STEP AS380 Series Manuale utente

Instruction Manual

for

AS380 Series Elevator Integrated Drive Controller

Instruction Manual

for

AS380 Series Elevator Integrated Drive Controller

AS 380 series elevator integrated drive controller

Publication Status: Standard

Product edition: V2.12

Corporation

The information in this document is subject to change without prior

notice. No part of this document may in any form or by any means

(electronic, mechanical, micro-coping, photocopying, recording or

otherwise) be reproduced, stored in a retrial system or transmitted

without prior written permission from Shanghai STEP Electric

Corporation.

Instruction Manual

for

AS380 Series Elevator Integrated Drive Controller

Forward

AS380 series elevator integrated drive controller is the new generation of state-of-the-art

elevator-specific control and drive device. With full consideration of the safety & reliability of

elevator；inherent characteristic of elevator operation and specific feature of potential energy load

for elevator, AS380 series elevator integrated drive controller adopted advanced technology of

frequency control of motor speed and intelligent elevator control as well as the integration of

control & drive of elevator to make the further improvement of the product performance,

easy-to-use property and cost efficiency.

Abstract

The manual give an overall instruction about the installation, operation, parameter setting, daily

maintenance and trouble-shooting of AS380 series elevator integrated drive controller. The manual

can be used as the reference material in design of elevator system with AS380 series elevator

integrated drive controller, or also as the user manual for system installation, setting and

maintenance.

Please read the manual thoroughly to ensure the correct installation and operation of the elevator

integrated drive controller,

Reader

Users of elevator

Design engineers of elevator control

Engineering maintenance staffs

Customer technical support staffs

The manual is subject to update and amendment; please visit our company website for the update.

Our company website www.stepelectric.com

Instruction Manual

for

AS380 Series Elevator Integrated Drive Controller

Main features

a) Prefect integration of control and drive of elevator. The whole device features compact

structure and small size, fewer connections, which is characterized as high reliability and

easy-to-use property and cost-efficiency.

b) Double 32-bit embedded microprocessor jointly finish the elevator operation and motor drive

control

c) Redundant safety design , double safety protection for control processor and drive processor

to achieve the maximum safety guarantee for elevator travel

d) The design requirements of anti-interference capacity go beyond the highest standard in the

industrial design requirement.

e) All CAN bus communication make the whole system connected easily, data transmitted

strongly, and more reliable.

f) The adoption of the advanced direct landing technology make elevator running more

efficiently

g) The advanced multifunctional elevator operation mode can fully meet various needs of

customers’

h) Advanced group control feature. Not only compatible with the traditional group control mode

of up to 8 units, but also support the new group control of destination floor distribution.

i) The adoption of advanced vector control technology can make the motor speed adjusted well

for the realization of the best elevator comfort.

j) Adapt to both synchronous motor and asynchronous motor.

k) Newly-developed none-load sensor-activated compensation technology provides excellent

starting comfort to elevator even if no counterweight is installed.

l) To adopt incremental ABZ encoder to realize the synchronized control of motors. To adopt the

none-load sensor-activated compensation technology to achieve the excellent start-up

comfort.

m) New PWM dead band compensation technology can effectively reduce the motor noise and

loss of machine.

n) Dynamic PWM carrier modulation technology can effectively reduce the motor noise.

o) Auto-tuning phase of synchronous motor without encoder

p) Asynchronous motor is not required for motor parameter acquisition process once the motor

parameter is set correctly. The convenient static motor parameter acquisition process is

available If is impossible to acquire the exact motor parameter on site. So there is no need to

hoist the car and etc in this way.

q) The hardware is the 6th generation of module with the junction temperature resistance up to

175℃. Low loss for switch and connection to ensure the long use life.

Instruction Manual

for

AS380 Series Elevator Integrated Drive Controller

Safety-related sign

The following safety-related sign are used in the manual, be sure to observe the instructions with

these signs

: Operation wrongly will cause death or serious injury to person

: Operation wrongly will cause injury to person and damage to equipment.

Important: the important content that need users’ attention and observation

Instruction Manual

for

AS380 Series Elevator Integrated Drive Controller

Table of contents

Chapterone:Generalknowledgeoftheintegrateddrivecontroller......................11

1.1scopeofapplication................................................................................................11

1.2itemsinthecases...................................................................................................11

1.3modeldescription...................................................................................................11

1.4integrateddrivecontrollernameplate....................................................................12

1.5NoticeItemsforsafety............................................................................................12

1.6operationnotice.....................................................................................................14

1.6.1Brakeresistorselection_____________________________________________________14

1.6.2Absorberattheoutputsideprohibited________________________________________15

1.6.3Theapplicationvoltageofintegrateddevice.____________________________________15

1.6.4Two‐phaseinputnotallowed________________________________________________15

1.6.5Altitudeandderatedapplication_____________________________________________15

1.6.6Synchronoussealingstardelay_______________________________________________16

1.7wastedisposal........................................................................................................16

1.7.1Disposalofcapacitors______________________________________________________16

1.7.2Disposalofplasticcomponents_______________________________________________17

Chaptertwo:ModelandSpecification..................................................................18

2.1Modelofintegrateddrivecontroller.......................................................................18

2.2Thetechnicalspecificationofintegrateddrivecontroller........................................18

2.3Theinstallationdimensionsandmassoftheintegrateddrivecontroller.................24

2.4Installationinstructions..........................................................................................25

2.4.1Productinstallationlocation_________________________________________________26

2.4.2Productinstallationpositioningandclearancerequirements_______________________26

ChapterThree:productfunction...........................................................................28

3.1Functionlist............................................................................................................28

3.2elevatoroperationfunctiondescriptionandsettingmethod...................................30

3.2.1Standardfunctiondescription________________________________________________30

3.2.2Optionalfunctiondescription________________________________________________35

Chapterfour:WiringofElevatorIntegratedDriveController................................38

4.1Theconnectionbetweenintegrateddrivecontrollerandperipheralequipments....39

4.1.1Fortypicalterminalwiringdiagramofelevatorintegrateddrivecontroller.____________39

4.2Noticeitemsforperipheralequipmentsconnection...............................................39

4.2.1Powersupply_____________________________________________________________39

4.2.2Breaker_________________________________________________________________40

4.2.3ACreactorattheinputside_________________________________________________40

4.2.4Interferencefilterattheinputside____________________________________________40

Instruction Manual

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AS380 Series Elevator Integrated Drive Controller

4.2.5Maincircuitoutputcontactor________________________________________________40

4.2.6Interferencefiltersattheoutputside._________________________________________40

4.2.7ACreactoratoutputside___________________________________________________40

4.2.8DCreactor_______________________________________________________________40

4.3Thetechnicalrequirementsforwirearrangementofperipheralequipmentsofthe

elevatorintegrateddrivecontroller..............................................................................41

4.3.1Thecablerequirementofhoistwayandaccompanyingcablearrangement___________41

4.3.2MethodofWiringBetweenCallboardandTXV+、TXV‐、TXA+、TXA‐ _______________42

4.3.3Hoistwayswitchposition___________________________________________________43

4.3.4UpperandLowerLevelingInductor___________________________________________44

4.4maincircuitterminalwiring....................................................................................45

4.4.1Thearrangementofmaincircuitterminal______________________________________45

4.4.2Themaincircuitterminallabelingandfunctiondescription________________________45

4.4.3Maincircuitwirespecification_______________________________________________46

4.4.4Themaincircuitcomposition________________________________________________48

4.4.5Thedetaileddescriptionofmaincircuitterminalwiring___________________________48

4.5anti‐interferencemeasures....................................................................................52

4.5.1Thespecializednoisefilterconnectedattheoutputside.__________________________52

4.5.2Maincircuitwiringarrangement_____________________________________________52

4.5.3thebetteranti‐interferencemeasure__________________________________________53

4.5.4Relationbetweenwiringlengthandcarrierfrequency.____________________________53

4.6WiringofControlCircuitTerminals.........................................................................54

4.6.1LayoutofControlCircuitTerminals___________________________________________54

4.6.2FunctionalDescriptionofControlCircuitTerminals_______________________________54

4.6.3Dipswitchsettingmethod__________________________________________________57

4.6.4Wirespecificationofcontrolcircuit___________________________________________58

4.6.5Noticeitemsforcontrolcircuitterminalwiring__________________________________60

4.7thewiresofPGcardterminal..................................................................................60

4.7.1ABZincremental12vPGcard________________________________________________60

4.7.3ABZincremental5VPGcard_________________________________________________65

4.7.4EndatabsolutevaluePGcard________________________________________________67

4.7.5NoticeitemforPGcardterminalwiring________________________________________69

ChapterFive

：

Operator......................................................................................70

5.1.1LEDindicatorlight_________________________________________________________70

5.1.2Functionkey_____________________________________________________________71

5.1.3Operatorhandling_________________________________________________________72

5.1.4graphicsymbolofnumberandletteronLEDscreen______________________________86

5.2LCDhandheldoperator...........................................................................................87

5.2.1LCDhandheldoperatorintroduction__________________________________________87

5.2.2Handheldoperatorconnectionmethod________________________________________88

5.2.3Handheldoperatorfunction_________________________________________________89

5.2.4IntroductiontodisplayinterfaceofLCDhand‐heldoperator________________________90

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AS380 Series Elevator Integrated Drive Controller

Chapter6introductiontothesupportingproducts............................................100

6.1CartopcontrolboardSM.02/Hintroduction..........................................................101

6.1.1CartopcontrolpanelSM.02/Houtsideviewandinstallationdimension_____________101

6.1.2CartopcontrolpanelSM02/H______________________________________________102

6.2cartopextensionboardSM09I0/Bintroduction....................................................104

6.2.1CartopextensionboardSM09IO/Boutsideviewandinstallationdimension__________104

6.2.2cartopextensionboardSM09IO/Bplug‐inandportdefinitionintroduction__________105

6.3CarcontrollerpanelSM.02/Gintroduction.............................................................106

6.3.1CarcontrollerpanelSM02/Goutsideviewandinstallationdimension_______________106

6.3.2CarcontrolboardSM.02/Gplug‐inandportdefinitionintroduction_________________107

6.4instructioncontrolboardSM‐03............................................................................109

6.4.1InstructioncontrolboardSM‐03outsideviewandinstallationdimension____________110

6.4.2InstructioncontrollerboardSM‐03plug‐inandportdefinitionintroduction__________110

6.5call&displaycontrolboard...................................................................................111

6.5.1call&displaycontrolboardSM‐04‐VRFS_______________________________________111

6.5.2Call&displaycontrolboardSM‐04‐HSC_______________________________________113

6.5.3Call&DisplayControlBoardSM‐04‐VHL______________________________________115

6.5.4Call&LCDControlBoardSM‐04‐UL__________________________________________116

6.5.5CarCall&LCDControlBoardSM‐04‐VL_______________________________________118

6.5.6In‐carSM‐04‐VL/B3outsideviewandinstallationdimension______________________121

6.5.7Call&LEDdisplaycontrolpanelSM‐04‐VSD____________________________________123

6.5.8Call&LEDdisplaySM‐04‐VRJ_______________________________________________124

6.5.9Miscellaneous(AListofDisplayCodes)_______________________________________125

6.6SM‐GCboardintroduction.....................................................................................128

6.6.1Systemstructure_________________________________________________________128

6.6.2BasicFeature____________________________________________________________128

6.6.3MainFunctions___________________________________________________________129

6.6.5Overalladjustmentprinciple________________________________________________131

6.6.6Treatmentinspecialsituation_______________________________________________132

6.6.7detaileddescriptionofgroupcontroller_______________________________________132

6.6.8ConnectionDiagramofGroupControlSystem__________________________________136

Chapter7ParameterTableofIntegratedDriveController....................................143

7.1FParameterList.....................................................................................................143

7.2Definitionoffunctionparameter...........................................................................157

Chapter8Elevatoradjustmentandsettinginstructions.......................................178

8.2CheckbeforePoweron..........................................................................................182

8.3PoweronandCheck..............................................................................................182

8.3.1ConfirmationbeforePoweron______________________________________________182

8.3.2ChecksafterPoweron____________________________________________________183

Instruction Manual

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AS380 Series Elevator Integrated Drive Controller

8.4ConfigurationofSystemBasicParametersandSelfStudyofMotorParameters

184

8.4.1ConfigurationofSystemBasicParameters_____________________________________184

8.4.2MotorParameterSelfStudy________________________________________________185

8.5TestRunofSlowCar..............................................................................................186

8.5.1InspectionOperationofEngineRoomandPreparationsforExpressCar_____________186

8.5.2CarTopInspectionOperation_______________________________________________187

8.5.3CheckofCANCommunicationLinesandSettingof04BoardAddress_______________188

8.5.4DoorOpening/ClosingAdjustment___________________________________________189

8.6hoistwaySelfStudy...............................................................................................189

8.6.1HoistwaySelfStudyMethod_______________________________________________189

8.7ExpressCarOperation............................................................................................190

8.8AdjustElevatorComfort.........................................................................................193

8.8.1FactorsRelatingtoElevatorComfortinOperation_______________________________193

8.8.2AdjustElevatorComfort___________________________________________________194

8.9LevelingAdjustment..............................................................................................202

8.10MethodforAdjustingPre‐LoadWeighingCompensationatElevatorStart...........208

8.10.1UseofDTZZ‐III‐DC‐SC____________________________________________________210

8.10.2Useofnon‐DTZZ‐III‐DC‐SCweighingdevice(F164setto1,2,5or6)tocompensateor

adjustthestart_______________________________________________________________211

8.10.3Simplecompensationbyusinglight‐loadandheavy‐loadswitch(F164setto4)______211

8.11Theadjustmentofotherfunction........................................................................212

Chapter9:FaultsandSolutions............................................................................213

9.1Thefaultanalysisoftheintegrateddevicecontrolsystem......................................213

9.2faultanalysisofIntegrateddrivesystem................................................................220

Chapter10:Maintenance.....................................................................................228

10.1Warranty..........................................................................................................228

10.2ProductCheckup..............................................................................................228

10.3RoutineInspection...........................................................................................229

10.4PeriodicInspection...........................................................................................229

AppendixAEMCInstallationGuide.....................................................................231

A1NoiseControl.........................................................................................................231

A1.1NoiseType______________________________________________________________231

A1.2TransmissionPath_______________________________________________________231

A1.3BasicMeasuresforNoiseSuppression_______________________________________231

A2RequirementsonCableLaying................................................................................232

A2.1RequirementonCableLaying_______________________________________________232

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AS380 Series Elevator Integrated Drive Controller

A2.2RequirementsonCableSize________________________________________________233

A2.3RequirementsonShieldedCable_____________________________________________233

A2.4RequirementsonInstallationofshieldedcable_________________________________233

A3GroundingRequirements.......................................................................................233

A3.1GroundingMethod_______________________________________________________233

A3.2PrecautionsforGroundingConnection________________________________________234

A4InstallSurgeAbsorptionDevice........................................................................234

A5LeakageCurrentandCountermeasures.............................................................235

A5.1GroundLeakageCurrent___________________________________________________235

A5.2Line‐to‐LineLeakageCurrent________________________________________________235

A6SuppressionofRadiatedEmission.....................................................................236

A7GuideforUseofPowerlinefilter......................................................................236

A7.1FunctionsofPowerlinefilter_______________________________________________236

A7.2PrecautionsforInstallationofPowerLineFilter_________________________________237

A8EMCInstallationZoning....................................................................................237

A9PrecautionsforElectricInstallation...................................................................238

A10EMCConformity...............................................................................................240

AppendixBFunctionParameter,FaultListSummary...........................................241

B.1FunctionParameterList.........................................................................................241

B.2FaultCodeAndAnalysis.....................................................................................255

Noticetocustomers.............................................................................................270

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