Strobl Strocomp 433 Manuale utente

Operating Instructions

for operating and maintenance personnel

Always keep with the machine

Compressor

Art. no.

Strocomp 433, 656, 864, 865

111593008 / 011 / 024 / 012

Machine no.

3 525102

Rev. 00-0208

Contents

1 Guide to the Operating Instructions

1.1 Foreword 1 — 2............................................

1.2 Icons and symbols 1 — 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Safety Regulations

2.1 Principle 2 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Onwards sale 2 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Designated use 2 — 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Use contrary to the designated use 2 — 5. . . . . . . . . . . . . . . . . . . . .

Modifications 2 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Liability 2 —. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exclusion of liability 2 —. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5 Personnel selection and qualifications 2 — 7. . . . . . . . . . . . . . . . . .

Training 2 — 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Qualified electrician 2 — 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Safety equipment 2 — 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7 Protective equipment 2 — 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.8 Risk of injury -- residual risk 2 — 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.9 Risk of crushing and knocking 2 — 11. . . . . . . . . . . . . . . . . . . . . . . . .

Transporting the machine 2 — 11. . . . . . . . . . . . . . . . . . . . . . . . . . .

2.10 Electrical contact 2 — 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.11 Risk of burns and scalding 2 — 13. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.12 Place of work 2 — 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine operator 2 — 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories operator 2 — 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.13 Working area 2 — 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.14 Conduct in an emergency 2 — 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15 Sound emissions 2 — 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator 2 — 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Spare parts 2 — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.17 Accessories 2 — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.18 Storing the machine 2 — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.19 Injuries through unauthorised starting or use of the machine 2 — 17

Contents

3 General Technical Description

3.1 Machine designation 3 — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Machine versions 3 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Scope of supply 3 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Summary 3 — 3............................................

Strocomp 433 and 5 3 — 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strocomp 864 / 865 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 5

3.5 Technical data 3 — 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions 3 — 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Weights 3 — 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Performance data 3 — 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical connection 3 — 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fluid capacities 3 — 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Rating plate 3 — 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7 Sound power level 3 — 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.8 Safety equipment 3 — 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Personal protective equipment 3 — 11. . . . . . . . . . . . . . . . . . . . . .

Safety valve 3 — 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.9 Functional description 3 — 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General description of the machine 3 — 12. . . . . . . . . . . . . . . . . .

Pressure-reducing valve 3 — 13. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check valve 3 — 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dump valve 3 — 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drain valve 3 — 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.10 Control cabinet 3 — 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

with main switch 3 — 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

with rotary switch 3 — 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.11 Operating elements 3 — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents

III

4 Transport, Set-up and Connection

4.1 Unpacking the machine 4 — 1...............................

4.2 Transporting the machine 4 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Transport by hand 4 — 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Selecting the set-up site 4 — 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Set-up site requirements 4 — 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. Setting up 4 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inclination angles 4 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7 Electrical connection 4 —. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Prerequisites 4 —. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Laying electrical supply cables 4 — 7. . . . . . . . . . . . . . . . . . . . . .

Connection to the mains power supply 4 — 7. . . . . . . . . . . . . . .

4.8 Connecting the air hose 4 — 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Starting up

5.1 Checks 5 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Visual checks 5 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical connection 5 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating materials 5 — 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compressor oil level 5 — 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Test run 5 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switch-on conditions 5 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Switching on the machine 5 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

with main switch 5 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

with rotary switch 5 —. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 Shutting down machine after starting up 5 — 7. . . . . . . . . . . . . . . .

with main switch 5 — 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

with rotary switch 5 — 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents

Operation

.1 Requirements — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.2 Emergency shutdown procedures — 2. . . . . . . . . . . . . . . . . . . . . .

.3 Setting the working pressure — 3. . . . . . . . . . . . . . . . . . . . . . . . . . .

Setting values — 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.4 Operating the machine — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Interrupting operation — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Resuming operation — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stopping delivery —. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.5 Using the spray gun — 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Interrupting operation — 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Resuming operation — 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stopping delivery — 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Cleaning the machine — 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Information on cleaning — 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Faults, Cause and Remedy

7.1 Machine, general 7 — 2.....................................

8 Maintenance

8.1 Maintenance intervals 8 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance Chart

40--030 General maintenance work 8 — 5. . . . . . . . . . . . . . . . . . .

43--039 Draining condensate water 8 —. . . . . . . . . . . . . . . . . . .

43--040 Checking the compressor oil level 8 — 8. . . . . . . . . . . . .

43--041 Changing the compressor oil 8 — 10. . . . . . . . . . . . . . . . .

43--042 Cleaning and replacing the air filter 8 — 13. . . . . . . . . . . .

Contents

9 Decommissioning

9.1 Temporary decommissioning 9 — 1..........................

9.2 Storing the machine 9 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3 Final decommissioning, disposal 9 — 2. . . . . . . . . . . . . . . . . . . . . . .

Electric machines 9 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 Appendix

10.1 General tightening torques 10— 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2 Lubricant recommendation 10— 3. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Index of Key Words

Contents

About these Operating Instructions

1 — 1

01_0003_0802GB

1 Guide to the perating Instructions

In this chapter you will find notes and information that will help you

use these Operating Instructions. Do not hesitate to contact us if you

have any queries:

Maschinenbau Rudolf GmbH

Gewerbegebiet Zingsheim Süd 7

53947 Nettersheim

Germany

Phone: +49 (0) 2486 80246 0

Fax: +49 (0) 2486 80246 46

Mail: [email protected]

Web: www.strobl-beschichtungstechnik.de

or the branch or services agent responsible for you.

About these Operating Instructions

1 — 2 01_0003_0802GB

These Operating Instructions are intended to familiarise the user with

the machine and to assist him in using the machine properly in va-

rious possible applications.

The Operating Instructions contain important information on how to

operate the machine safely, properly and economically. Taking these

instructions into consideration will help

-- to avoid dangers,

-- to reduce repair costs and downtimes,

-- to increase the reliability and service life of the machine.

The Operating Instructions must be supplemented by the relevant

national rules and regulations for accident prevention and environ-

mental protection.

The Operating Instructions must always be available wherever the

machine is in use.

The machine owner must make the location of these Operating In-

structions known to all personnel charged with performing jobs

on the machine and ensure they are accessible. These operating

instructions must be read and applied by any person who carries out

work with or on the machine, e.g.

-- operation, including setting up, fault rectification in the course of

work, removal of production waste, care and disposal of fuels and

consumables,

-- service (maintenance, inspection, repair), and/or

-- transport.

The generally recognised rules of technology for safe and proper

working must be observed in addition to the Operating Instructions

and mandatory rules and regulations for accident prevention and

environmental protection in the country and place of use of the ma-

chine.

Continued on following page

1.1 Foreword

About these Operating Instructions

1 — 3

01_0003_0802GB

The Branch or Agent serving you, or the Aichtal Works, will be happy

to give you more information, should you have any questions follo-

wing your study of the Operating Instructions.

You will make it much easier for us to answer any questions if you

can give us the details of the machine model and the machine num-

ber.

Modifications are made from time to time in the interests of constant

improvement and it could be possible that we were unable to take

these into consideration when these Operating Instructions were

printed.

These operating instructions are not covered by the Amendment

Service of Maschinenbau Rudolf GmbH. Alterations may be made

to these operating instructions without prior notification.

The contents of this document may not be reproduced, even in part,

without our written permission. All technical data, drawings, etc. are

protected by copyright law.

The pages are divided into chapters where they are numbered con-

secutively.

Example: Page 3--2

Chapter 3

Page 2

 Copyright by Maschinenbau Rudolf GmbH

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