Stephill SSD6000 Manuale utente
Issue 8
SSD6000 –SSD6000S –SE6000D4 –
SSD6000/3PH
Handbook
&
Operation Manual
6kVA Super Silent Diesel Generators
+44 (0) 1933 677911 www.stephill-generators.co.uk
SSD6000 - SSD6000S - SE6000D4
3 Introduction 11 Safety Considerations - cont.
12 Battery Acid
3 Warranty Statement 12 Fire
12 Hot Parts
3 Amendments 12 Long Term Storage
4 Identification
13 Operating Instructions
13 Pre-starts Checks
4 Specification 13 Check Oil Level - How to
13 Adding Engine Oil
14 Check Fuel Level
5 AC Output Protection SSD6000/3PH 14 Filling the Fuel Tank
5 AC Output Earthing Method
5 Running Hours
5 Engine 14 Key Start Controls
5 AC Alternator 15 Key Switch - Starting Operation
5 Dimensions & Weights 15 Applying Load
15 Key Switch - Stopping Operation
6 Control Panel Identification
6 Dual Voltage - Standard
7 3 Phase - Standard 16 DSE 3110 - Manual Start
16 Applying Load
8 Generator Safety 16 DSE 3110 - Manual Stop
8 Information & Warning Signage 16 Emergency Stop
10 Personal Safety 16 DSE 3110 - Remote Start/Stop
10 Auxiliary Power
11 Operating Environment
11 Temperature Range 17 Automatic Start Operation
11 Reference Relative Humidity 17 Automatic Stop Operation
11 Reference Barometric Pressure
11 Flammable Environment
17 DSE 3110 Control Module - Overview
11 Saline Environment 17 Description of Controls
18 Starting Sequence
11 Safety Considerations 18 Engine Running
11 General 18 Viewing the Instruments
11 Fuel
11 Lubricating Oil
11 Safe Lifting
11 Earth Connections
12 Fumes cont.
12 Noise
17 2-wire Remote and ATS Auto
Start/Stop Connection Location
Contents
5 AC Output Protection
SE6000D4/SSD6000/SSD6000S
14 Main Circuit Breaker - MCB,RCD &
RCBO
15 Deep Sea Electronics 3110 - Control
Module
SSD6000 - SSD6000S - SE6000D4
18 Fault Finding
18 Before Fault Finding
19 Basic Trouble Shooting - Key Switch Type
20 Fault Finding - Key Switch Type
21 Fault Finding - DSE 3110
23 Battery Charge System Fault Finding
24 Battery Charge Fault - Key Switch Type
25 Battery Charge Fault - DSE 3110 Type
26 Fuel System Bleeding Procedure
27 Service and Maintenance
27 Pre-service
27 Engine Service
27 Alternator Service
28 Service - Important Warning
28 Spares
28 Engine Consumable Service Spares
28 Alternator Spares
28 Control Panel - AC Components - Standard
29 Control Panel - DC Components - Standard Key Start
29 Control Panel - DC Components - Standard DSE 3110
29 General Spares
29 Exhaust System Spares
30-33 Exploded Views
34 Wiring Diagrams
34 AC Wiring Standard - SW12072
35 DC Wiring Standard Key Switch - SW11016
36 DC Wiring Standard DSE 3110 - SW11066
SSD6000-SSD6000S-SE6000D4 3
© Stephill Generators Ltd.
All rights reserved.
Operation with incorrect fuel, lubricating oil or coolant.
Improper repair or use of parts not supplied or approved by Stephill Generators Ltd.
Lack of, or incorrect maintenance.
Issue Date By
Introduction
Warranty Statement
This document has been produced for the owner/user of a Stephill generator. Inside this manual you will find
important safety, operating, maintenance and fault finding information.
The information contained within this manual is based upon the current data available before print. Due to
constant improvements on our products some information contained within this manual may change without
warning. Therefore Stephill Generators Ltd reserve the right to alter specifications as and when situations
demand without warning or obligation.
No part of this material may be reproduced in any form by any means without the written permission of
Stephill Generators Ltd.
All equipment supplied by Stephill Generators Ltd carries a warranty of 12 months from date of despatch.
During the warranty period, should the plant fail due to faulty design, materials or workmanship by Stephill
Generators Ltd or it’s sub-contractors, we undertake to rectify the fault. Stephill Generators Ltd will accept no
responsibility whatsoever for equipment that has failed due to;
Fair wear and tear, misuse, negligence, accidental damage, improper storage and incorrect starting / warm-
up / run-in or shutdown.
No warranty claim will be considered by Stephill Generators Ltd unless any defective parts are available for
inspection by us, or our nominees, to determine the reason or cause of failure, and Stephill Generators Ltd is
given the option of repair or replacement.
Stephill Generators Ltd are not responsible for incidental or consequential damages, downtime, or other
costs due to warrantable failure, and unauthorised alterations made to any product supplied by Stephill
Generators Ltd.
Amendments
Amendment
SSD6000-SSD6000S-SE6000D4 4
Fig.1
1Generator model type
2AC voltage output(s)
3Standby rated power, kVA & kW
4Continuous prime rated power, kVA & kW
5Number of phases
6Rated output frequency
kVA (COP)
kW (COP)
Frequency
Voltage
Phase
LWA
dBA @ 7M
Fuel Tank Capacity
24 Litres
SE6000D4
SSD6000
91
6.0
4.8
SSD6000S
SSD6000/3PH
6.0
4.8
50.0 Hz
115 / 230V AC
1 Ph
96
71
6.0
4.8
50.0 Hz
400V AC
3 Ph
115 / 230V AC
1 Ph
6.0
4.8
50.0 Hz
91
Each Stephill generator will have a Serial/Data plate fitted to the set. In most cases this can be found on the
control/socket panel. Below is an example of the Serial/Data plate.
Identification
84
50.0 Hz
Description
(COP) Continuous Power: Applicable for supplying power to electrical load for unlimited hours in accordance
with ISO 8528-1 under the agreed operating conditions with the maintenance intervals and procedures being
carried out as prescribed by the manufacturers.
Item No.
Specification
66
59
66
Model Type
115 / 230V AC
1 Ph
3
1
4
6
5
2
SSD6000-SSD6000S-SE6000D4 5
Main alternator overload protected by double pole MCB.
115V - Thermal reset button overload protection for each individual socket.
230V - RCD protection & thermal reset button overload protection for each individual socket.
400V - Main alternator and socket outlet protected by a 4 pole RCBO.
Note
MCB = Miniature Circuit Breaker
RCD = Residual Current Device
All are suitably rated for the generator model type.
115V 1Ph CTE - Floating earth. 230V 1Ph - Neutral bonded to earth.
400V 3Ph - Neutral (star point) bonded to earth.
Weight - Dry
Weight - Wet
Weight - Dry
Weight - Wet
180 KG
197 KG
180 KG
201 KG
218 KG
201 KG
Type
NSM K100 G
Skid Mounted
214 KG
210 KG
193 KG
Dimensions & Weights
SE6000D4
SSD6000
SSD6000S
SSD6000/3PH
174 KG
Trolley Mounted
193 KG
1220 x 735 x 890
1270 x 785 x 890
195 KG
Type
Emissions Certification
Cylinders
Cooling
Displacement
Rpm
Yanmar L100V
EU Stage V
1
Air Cooled
0.435 Litre
3000
AC Alternator
231 KG
214 KG
SE6000D4
SSD6000
SSD6000S
SSD6000/3PH
NSM Z100 SB
1270 x 785 x 970
Engine
AC Output & Protection - SE6000D4/SSD6000/SSD6000S
AC Output & Protection - SSD6000/3PH
75% Load with full fuel tank
17 hours @ 1.5 L/h
Running Hours
AC Output Earthing Method
1270 x 785 x 890
L x W x H mm
L x W x H mm
L x W x H mm
L x W x H mm
980 x 640 x 890
980 x 640 x 970
980 x 640 x 890
L x W x H mm
L x W x H mm
L x W x H mm
SSD6000-SSD6000S-SE6000D4 6
Fig.2 below shows a typical example of a standard dual voltage control panel.
Fig.2
1Hours Run Meter 7Serial Data Plate
2230V RCD 8Main 20A MCB
3115V Socket Outlets (Yellow) 9Earth Stud - M8
4AC Voltage Selector Switch 10 230V Socket Outlets (Blue)
5Socket Outlet Reset Button(s) 11* Warning & Shutdown Lamps
6Key Switch & DC Reset Button
Fig.3
Control Panel Identification
Dual Voltage - Standard
Item No.
Description
Description
Item No.
* The Warning & Shutdown Lamps description can be
found in Operating Instructions . These are LED
lamps.
Fig.3 shows the previous version of the Warning & Shutdown lamps. These operate
exactly the same as the current versions shown in Fig.2 &Fig.4 but are not LED.
IMPORTANT: It is highly recommended to periodically check and test the 12V bulbs in
the lamp holders as shown in Fig.3. A faulty bulb can inhibit basic fault finding.
8
4
5
3
9
10
7
1
11*
6
2
SSD6000-SSD6000S-SE6000D4 7
Fig.4 below shows a typical example of a standard 3 Phase control panel.
Fig.4
1Hours Run Meter 5RCBO - 4 pole
2230V 1Ph Socket Outlet (Blue) 6Earth Stud - M8
3* Key Switch & DC Reset Button 7400V 3Ph Socket Outlet (RED)
4Serial Data Plate
Fig.3
* The Warning & Shutdown Lamps description can be
found in Operating Instructions . These are LED
lamps.
Fig.3 shows the previous version of the Warning & Shutdown lamps. These operate
exactly the same as the current versions shown in Fig.2 & Fig.4 but are not LED.
IMPORTANT: It is highly recommended to periodically check and test the 12V bulbs in
the lamp holders as shown in Fig.3. A faulty bulb can inhibit basic fault finding.
3 Phase - Standard
Item No.
Description
Item No.
Description
1
2
3
4
5
7
6
SSD6000-SSD6000S-SE6000D4 8
The generator will have the following information and warning signage labels displayed.
Fig.5 below can be found on the control panel.
Fig.5
A- General information regarding the generator operation.
B- The guaranteed sound power level of the generator.
C- Danger Electricity. Generator output voltage is high and can cause serious injury or death.
E- Generator operation - starting and stopping information.
Before using this equipment and to avoid personal injury, all warnings shown on the machine should be
observed. The warning signage should be checked for legibility and any that have become damaged should
be replaced.
Carefully read and understand the instructions provided. If there is anything you do not understand DO NOT
attempt to use this generator. Contact your supplier for advice.
Generator Safety
Information & Warning Signage
D- CE marking is an administrative marking that indicates conformity with health, safety, and environmental
protection standards for products sold within the European Economic Area.
A
B
C
D
E
SSD6000-SSD6000S-SE6000D4 9
Fig.6 can be found inside the canopy near the silencer on the air intake/battery box.
Fig.6
Fig.7 can be found on the canopy roof near the lifting handle.
Fig.7
Fig.8 below can be found on the control panel.
Fig.8
C- Danger Electricity. Generator output voltage is high and can cause serious injury or death.
D- Danger Moving Parts. When the generator is running there will be moving parts inside the canopy.
E- Caution Hot Engine Parts. The generator can be very hot while running and some time after stopping.
A- Exhaust fumes are extremely dangerous and can kill, ensure there is adequate ventilation for clean air
into the generator and exhausted air to escape.
B- The battery contains lead and sulphuric acid. The battery must be disposed of at a approved recycling
facility.
F- No Smoking or Naked Flames. The battery can under certain conditions give off small quantities of
hydrogen gas. Do not smoke or use naked flames while working on a battery.
A
B
C
D
E
F
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