Smithco Sweep Star V62 Manuale utente
Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 productsupport@smithco.com
Operator’s
Sweep Star V62
Model 78-200-B
November 2007
Introduction Service Diagrams
CONTENTS
Introduction..........................................1-10
Introduction..........................................................................1-10
Introduction..............................................................................1
Symbols................................................................................2-3
Safe Practices......................................................................... 4
Specifications .......................................................................... 5
Setup ....................................................................................6-9
Controls & Instruments..........................................................10
Service................................................................................11-13
Operation..........................................................................11-12
Overloading Debris Hopper and Vacuum Housing Wear .....12
Battery ...................................................................................13
Diagrams ........................................................................... 14-17
Wiring Drawing ................................................................ 14-15
Hydraulic Drawing............................................................ 16-17
Other ........................................................................................18
Declaration of Incorporation.......................................................
Warranty .....................................................................................
1
Introduction
Informationneededwhenorderingreplacementparts:
1. ModelNumber ofmachine
2. SerialNumber ofmachine
3. Nameand Part Numberofpart
4. Quantityof parts
INTRODUCTION
Thankyou for purchasing a product.
Read this manual and all other manuals pertaining to the Sweep Star V62 carefully as they have safety, operat-
ing, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment dam-
age.
Keepmanuals in a safe placeafteroperator and maintenance personnelhaveread them. Right and leftsidesare
fromthe operator’s seat,facing forward.
All machineshave a SerialNumberand Model Number.Both numbersareneeded when ordering
parts. The serial number plate on the Sweep Star V62 is located on the left front frame. Refer to engine manual
forplacement ofengineserial number.
For easy access record your Serial and Model numbers here.
lb/kg Empty lb/kg Full
2
Introduction
SYMBOLS
ParkBrake ParkBrake
Release HydraulicOil
Level
Choke- OpenChoke- ClosedHandThrottle
HourMeter HourMeter Fuse
GlowPlugGlowPlug - OffGlow Plug - On
RPM Gasoline Diesel
Water
Temperature
Temperature
Light
EngineOil
Engine - Stop Engine - Start Engine- Run
No Electrical
Power
ElectricalPower
ReadOperator’s
Manual
3
Introduction
SYMBOLS
NoSmoking Moving Parts Manual
Operation
Pinch Point Step HotSurface
HydraulicFluid
Penetration LiftArm Tractor
Engage Disengage PTO
GroundSpeed Fast Slow
HHigh LLow FForward
RReverse NNeutral Warning
Danger
Caution
Up/RaiseDown/LowerUp/DownArrow
4
Introduction
SAFEPRACTICES
1. It is your responsibility to read this manual and all publications associated with this machine (engine, accesso-
ries and attachments).
2. Never allow anyone to operate or service the machine or its attachments without proper training and instructions.
Never allow minors to operate any equipment.
3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate
the equipment. Working with unfamiliar equipment can lead to accidents.
4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears, hands
and feet. Operate the machine only in daylight or in good artificial light.
5. Inspect the area where the equipment will be used. Beware of overhead obstructions and underground ob-
stacles. Stay alert for hidden hazards.
6. Never operate equipment that is not in perfect working order or without decals, guards, shields, or other protec-
tive devices in place.
7. Never disconnect or bypass any switch.
8. Carbon monoxide in the exhaust fumes can be fatal when inhaled, never operate a machine without proper
ventilation.
9. Fuel is highly flammable, handle with care.
10. Keep engine clean. Allow the engine to cool before storing and always remove the ignition key.
11. Never use your hands to search for oil leaks. Hydraulic fluid under pressure can penetrate the skin and cause
serious injury.
12. This machine demands your attention. To prevent loss of control or tipping of the vehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not stop or start suddenly on any slope.
C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.
D. Stay alert for holes in the terrain and other hidden hazards.
E. Run up and down slopes, never across the face.
13. Before leaving operator’s position for any reason:
A Disengage all drives.
B. Lower all attachments to the ground.
C. Shut engine off and remove the ignition key.
14. Keep hands, feet and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or
service the machine.
15. The rubber fingers, sweeper and vacuum pick up and propel debris and small objects in its path during opera-
tion. Keep the area of operation clear of all bystanders.
16. Never carry passengers.
17. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase.
18. Use parts and materials supplied by SMITHCO only. Do not modify any function or part.
19. Do not remove the radiator cap when the engine is hot. When cooled, loosen cap slightly to the stop to relieve
any pressure before removing the cap completely.
20. Avoid sharp turns. Watch the tires of the tractor while turning to make sure they do not contact the tongue of the
Sweep Star V62.
21. Shut down power source before attempting to unclog any part of the machine.
22. If reel deck begins to vibrate abnormally, immediately shut off power and determine the cause.
These machines are intended for professional maintenance on golf courses, sports turf, and any other
area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is
expressed or implied.
5
Introduction
SPECIFICATIONS
FORSWEEPSTARV62
WEIGHTSANDDIMENSIONS
Length 151"(384 cm)
Width 68"(172cm)
Height 87"(221cm)
Weight 1500 lb (680 kg)
SOUNDLEVEL
Atear level 98 dBA
At 30 ft (9.14m) 92.5 dBA
ENGINE
Make Briggs&Stratton
Model# 543477
Type/Spec 0114E1
Horsepower 31 Hp (23 kW)
Fuel Unleaded87Octane
GasolineMinimum
CoolingSystem Air Cooled
LubricationSystem Full Pressure
Alternator 15Amp
TIRES&WHEELS Two 24 x 13.00 x 12 NHS (18 psi (1.3 bar))
Castor: 9 x 3.5 x 4 (20 psi (1.4 bar))
BATTERY(optional) Automotive type45-12 volt
BCIGroup Size 45
ColdCrankingAmps 480minimum
GroundTerminalPolarity Negative(-)
MaximumLength 9" (23 cm)
Maximum Width 5.38" (14 cm)
MaximumHeight 9" (23 cm)
FLUIDCAPACITY
CrankcaseOil See EngineManual
Fuel 5 gallon(19liters)
HydraulicFluid 3.2 gallon (12.2 liters)
Cooling 2.8 quarts (2.7 liters)
Grade of Hydraulic Fluid SAE 10W-40API Service SJ or higher Motor Oil
OPTIONALEQUIPMENT
78-201 ReplacementBrush Reel 78-207 Hydraulic Lift System
78-202 ReplacementFingerReel 78-208 Filter System
78-203 HardSurfaceSweeper 78-209 Ball Hitch
78-204 5th Wheel Hitch 78-210 NylonBrush Head
78-205 RemoteVacuum Hose 78-211 RubberFingerHead
78-206 ClevisHitch 78-073 Battery
6
Introduction
SETUP
TheSweep StarV62 arrives from with some setuprequired.
1. Removethe top and sidesfrom the shipping cratethenremove the bandingfromthe Sweeper.
Banding is under tension.
2. You will have to install the hitch onto your Sweep Star V62.
3. You will need a 22HP (minimum) tow vehicle with a 2600# minimum load capacity.
a. Clevis Hitch - You will need a 3/4diameter by 4" pin with some type of lock.
b. Ball Hitch - You will need a 2" ball and a locking pin for the coupler.
c. 5th Wheel Hitch - You will need the 5th wheel hitch mechanism mounted on
yourtow vehicle.
d. After the sweeper is hooked to the tow vehicle, you must raise the jack then
turn it so that the foot of the jack is under the tongue of the sweeper.
4. Install castor wheels onto the brush/finger head assembly. You may put the
machine bushings and spacers (A) on in any combination to get desired height.
You should leave onemachinebushing on the very bottom andoneon the very top
next to the lockpin.
5. Check the tire pressure. Sweep Star V62: 18 psi (1.3 bar) Castor
Wheels: 20psi (1.4 bar).
6. Install the battery. Battery box is located behind the hydraulic oil
tank. This is a negative grounding system.
Connecting battery cables to the wrong post could result
in personal injury and/or damage to the electrical sys-
tem. Make sure battery and cables do not interfere or
rub on any moving part. Connect the red positive(+)
cable (A) to the battery first. When disconnecting remove
the black negative(-) cable (B) first.
7. Check the engine oil and add as necessary. The dip stick is located on the right side, to the back of the
engine. Oil fill is located on top of valve cover, use SAE 10W-40API Service SJ or higher motor oil. DO
NOTOVERFILL.
8. Check coolant level. Coolant tank is located on the left side of the engine.
9. Fill fuel tank, located on right side, with Unleaded 87 Octane gasoline (minimum).
Fuel is flammable. Caution must be used when storing or handling it. Do not fill fuel tank
while engine is running or in an enclosed area. Fumes are explosive and dangerous to
inhale. DO NOT SMOKE while filling the fuel tank. DO NOT OVERFILL.
10. Checkhydraulic fluid levelin tank. Remove cap and add SAE 10W-40API Service SJ or higher motor oil if
necessary. Fluid level should be about 2"-21/2" (5 - 6.4 cm) from the top of the tank when cold.
11. Machineshould be greasedbeforestarting. See Maintenancepartof manual.
12. Readoperatinginstructions beforestarting.
7
Introduction
SETUP
INSTALLHITCH-GENERAL
Use two people to install hitches.
1. Block both wheels so machine does not roll.
2. Use the jack (A) that is part of the sweeper to raise or
lowersweeper tocomfortableworking height.
3. Slide the hitch (B) over the tabs on the front of the
sweeper frame (C). Hitch must be on the outside. Use the
four 1/2- 13 x 11/4bolts (D) on the outside and four lock
nuts on the inside. Tighten all four bolts.
4. See next pages on how to install the remaining parts of
eachindividual hitch.
ADJUSTHITCHHEIGHT-CLEVISORBALLHITCH
Havethe sweeperona level surface.Use
the jack to raise or lower the front of the
sweeper, so the tongue is 9" off the
ground. Position the hitch insert (G) into
the tongue; It has two holes, the first hole
(F) is for making a longer tongue and the
secondhole (E) for a shorter tongue.
Note:The bolt in (E) is for reference only.
There is only one bolt needed in the hitch
insert.
Back the towing vehicle up to the sweeper and using either the ball coupler or the clevis, check the height to the
drawbaronthetow vehicle. The ball coupler or clevis can be adjusted by placing into different holes on the hitch
insert(G).The hitch insert can also be turnedovertoprovide more height options. The clevis can alsoberotated
180°for more heightoptions.
Do not tow on public roadways.
8
Introduction
SETUP-BALLCOUPLERANDCLEVISHITCH
1. Installtongue (B) to main frameasexplained on previous page.
2. Install adjustment slide (D) to tongue (B) using the four flange bolts 1/4- 20 x 3/4and four flange whiz lock
nuts 1/4- 20.
3. Loosen adjustment locks (E) on control panel adjustment (F) and put control panel adjustment (F) onto
the adjustment slide (D).
4. Tightenone adjustment lock (E).
5. Slidethe control panel mount (G) through the control panel adjustment (F) and tighten the other adjust-
ment lock (E).
6. The control panel (M) has all the hoses, wiring and throttle cable connected to it and to the sweeper. The
controlpanel is wrappedandfastened to the front ofthesweeper.
7. Removethe control panelfromthe sweeper, bring it forward withthehoses to the rear and the throttle on
the left hand side.
8. Fasten the control panel to the control panel mount (G) with the four truss head machine screws 1/4- 20 x
3/4(N) and four flange whiz lock nuts 1/4- 20.
9. Put the two handles (O) onto the valve and tighten the lock nuts with the handles pointing forward.
10. Place three hoses and the throttle cable on the left hand side of the adjustment slide (D).
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