Southwire MAXIS XD1 Manuale
OPERATING and MAINTENANCE
INSTRUCTIONS
MAXIS®XD1 EXTREME DUTY
CIRCUIT PULLER
(XD1)
READ AND UNDERSTAND ALL OF THE
INSTRUCTIONS AND SAFETY INFORMATION IN
THIS MANUAL BEFORE OPERATING OR
SERVICING THIS TOOL
10/18 ((XD1) )
2018
1
TABLE OF CONTENTS
Important Safety Information...................................................2-5
Description of Operation.............................................................5
Identification………………….……………………………...………6
Setup and Operation………………………………….…...……7-12
Troubleshooting and Maintenance...........................................13
Specifications..........................................……..........................14
Warranty..............................................................................15-16
2
SAFETY FIRST
These symbols are used to call attention to hazards or unsafe
practices related that could result in injury or property damage.
The three safety words defined below indicate the severity of the
hazard. The message after the signal word provides information
for preventing or avoiding the hazard.
DANGER - immediate hazards that if not avoided WILL
result in severe injury or death
WARNING - Hazards that if not avoided COULD result in
severe injury or death
CAUTION - Hazards or unsafe practices that, if not
avoided MAY result in severe injury or death
SAFETY ALERT SYMBOLS
Safety is essential in the use and maintenance of Southwire Con-
tractor Equipment. This instruction manual and any markings on
the tool provide information for avoiding hazards and unsafe
practices related to the use of this tool. Observe all the safety
information provided.
• Only qualified persons should operate the Maxis
®
XD1 Extreme
Duty Circuit Puller.
• Wear eye protection, hard hat, cut resistant gloves and safety
toe shoes when using this tool.
• Do not use tool when tired or under the influence of drugs,
alcohol, or medication.
• Keep body parts and loose clothing away from moving parts.
• Always follow operating procedures.
• Avoid accidental starting. Make sure switch is off before
plugging in motor.
FAILURE TO OBSERVE THESE WARNINGS CAN RESULT
IN SEVERE INJURY OR DEATH.
WARNING: Personal Safety Hazards
WARNING
• Read and understand all instructions and safety information in
this manual before operating or servicing this tool.
• Read the instruction manual supplied with your drill before
operating the Maxis®XD1 puller.
• Failure to observe these warnings could result in severe injury
or death.
3
IMPORTANT SAFETY INFORMATION
4
IMPORTANT SAFETY INFORMATION
DANGER :Electrical Shock Hazards
• Do not use this tool near live circuits. Shut off and lock out power
when working near existing circuits.
FAILURE TO OBSERVE THESE WARNINGS CAN RESULT
IN SEVERE INJURY OR DEATH.
FAILURE TO OBSERVE THESE WARNINGS COULD
RESULT IN SEVERE INJURY OR DEATH
WARNING
:Entanglement Hazard
• Do not operate this tool while wearing loose-fitting clothing.
Retain long hair.
• Keep hands away from the puller’s capstan. Rope at the capstan
can crush a hand.
• Stop hand drill when wrapping rope on capstan.
FAILURE TO OBSERVE THESE WARNINGS COULD
RESULT IN SEVERE INJURY OR DEATH
WARNING
:Tool Use Hazards
• Use this tool for manufacture’s intended purpose only. Use other
than that which is described in this manual can result in injury or
property damage.
• Inspect all aspects of the pull to ensure safety.
• Only qualified personnel should use pulling equipment.
• Do not use the cable puller as hoist or winch. The cable puller
cannot lower a load. The load may fall and cause serious injury
or death.
• Read and understand all the instructions and safety information in
this manual before operating or servicing this tool.
Description of Operation
The Maxis
®
XD1 Extreme Duty Circuit Puller is a high-speed cable
puller intended to pull branch and data circuits or small feeder wire
circuits through conduit. The Maxis
®
XD1 Extreme Duty Circuit
Puller was designed to fit on most manufacturer’s models of
18-volt cordless drills with ½” chuck adaptor. The Maxis
®
XD1
Extreme Duty Circuit Puller can be operated by one or two people.
5
6
IDENTIFICATIONIMPORTANT SAFETY INFORMATION
1. Removable Capstan
2. Adjustable Drill Cradle
3. Input Shaft Chuck Adaptor
4. Gear Box
5. Base Arm
6. Front Extension
7. Front Roller Payoff
8. Conduit Adaptor
9. 20 Degree Up Adjustment
10. Polyline/Mule Tape Pin
FAILURE TO OBSERVE THESE WARNINGS CAN RESULT
IN SEVERE INJURY OR DEATH
CAUTION
• Do not use if any parts are damaged as this can cause an unsafe
condition and lead to tool malfunction or failure.
• If tool is in disrepair, DO NOT USE. Have tool serviced at an
Authorized Southwire Repair Center.
FAILURE TO OBSERVE THESE WARNINGS CAN RESULT
IN SEVERE INJURY OR DEATH
CAUTION
1
2
3
4
10
9
5
6
7
8
7 8
SETUP AND OPERATION SETUP AND OPERATION
PULLING INSTRUCTIONS (SETUP)
1. When pulling with a polyline/mule tape or rope, two methods of
loading the Capstan (1) can be used.
Fig 1 Fig 2
MOUNTING DRILL TO PULLER
1. Loosen hand drill chuck to receive Input Shaft (3) of puller.
2. Align handle of hand drill with Adjustable Drill Cradle (2) and
install onto Input Shaft Chuck Adaptor (3) and tighten drill chuck (Fig
1 and 2).
CAUTION: Care should be taken when engaging the drill
motor to tighten onto the pullers Input Shaft Chuck Adapter
(3) as to not pinch fingers from torque of drill.
3. Tighten bolts on Adjustable Drill Slide (7) once it is in contact
with drill handle.
4. Secure drill handle to Adjustable Drill Cradle (2) with supplied
strap.
A. When pulling underground or from below, make a loop in the
end of the polyline/ mule tape and attach the eye around the
Polyline/Mule Tape Pin (10) on the Capstan (1) (Fig 3). This will
allow the polyline/mule tape to continuously accumulate onto
the Capstan (1) (Fig 4). Switch the 18-Volt drill into REVERSE
and payoff like most conventional wire pullers.
Fig 3 Fig 4
B. When pulling overhead or from above, pull forward pin on
Front Extension (6) and rotate 180 degrees and insert back into
Base Arm (5) and re-install pin (Fig 5 and 6). Make a loop in the
end of the polyline/mule tape and attach the eye around the
Polyline/Mule Tape Pin (10) from underside of the Capstan (1).
This will allow the polyline/mule tape to continuously accumu-
late onto the Capstan (1). Switch the 18-Volt drill into FOR-
WARD and payoff like most conventional wire pullers.
Fig 5 Fig 6
POLYLINE/MULE TAPE PULL SETUP
109
SETUP AND OPERATION SETUP AND OPERATION
C. When pulling from the side, make a loop in the end of the
polyline/ mule tape and attach the eye around the Polyline/Mule
Tape Pin (10) on the Capstan (1) (Fig 7). This will allow the
polyline/mule tape to continuously accumulate onto the
Capstan (1) (Fig 8). Switch the 18-Volt drill into REVERSE
and engage drill motor.
Fig 7 Fig 8
ROPE PULL SETUP
A. When pulling underground or from below, wrap rope over
the top of Capstan (1) in a clockwise direction multiple times
(Fig 9) and switch the 18-Volt drill into REVERSE and payoff like
most conventional wire pullers.
Fig 9
B. When pulling overhead or from above, pull forward pin on
Front Extension (6) and rotate 180 degrees and insert back into
Base Arm (5) and reinstall pin (Fig 5 and 6). Wrap rope under
the bottom of the Capstan (1) and wrap rope counter-clock-
wise. Ensure 18-Volt drill is in FORWARD and payoff like most
conventional wire pullers.
Fig 5 Fig 6
C. When pulling from the side, wrap rope around Capstan (1)
across the top of the Capstan (1) wrap the rope in a clockwise
direction multiple times and switch the 18-Volt drill into
REVERSE and payoff like most conventional wire pullers.
1211
SETUP AND OPERATION SETUP AND OPERATION
Fig 10 Fig 11
PULLING INSTRUCTIONS (OPERATION)
1. Place Front Roller Payoff (7) against edge of conduit or pull box
(Fig 10), the use of the removable Conduit Adaptor (8) (Fig 11) can
be used to lock in the puller around small size conduits, use of the
notch cut out on the Front Roller Payoff (7) bracket that will allow
user to lock in the Front Extension (6) against the edge of most
conduit or panel boxes. Start puller by pressing trigger on 18-Volt
drill. Drill motor will work in forward or reverse dependent on direc-
tion of wrap of rope on the Capstan (1). Start hand drill motor slowly
to take up any slack before pulling in high speed.
2. The Front Extension (6) can be lengthened by removing the front
pin and sliding out the extension. Reinstall pin to secure Front
Extension (6). This will lengthen the puller an additional 6” (Fig 12
and 13).
3. Use of HIGH-SPEED setting on hand drills can be used on pulls
where lower-tensions are anticipated. Longer higher-tension pulls
should use LOW- SPEED setting on hand drill to prevent the unwar-
ranted wear and tear on drill motor.
4. If rope slippage occurs on the Capstan (1), stop puller and add
additional wraps to the Capstan (1) to increase friction and decrease
slippage.
5. For long underground pulls, the addition of a cut and threaded
piece of ¾” rigid conduit can be threaded into the bottom of the
Gear Box (4) for added support (Fig 14).
6. Capstan (1) can be removed to help facilitate removal of
polyline/mule tape. With a firm grip on Capstan (1), pull away from
Gear Box (4). This feature can be used when Capstan (1) is full and
the removal and replacement of a second Capstan (1) can be start-
ed. With new Capstan (1) in hand align the index pin on Gear Box
Output shaft with notches on underside of Capstan (1) and press
Capstan (1) firmly towards Gear Box (4) until seated. Refer to
POLYLINE/MULE TAPE SETUP Section A for setup instructions.
Fig 12 Fig 13
Fig 14
1413
TROUBLESHOOTING SPECIFICATIONS
1. If Capstan (1) fails to turn, ensure ample battery supply to the
hand drill is available.
2. Check drill hand chuck for tightness before every use to ensure
there is no slippage on the Input Shaft Chuck Adaptor (3).
3. If drill is in motion and Capstan (1) does not pull rope, ensure
indexing pin on gear box output shaft is aligned with groove in
Capstan (1). Rotate and push Capstan (1) towards Gear Box (4) to
lock into place.
MAINTENANCE
1. Gear box (4) is filled with high temperature lubricating grease,
no maintenance of the gear box is required.
2. Input Shaft Chuck Adaptor (3) is equipped with a three sided
harden steel extension. If for any reason this shaft is worn down
or stripped, call your local distributer or Southwire Tools and
Equipment for a replacement.
3. Routinely inspect all aspects of XD1 puller to ensure puller is
in proper working order prior to usage. If parts are missing or
broken, Do Not Use, have puller serviced at an authorized
Southwire Repair Center.
• Model# XD1
• Stock # 65-09-09-01
• Length (Fully Extended)- 34.5”
• Length (Collapsed)- 28.5”
• Width-8”
• Height- 8.75”
• Weight – 8lbs.
• Pulling Speed Low- 27 fpm (No Load) Relative to
Drill Output
• Pulling Speed High- 106 fpm (No Load) Relative to
Drill Output
• Recommended Pulling Rope- 1/4” QWIKrope™
Warranty Claim Information/How Do You Get Service?
For all warranty, customer service, and product return authorizations and inquiries,
please contact Southwire’s Tools & Assembled Products at:
Southwire Tools & Assembled Products
840 Old Bremen Road
Carrollton, GA, 30117
Phone Number: 1.855.SW.Tools
Repair Your Product When it is Out of Warranty
Southwire is happy to provide information about where a purchaser can send a product for
repair at consumers’ own expense, please contact 1.855.SW.tools or visit
www.southwiretools.com/tools/home.do for more information about servicing for Southwire
Products.
WARRANTY ON
SOUTHWIRE CONTRACTOR EQUIPMENT
What Does This Warranty Cover?
Five-Year Limited Warranty on Contractor Equipment
Under Southwire’s Contractor Equipment 5-Year Limited Warranty, Southwire Company, LLC
warrants that all Southwire Contractor Equipment will be free from manufacturer defects for a
period of five (5) years from the date of the original end user’s purchase. However, electrical
components and consumable parts such as ropes, blades, dies, draw studs, grips, are
excluded from this 5-Year Limited Warranty and are subject to the One -Year warranty terms.
Under this 5-Year Limited Warranty, the following are also excluded and Southwire Compa-
ny, LLC will have no liability for any of the following: normal wear and tear resulting from
product use and damage arising out of misuse, abuse, modification, and improper product
maintenance. This warranty also does not cover Southwire Contractor Equipment products
that have been modified by any party other than Southwire Company, LLC or its authorized
third party designee. This 5-Year Limited Warranty is not transferrable to or enforceable by
any person other than the product’s original end user.
One-Year Limited Warranty on Electrical Components and Consumable
Parts (with 5-Year warranty)
Under Southwire’s 1-Year Limited Warranty, Southwire Company, LLC warrants that all
electrical components and consumable parts such as ropes, blades, dies, draw studs, grips
will be free from manufacturer defects for a period of one-year from the date of the original
end user’s purchase. Under this 1-Year Limited Warranty, Southwire Company, LLC will have
no liability for any of the following: normal wear and tear resulting from product use and
damage arising out of misuse, abuse, modification, and improper product maintenance. This
warranty also does not cover Southwire electrical components and consumable parts that
have been modified by any party other than Southwire Company, LLC or its authorized third
party designee. This 1-Year Limited Warranty is not transferrable to or enforceable by any
person other than the product’s original end user.
Exclusion of Incidental, Consequential, Indirect, Special and Punitive Damages
SOUTHWIRE MAKES NO WARRANTY THAT SOUTHWIRE CONTRACTOR EQUIPMENT
PRODUCTS WILL BE MERCHANTABLE OR FIT FOR ANY PARTICULAR PURPOSE.
SOUTHWIRE MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED, OTHER THAN
THE RELEVANT WARRANTY SPECIFICALLY SET FORTH IN THIS WARRANTY SECTION.
SOUTHWIRE WILL NOT BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL, INDIRECT,
SPECIAL, OR PUNITIVE DAMAGES FOR ANY BREACH OF THIS LIMITED LIFETIME
WARRANTY.
Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you.
1. All warranty claims must be approved by Southwire’s Tools & Assembled Products
Warranty Department prior to return of product. If Southwire determines that a product is
defective, Southwire will, at its option, repair or replace defective products or defective
product components, free of charge.
2. Upon approval, Southwire will issue a Product Return Authorization Form which will include
instructions on how and where to return the product. The product serial number and the
original date of delivery must be set forth on the Product Return Authorization Form.
3. Southwire will cover standard freight charges (Ground Courier Rate) incurred in connection
with products that Southwire ultimately determines to be defective.
4. All defective components and defective products that Southwire replaces under these
Warranties will become Southwire’s property and will be retained by Southwire.
1615
LEA Y COMPRENDA TODAS LAS INSTRUCCIONES
Y LA INFORMACIÓN DE SEGURIDAD DE ESTE
MANUAL ANTES DE UTILIZAR O DAR
MANTENIMIENTO A ESTA HERRAMIENTA
2018
10/18 ((XD1) )
INSTRUCCIONES DE OPERACIÓN
y MANTENIMIENTO
EXTRACTOR DE CIRCUITO DE TRABAJO
DE EXTREMO MAXIS®XD1
(XD1)
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