Stertil-KONI ST 1082-F/BAT Guida all'installazione

Mobile Column Lifts

ST 1082-F/BAT

ST 1082-R/BAT

Installation - operation – service

32738980-A

PLEASE DELIVER TO THE LIFT ALL OPERATION, INSPECTION AND MAINTENANCE MANUALS AND ALL

OTHER INSTRUCTIONAL MATERIAL FURNISHED WITH THE LIFT, TO THE LIFT OWNER/USER/EMPLOYER.

PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS IN THIS MANUAL

BEFORE INSTALLING, OPERATING OR MAINTAINING THIS LIFT

DIRECTIONS ASSEMBLY AND SERVICING MANUAL

FOR THE 18,000 LBS STERTIL-KONI HYDRAULIC MOBILE COLUMN LIFTS

MODEL

ST 1082-F/BAT ST 1082-R/BAT

Starting at Serial Number

TM 139067

This document belongs with mobile column lift no.:

TM...................

Date first used:

……………….

Date:12-04-2007

ST 1082-F/R

EC DECLARATION OF CONFORMITY in application of the European 'Machines' Directive (98/37/EC)

ALI DECLARATION OF CONFORMITY in application of the ANSI\ALI ALCTV-1998 and UL201

Manufacturer : Stertil B.V., Postbox 23, 9288 ZG

KOOTSTERTILLE Holland

Machine : Hydraulic mobile column lifts

Make : STERTIL-KONI

Model : ST 1082-F/BAT Fixed wheels and fixed forks

: ST 1082-R/BAT Retractable wheels and fixed

forks

: ST 1082-F/V/BAT Widened model with fixed

wheels and fixed forks

Version : Battery powered

Options : Adjustable forks

: Wheel adaptors

: Longer extensions and wheel adaptors

The undersigned U.Bijlsma, Director, for this purpose authorized by Stertil BV, hereby declares that the mobile column lift described

above, has been designed according to the 'Machines' Directive, ANSI\ALI ALCTV-1998 and UL201 and has been found to meet the

fundamental safety requirements stipulated by these directives.

This Wheel Engaging Mobile Automotive Lifts are approved by: Stertil, Kootstertille

INTERTEK TESTING SERVICES NA. Inc. U.Bijlsma

3933 US Route 11. Cortland, NY 13045 Director

Telephone: 607-753-6711 Fax: 607-756-9891 Signature:

WEB: www.intertek-etlsemko.com Date: 01-05-05

Under report no J99024825-003

Contents Page

PREFACE.............................................................................................................................................................................3

GENERAL.................................................................................................................................................................5

1.1

MANUFACTURER'S INFORMATION..................................................................................................................... 5

1.2

SPECIFICATIONS ....................................................................................................................................................... 5

DIRECTIONS ...........................................................................................................................................................6

2.1

SCOPE............................................................................................................................................................................ 6

2.2

GUARANTEE AND LIABILITY ................................................................................................................................ 6

2.4

SAFETY MEASURES .................................................................................................................................................. 7

DESCRIPTION OF THE LIFTING SYSYEM....................................................................................................11

3.1

STRUCTURE OF THE COLUMN LIFT .................................................................................................................12

INSTALLATION....................................................................................................................................................13

4.1

UNPACKING AND HANDLING THE LIFTING COLUMN ................................................................................ 13

GENERAL USE......................................................................................................................................................14

5.1

CONTROL................................................................................................................................................................... 14

5.2

CONNECTING LIFTING COLUMNS..................................................................................................................... 14

5.3

DESCRIPTION OF THE MOBILE COLUMN LIFT SYSTEM............................................................................14

5.4

WHEEL ADAPTERS (OPTIONAL)......................................................................................................................... 16

5.5

LONGER WHEELADAPTORS (OPTIONAL ONLY ON ST 1082-F) .................................................................16

5.6

ADJUSTABLE FORKS (OPTION)........................................................................................................................... 17

5.7

OPERATING THE PALLET LIFTING MECHANISM......................................................................................... 18

5.8

USING OUTDOORS................................................................................................................................................... 18

5.9

VEHICLE TECHNOLOGY....................................................................................................................................... 19

OPERATION ..........................................................................................................................................................20

6.1

PREPARATION.......................................................................................................................................................... 20

6.2

RAISING AND LOWERING ALL LIFTING COLUMNS..................................................................................... 20

6.3

RAISING AND LOWERING OF TWO LIFTING COLUMNS............................................................................. 20

6.4

RAISING AND LOWERING A SINGLE LIFTING COLUMN............................................................................. 20

6.5

EMERGENCY RELEASE ......................................................................................................................................... 21

INSPECTION AND MAINTENANCE.................................................................................................................21

7.1

GENERAL ................................................................................................................................................................... 21

7.2

DAILY (BY OPERATOR).......................................................................................................................................... 21

7.3

MONTHLY (BY OPERATOR) ................................................................................................................................. 22

7.4

ANNUALLY (BY SERVICE DEPARTMENT)........................................................................................................ 23

7.5

MAINTENANCE SWITCHES................................................................................................................................... 24

7.6

REMOVAL/INSTALLATION OF THE LIFTING CYLINDER ........................................................................... 24

7.7

ADJUSTING THE PALLET JACK MECHANISM............................................................................................... 25

7.8

ADJUSTING RETRACTABLE FRONT WHEELS ............................................................................................... 25

SERVICE.................................................................................................................................................................26

8.1

GENERAL ................................................................................................................................................................... 26

8.2

TROUBLE-SHOOTING............................................................................................................................................. 28

8.3

IDENTIFICATION ..................................................................................................................................................... 31

LIST OF PARTS AND APPENDICES.................................................................................................................31

9.1

PARTS LIST................................................................................................................................................................ 31

9.2

ORDERING SPARE PARTS ..................................................................................................................................... 31

FIG. A - MOBILE LIFTING COLUMN ........................................................................................................................... 32

FIG. B - MOBILE LIFTING COLUMN ........................................................................................................................... 34

FIG. C – HYDRAULIC UNIT ............................................................................................................................................ 36

FIG. D – HYDRAULIC CYLINDER................................................................................................................................. 37

FIG. E - CONTROL BOX

.................................................................................................................................................. 38

FIG. F – SCHEMATIC DIAGRAM................................................................................................................................... 40

FIG. G - CONNECTION CABLE...................................................................................................................................... 41

FIG. H - PALLETJACK SERVICE KITS ........................................................................................................................ 42

FIG. I - LABEL LOCATIONS ........................................................................................................................................... 43

FIG. J - WHEEL ADAPTORS & EXTENDED ARM (OPTION) ................................................................................. 44

FIG. K - DIMENSIONAL DRAWING .............................................................................................................................. 45

INSPECTION CHECK LIST............................................................................................................................................46

PREFACE

Prior to the operation of your Stertil-Koni mobile lift make sure that you read the instructions thoroughly. These instructions

are found in this manual. Please note that your warranty can be voided if you do not read the manual and understand its

content

If you have any questions, concerning operation, safety or application of your mobile lift, please contact Stertil Koni USA at

the following toll-free number: 800 336 6637 or call 410 643 9001. The address for Stertil Koni USA Inc. is 200 Log

Canoe Circle, Stevensville, Maryland 21666.

An automotive lift operator shall have certain qualifications before he/she can safely operate a Stertil Koni mobile lift and

these include ability in written or oral communications as demonstrated by either a high school diploma or certificate of

equivalency, aptitude test or job experience. He/she must also have the ability to understand the mathematical, mechanical

and electrical principles of automotive lifts as demonstrated by one of, or a combination of aptitude test, training program,

technical vocational school or job experience.

The owner/employer of the Stertil Koni mobile lift must ensure that the operator of the mobile lift must be instructed and

trained in the safe use and operation of the lift using the manufacturer-provided instructions and warning labels and the

Automotive Lift Institute Publications, "Lifting It Right" and "Safety Tips".

The lift that has been delivered to you contains the operating instructions, general safety information, safety tips and

warning labels on the master control console. As an owner, or employer, it is requested that you display these materials in a

conspicuous location in the lift operating area.

The owner or employer shall appropriately document operator training by completing an operator training log which shall

be part of the management documentation.

The operator shall operate the automotive lift only after being properly instructed or trained in accordance with

manufacturer supplied instructions found in this manual.

The operator shall use all applicable safety features provided on the automotive lift and operate the lift in accordance with

the instructions provided by Stertil-Koni.

The lift operator or employer shall take all appropriate steps to follow the recommended inspection procedures of the lift

manufacturer but in no event shall the lift operator fail to inspect or take notice of the following features on a daily basis.

1. accessibility and readability of the operating procedures, safety tips and generic safety material

2. accessibility and readability of safety warning labels

3. readability of the rated load capacity of the lift

4. proper operation of the lift controls, restraints and locking devices

5. deformation or excessive wear of any of the lift structural components

6. deformation or excessive wear of other components such as hoses, electrical wires

7. evidence of hydraulic leaks

8. unusual noises

If any of the conditions described above are observed before, during or after operation of the lift, the operator shall stop

using the lift and report the condition to the supervisor, employer or owner. If any of the conditions listed above are

observed, then the lift shall not be used until the cause of the problem has been determined and the appropriate repairs made

by qualified Stertil Koni service authorized personnel. In order to ensure that the lift is not used until the repairs have been

effected, the lift shall be locked out or tagged in accordance with ANSI/Z244.1-1982.

The owner or employer shall establish a periodic preventive maintenance procedure in accordance with the

recommendations listed in this manual.

Stertil-Koni USA shall not be responsible for any actions not specifically called out for in this manual or in this notice.

Please note that there shall be no modifications or reconstruction made to the Stertil Koni mobile lift without the express

written permission of the manufacturer.

Please make sure that caution labels are not frayed and are on the lift. Please call the manufacturer if these caution labels

have been removed or through age are no longer on the lift.

Please read and understand the attached Statement of Warranty for the Stertil Koni mobile lift.

Thank you for the purchase of your Stertil Koni product.

Please contact Stertil-KONI USA for the location of authorized Service Centers throughout the United States.

Stertil-Koni USA Inc.

200 Log Canoe Circle

Stevensville, Maryland 21666

tel. 00 1 410 643 9001

fax. 00 1 410 643 8901

Toll-free number: 800 336 6637

Column Serial Numbers: _______________________ _______________________

_______________________ _______________________

___________________________________________________________________________________________

Signature Date

1. GENERAL

1.1 MANUFACTURER'S INFORMATION

Stertil BV Kootstertille (NL)

Westkern 3, 9288 CA Telephone 31(0)512334444

Postbus 23, 9288 ZG Telefax 31(0)512334430

E-mail: inf[email protected]

Website: www.stertil.nl

1.2 SPECIFICATIONS

Also see type plate on the mobile column lift.

Model ST 1082-F/BAT ST 1082-R/BAT

Capacity 18,000 lbs

Pressure relief valve 3,800 psi (sealed ex-works with plastic cap)

Electrical power

24vdc

4HP

Mains supply (bat. charger)

1x115V 60 Hz 2A 1x phase, 1x zero, 1x earth

Main battery fuse 200 AT

Operational voltage 24 V=

Stroke 69”

Lifting speed 44"/min

Lifting/lowering time 94 sec/68 sec

Noise level max 73 dB(A)

Set-up Indoors / outdoors

Weight 1250 lbs

Lifting column interconnection

cable length 39' - 4"

Maximum distance between

lifting columns 29' - 6"

Maximum floor suface

pressure 900 psi (per front support) – ST 1082-R/BAT

7000 psi (per wheel) – ST 1082-F/BAT

Maximum floor load

7000 lbs (per front support)

Operation temperature 5 to 122° F (-15 to +50°C)

2. DIRECTIONS

2.1 SCOPE

This manual refers to the Mobile Column Lift.

This manual contains useful and important information for proper functioning and maintenance of the lifting system. It

also contains important instructions to prevent accidents and serious damage prior to and during operation of the lifting

system, and it enables the product to perform as safelyand flawlesslyaspossible.Readthismanualcarefullybeforeusing

the lifting system, familiarize yourself thoroughly with the functioning and operation of the lifting system and strictly

observe the directions given.

2.2 GUARANTEE AND LIABILITY

See the terms of delivery and order conformation.

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