Star Trac E-TR Manuale utente
2
600-7919 Rev A
STAR TRAC
14410 Myford Road
Irvine, CA 926060 USA
WORK INSTRUCTIONS,
E-TR / E-TRe INSTALLATION
3
600-7919 Rev A
GENERAL
Before using this product, it is essential to read ALL installation Instructions and this
ENTIRE operations manual; the manual describes equipment setup and instructs
members on how to use it correctly and safely.
1. Hex (Allen) key, 1/4” (Included)
2. Hex (Allen) key, 5/32” (Included)
3. Screwdriver (blade-tip), 3/32” (Included)
4. Screwdriver, Philips, #2 (Included)
5. Torque wrench (not included)
TOOLS REQUIRED
FACTORY CERTIFIED INSTALLER
Copyright 2008. Star Trac by Unisen, Inc. Star Trac Fitness, Star Trac®, and the Star Trac Logo are registered trademarks of Unisen Inc. All rights
reserved, including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac.
iPod
®
is a registered trademark of Apple, Inc.
MYE
®
is a registered trademark of MYE Entertainment LLC.
Every effort has been made to keep this information current; however, periodically, changes are made to the information herein, and these changes
will be incorporated into new editions of this publication. All product names and logos are trademarks of their respective owners. Printed in the USA.
If you are a Factory Certified Installer you must:
•
Adhere to all torque and assembly specifications.
•
Use a CALIBRATED TORQUE WRENCH with the necessary hex key sockets
•
NOT USE a powered drill, powered driver or powered impact tool for any part of the assembly.
•
Complete the assembly checklist is completed on each Star Trac product.
•
Complete the final programming, functional and cosmetic checklists for each Star Trac product.
4
600-7919 Rev A
Step 3.
Remove the side box.
Step 4.
Lay all boxes on the floor and verify that all
components are included (see next page for
details).
Step 2.
Remove the top cover.
Step 1.
Lay the unit in the area where it is going to be
assembled and remove the straps.
UNPACKING INSTRUCTIONS
5
600-7919 Rev A
Step 7.
Verify components in box two (continued):
1.Neck cover.
2.Display console’s top back cover (p/n 020-7074).
3.Neck grommet.
4.Power cable.
5.Owner’s manual with warranty registration card.
6.Hardware kit.
Step 8.
Verify components in box two (continued):
• Display console’s upper back cover (p/n 020-7069).
• Display console’s lower back cover (p/n 020-7070).
Step 6.
Verify components included in box two:
Top rail with electronic display assembly.
Step 5.
Verify components included in box One:
•
Left handrail (p/n 020-7179).
•
Right handrail (p/n 020-7181).
•
Front neck assembly.
1 2 3
4 5 6
6
600-7919 Rev A
Step 9.
Verify tools included in the hardware kit :
Step 10.
Verify hardware included in the hardware kit:
Step 12.
With a helper, lift the treadmill frame assembly
from the shipping crate platform and place it in
the location where it will be used. Make sure the
unit is placed near a power outlet.
Caution: The motor shroud end of the frame assem-
bly is very heavy. It may require two people to lift this
end when moving the frame assembly.
Step 11.
Remove the packaging materials from the
frame assembly with motor shroud.
Item Description QTY
1 Hex (Allen) key, 1/4” 1
2 Hex (Allen) key, 5/32” 1
3 Screwdriver (blade-tip), 3/32” 1
4 Screwdriver, Phillips, #2 1
Item Description QTY
1 Screw 5/16”-18x3.0”, Socket Head Cap 2
2 Screw 5/16”-18x1.0”, Socket Head Cap 12
3 Screw 1/4”-28 3/8”, Button Head Socket Cap 4
4 Screw #10-24 x 3/4, Truss Head, 4
5 Screw M4x.7, 19mm, Pan Head, 14
6 Washer, Flat, 5/16” I.D. x 1.2” O.D. 14
7 Washer, Split Lock, 5/16” 14
1 2 3 4 5
6
7
1
3
2
4
7
600-7919 Rev A
Step 3.
Position neck close to the service opening in
the front of treadmill so the cables go into the
opening first.
Step 4.
Route all cables from neck into motor compart-
ment through lower neck service opening.
Caution: Make sure not to pinch any cables.
Step 2.
Verify the cables are properly fed through at-
tached protective tube in the base of the neck.
Note: The tube will protect cables from getting
pinched during installation and will make it easier to
route them through service opening.
Step 1.
Remove the screws securing the motor shroud
to the frame assembly, and lift the shroud off of
the frame assembly. Retain the screws for later
use when re-installing the motor shroud.
Note: Make sure the shroud is properly stored to
prevent damage.
INSTALLATION INSTRUCTIONS
8
600-7919 Rev A
Step 7.
Now install the top display rail. Align the rail’s
mounting holes with the neck holes.
Note: If the electronic display console was assembled
to the rail; remove the screws holding it to the rail and
store the display for later use.
Hint: If one person is assembling the unit, insert two
5/16 screws into top rail holes and use them to align
and temporary hold the rail while you secure it from the
back.
Step 6.
Align the front holes and fasten with (2) 5/16-18
x 3.0”, (2) 5/16 washers and (2) lock washers.
DO NOT fully tighten yet.
Step 5.
Once the neck is in place, align the top holes.
Using the 1/4” Hex key, fasten the neck to the
frame with (2) 5/16-18 x 1.0” socket head
screws, (2) 5/16 washers and (2) lock washers.
DO NOT fully tighten yet.
Step 8.
Once the display frame is in place, fasten it to
the neck using the 1/4” Hex key with (2) 5/16-18
x 1.0” socket head screws, (2) 5/16 washers
and (2) lock washers. DO NOT fully tighten yet.
9
600-7919 Rev A
Step 9.
Identify left and right handrails by the part num-
ber affixed on the bottom of rails. (left hand-
rail’s part number is 020-7179, and right hand-
rail’s part number is 020-7181).
Assemble left handrail joint as shown above.
DO NOT fasten the (2) #10 button head socket
screws in the upper handrail joints until both
handrails are in place.
Step 10.
Install left handrail to the frame as shown using
(3) 5/16-18 x 1.0” socket head screws and (3)
5/16 washers. Partially lift up the side bed cov-
ers, if necessary. Note the orientation of the
mounting plate. DO NOT tighten screws fully
yet. Repeat install for right handrail.
Step 12.
Now tighten the 2 front neck screws (5/16-18 x
3.0” socket head) to a torque value of 240in-lbs
(27 Nm).
Step 11.
Make sure the gap between the rails is closed
and, using the 5/32” Hex key, fasten the (2)
#10 button head socket screws. The screws
should be torqued to a value of 35in-lbs (4.0
Nm).
10
600-7919 Rev A
Step 13.
Tighten the 2 upper neck screws (5/16-18 x 3.0”
socket head) to a torque value of 240in-lbs (27
Nm).
Step 14.
Now tighten the 4 display rail fasteners (where
neck is joined with display rail) to a torque
value of 240in-lbs (27 Nm).
Step 15.
Tighten handrail fasteners where handrails are
joined with treadmill frame. Use the following
torque specifications:
5/16-18 x 1.0” socket head screws- 240in-lbs
(27Nm).
Step 16.
Make sure the side bed covers joins properly
to the end caps and that there is no gap be-
tween the two parts.
11
600-7919 Rev A
Step 17.
Fasten the side bed covers (left and right) with
#10-24 x 3/4 Truss head screws.
Step 19.
Route the fan power cable (p/n 715-3678)
through the pre-installed cable tie saddles.
Note: Make sure the fan power cable is routed away
from all moving parts, including the RPM disk.
Step 18.
Route the main I/O cable (p/n 715-3781) under
the elevation cable and connect it to I/O inter-
face J2 Connector on the Motor Control Board.
Note: Make sure the main I/O cable is routed away
from all moving parts, including the flywheel.
Step 20.
Now connect fan power cable to fan power sup-
ply board.
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