
Symbols ...................................................................... 2
Safety .......................................................................... 3
Safety Decals .............................................................. 4
General Safe Practices ............................................... 5
Specications ............................................................. 6
Operation .................................................................... 7-11
Set Up ......................................................................... 7
Controls & Instruments................................................ 8
Operation ............................................................... 9-10
Battery........................................................................11
Diagrams................................................................... 12-13
Wiring Diagram ......................................................... 12
Hydraulic Diagram..................................................... 13
Reference.................................................................. 14-16
Declaration of Conformity...................................... 14-15
Quick Reference ....................................................... 16
1
Introduction
INTRODUCTION
Thank you for purchasing a Smithco product.
Read this manual and all other manuals pertaining to the Sweeper carefully as they contain safety, operating,
assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage.
Keep manuals in a safe place after operator and maintenance personnel have read them. Right and left sides
are from the operator’s seat, facing forward.
All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering
parts. Refer to engine manual for placement of engine serial number.
For product and accessory information, help nding a dealer, or to register your procuct please contact us at
www.Smithco.com.
Information needed when ordering replacement parts:
1. Model Number of machine
2. Serial Number of machine
3. Name and Part Number of part
4. Quantity of parts
For easy access record your Serial and Model numbers here.
WARNING:
Engine exhaust and some of its constituents are
known to the State of California to cause cancer,
birth defects, and other reproductive harm.
For more information visit
www.P65Warning.ca.gov
WARNING
Failure to follow cautious operating prac-
tices can result in serious injury to the
operator or other persons. The owner must
understand these instructions, and must
allow only trained persons who understand
these instructions to operate this vehicle.
2
Introduction
20° MAX
Read Operator’s
Manual
Engine Stop Engine Start Engine Run Engine Oil
Water
Temperature RPM Gasoline Diesel Glow Plug
Hour Meter Hand Throttle Choke Hydraulic
Oil Level
Ground Speed
Park Brake Park Brake
Release
Lift Arm
Slow
Moving Parts Pinch Point Hydraulic Fluid
Penetration
Warning
Danger
Caution
Fast
Rollover
Danger
Hot Surface
Headlamp Seat Belt
No Riders
Blower
SYMBOLS
3
Introduction
SAFETY
Read and understand this manual and all safety signs before operating and maintaining. Review the safety
instructions and precautions annually.
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL
YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THE SAFETY OF
OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
Safety Alert Symbol
This symbol with a warning statement means:
WARNING! BE ALERT!
YOUR SAFETY IS INVOLVED!
Carefully reard the message that follows
SAFETY SIGNAL WORDS
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The
appropriate signal word for each has been selected using the following guidelines:
DANGER: Red. Indicates an imminently hazardous situa-
tion that, if not avoided, will result in death or serious injury.
This signal word is to be limited to the most extreme situa-
tions typically for machine components which, for functional
purposes, cannot be guarded.
WARNING: Orange. Indicates a potentially hazardous
situation that, if not avoided, could result in death or serious
injury, and includes hazards that are exposed when guards
are removed. It may also be used to alert against unsafe
practices.
CAUTION: Yellow. Indicates a potentially hazardous situ-
ation that, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices.
IMPORTANT: Blue. Indicates procedures which should be
followed to avoid damage to the machine.
4
Introduction
SAFETY DECAL LOCATION
If Safety Decals have been damaged, removed, become illegible or parts re-
placed without decals, new decals must be applied. New decals are available
from your authorized distributor.
This is a list of decals located on the Sweep Star Quad Part number, description and location will help in reor-
dering a decals.
A 25-279 Decal, Safety Warning Belt Guard
B 25-286 Decal, Pinch Point Front & Back Belt Guard/R&L Hopper Bottom
C 25-298 Decal, Warning Hot Fan Mount
D 25-307 Decal, Refuel w/ Gasoline Manifold Mount (above gas tank)
E 25-320 Decal, Warning Load Limit Left Front Hopper
F 25-355 Decal, Tire Pressure 18 PSI Front Tires
G 25-355 Decal, Tire Pressure 18 PSI Rear Tires
H 25-358 Decal, Smithco 12" Front Dash Console
I 25-359 Decal, Smithco 17" Rear Hopper
J 25-362 Decal, Fire Danger Oil Tank Cover
L 25-373 Decal, 7" Smithco Star Front Oil Tank
M 75-651 Decal, Hopper Lift Safety Hopper Lift Safety Bar
N 76-304 Decal, Crush/Pinch R&L Front Hopper
O 76-307 Decal, Tower Warning R&L Hopper Tower
P 76-417 Decal, Sweep Star 60 R&L Hopper Side
Q 76-536 Decal, Control Panel Dash Panel
5
Introduction
SAFE PRACTICES
1. It is your responsibility to read this manual and all publications associated with this machine (engine, accessories
and attachments).
2. Never allow anyone to operate or service the machine or its attachments without proper training and instructions.
Never allow minors to operate any equipment.
3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate
the equipment. Working with unfamiliar equipment can lead to accidents.
4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears, hands and
feet. Operate the machine only in daylight or in good articial light.
5. Inspect the area where the equipment will be used. Beware of overhead obstructions and underground obstacles.
Stay alert for hidden hazards.
6. Never operate equipment that is not in perfect working order or without decals, guards, shields, or other protective
devices in place.
7. Never disconnect or bypass any switch.
8. Carbon monoxide in the exhaust fumes can be fatal when inhaled, never operate a machine without proper ventila-
tion.
9. Fuel is highly ammable, handle with care. When lling tank stop 1 inch(2.54 cm) from top. Leave room for expan-
sion. DO NOT OVERFILL.
10. Keep engine clean. Allow the engine to cool before storing and always remove the ignition key.
11. Never use your hands to search for oil leaks. Hydraulic uid under pressure can penetrate the skin and cause seri-
ous injury.
12. This machine demands your attention. To prevent loss of control or tipping of the vehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not stop or start suddenly on any slope.
C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.
D. Stay alert for holes in the terrain and other hidden hazards.
E. Run up and down slopes, never across the face.
13. Before leaving operator’s position for any reason:
A Disengage all drives.
B. Lower all attachments to the ground.
C. Shut engine o and remove the ignition key.
14. Keep hands, feet and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or
service the machine.
15. The rubber ngers, sweeper and vacuum pick up and propel debris and small objects in its path during operation.
Keep the area of operation clear of all bystanders.
16. Never carry passengers.
17. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase.
18. Use parts and materials supplied by SMITHCO only. Do not modify any function or part.
19. Do not remove the radiator cap when the engine is hot. When cooled, loosen cap slightly to the stop to relieve any
pressure before removing the cap completely.
20. Avoid sharp turns. Watch the tires of the tractor while turning to make sure they do not contact the tongue of the
Turf Vac.
21. Shut down power source before attempting to unclog any part of the machine.
22. If reel deck begins to vibrate abnormally, immediately shut o power and determine the cause.
23. Do not tow on public roads.
These machines are intended for professional maintenance on golf courses, sports turf, and any other
area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is
expressed or implied.
6
Introduction
SPECIFICATIONS FOR SWEEP STAR 60
WEIGHTS AND DIMENSIONS
Length 134" (340 cm)
Width 74.5" (179 cm)
Height with Hopper Down 82" (208 cm)
Height with Hopper Up 124" (315 cm)
Wheel Base 72" (183 cm)
Weight 2550 lbs (1157 kg)
ROLL OVER PROTECTION BAR WITH SEAT BELTS
Smithco Engineered Operator Structure with Seat Belts
SOUND LEVEL GAS ENGINE
At ear level 86 dB
At 3 ft (0.914 m) 88 dB
At 30 ft (9.14 m) 76 dB
ENGINE GAS
Make Briggs & Stratton
Model# 61347
Type / Spec# 0271-J1
Horsepower 35 Hp (26 kw)
Fuel Unleaded 87 Octane
Gasoline Minimum
Cooling System Air Cooled
Lubrication System Full Pressure
Alternator 24 Amp
Tire & Wheels Front: Two 20 x 10.00 x 10 Turf-trac (5 psi; .34 bar)
Rear: Two 24 x 13.00 x 12 Super Soft (18 psi; 1.3 bar)
Castor: 9 x 3.5 - 4 (20 psi; 1.4 bar)
SPEED
Forward Speed 0 to 12 m.p.h. (0-19 kph)
Reverse Speed 0 to 4 m.p.h. (0-6 kph)
BATTERY Automotive type 24F -12 volt
BCI Group Size 24F
Cold Cranking Amps 4600minimum
Ground Terminal Polarity Negative (-)
Maximum Length 10.25" (26 cm)
Maximum Width 6.88" (17 cm)
Maximum Height 10.00" (25 cm)
FLUID CAPACITY
Crankcase Oil See Engine Manual
Fuel 8 gallon (30,2 liters)
Hydraulic Fluid 25 gallon (94,6 liters)
Grade of Hydraulic Fluid SAE 10W-40 API Service SJ or higher Motor Oil
7
Operation
SETUP
The Sweep Star arrives from Smithco setup and ready for service.
1. Set park brake.
2. Check the tire pressure. Sweep Star 60: The front tirs are 5 psi (.34 bar), castor wheels are 20 psi (1.4
bar) and the rear tires are 18 psi (1.3 bar).
3. Check the installation of the battery, which is located
below the seat. This is a negative grounding system.
Connecting battery cables to the
wrong post could result in per-
sonal injury and/or damage to
the electrical system. Make sure
battery and cables do not interfere or rub on
any moving part. Connect the red positive(+)
cable (A) to the battery rst. When disconnecting
remove the black negative(-) cable (B) rst.
4. Check the engine oil and add as necessary. The dip
stick is located uleft engine side. Oil ll is located on
top of valve cover, use SAE 10W-40 API Service SJ or
higher motor oil. DO NOT OVERFILL.
5. Fill fuel tank, located on left side, with Unleaded 87 Octane gasoline (minimum). When lling the fuel
tank stop when the fuel reaches 1 inch (2.54cm) from the top. This space is necessary for fuel expan-
sion. DO NOT OVERFILL.
Fuel is ammable. Caution must be used when storing or handling it. Do not
ll fuel tank while engine is running or in an enclosed area. Fumes are explo-
sive and dangerous to inhale. DO NOT SMOKE while lling the fuel tank. DO
NOT OVERFILL.
6. Check hydraulic uid level in tank. Loactes on right side. Remove cap and add SAE 10W-40 API Ser-
vice SJ or higher motor oil if necessary. Fluid level should be about 2"-21/2" (5 - 6.4 cm) from the top of
the tank when cold.
7. Machine should be greased before starting. See Maintenance part of manual.
8. Read operating instructions before starting.
8
Operation
CONTROLS & INSTRUMENTS
A. Hand Throttle - The hand throttle is used to regulate engine speed.
B. Oil Light - The oil light should come on when the ignition is on without the engine running and go out
when the engine is running. The oil light will light when the oil pressure is low. If oil light should come
on, shut engine o immediately and nd the cause.
C. Ignition Switch - The ignition switch has three positions: O - Run - Start.
D. Reel Engage - Controls the reel electrically. NOTE: Electric clutch must be disengaged before starting.
E. Lights - Toggle lights on and o.
F. Reel Lift Lever - The reel lift lever is used raise and lower the reel. Pull back to raise the reel. Push
forward to lower the reel.
G. Hopper Lift Lever - The hopper lift lever is used to raise and lower the hopper. Pull back to raise the
hopper. Push forward to lower the hopper.
H. Tailgate Lever - The tailgate lever is used to open and close the tailgate. Pull back to open the tailgate.
Push forward to close the tailgate. Tailgate tends to creep open while sweeping. Frequently close the
tailgate to ensure no creeping.
I. Hour Meter - The hour meter indicates hours of machine operation. It operates only when the ignition
switch is on.
J. Choke - The choke is used in starting the engine. Pull choke out to close choke plate when starting a
cold engine. Push in when engine starts. A warm engine
may not require "choking" to start.
K. Park Brake - The park brake is only a parking brake. Pull
back to release, push forward to apply.
L. Inclinometer - Indicates machine tilt on side hill. DO NOT
EXCEED 10°.
Indice
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