Struers LaboForce-50 Manuale utente

LaboForce-50

Instruction Manual

Original Instructions

Doc. no.: 16357025-01_C_en-us

Date of release: 2023.02.03

The contents of this manual are the property of Struers ApS. Reproduction of any part of this manual without

the written permission of Struers ApS is not allowed.

2 LaboForce-50

Table of Contents

1 About this manual 5

2 Safety 5

2.1 Intended use 5

2.2 LaboForce-50safety precautions 5

2.2.1 Read carefully before use 5

2.3 Safety messages 6

2.4 Safety messages in this manual 7

3 Getting started 7

3.1 Device description 7

3.2 LaboForce-50 8

4 Transport and storage 9

4.1 Long-term storage or shipping 9

5 Installation 9

5.1 Unpack the machine 9

5.2 Check the packing list 10

5.3 Installation - LaboForce-50 10

5.4 Adjusting the specimen mover 12

5.4.1 Insert a specimen mover plate 12

5.4.2 Adjust the height of the specimen mover plate 13

5.4.3 Adjusting the horizontal position of the specimen mover plate 13

5.4.4 Complete the adjustment 14

5.5 Noise and vibration levels 14

6 Operate the device 14

6.1 Control panel functions 14

7 Maintenance and service 15

7.1 General cleaning 15

7.2 Daily 16

7.3 Weekly 16

7.4 Monthly 16

7.4.1 LaboForce-50 - pressure feet 16

7.5 Spare parts 16

7.6 Service and repair 17

7.7 Disposal 17

LaboForce-50 3

8 Troubleshooting 17

9 Technical data 18

9.1 Technical data - LaboForce-50 18

9.2 Diagrams - LaboForce-50 18

9.3 Legal and regulatory information 21

10 Manufacturer 21

Declaration of Incorporation of PartlyCompletedMachinery 23

4 LaboForce-50

1 About this manual

CAUTION

Struers equipment must only be used in connection with and as described in the

Instruction Manual supplied with the equipment.

Note

Read the Instruction Manual carefully before use.

Note

If you wish to view specific information in detail, see the online version of this

manual.

2 Safety

2.1 Intended use

The device is for professional semi-automatic materialographic preparation (grinding or polishing)

of materials for further materialographic inspection.

LaboForce-50 is intended to be used in combination with:

• LaboPol-20

• LaboPol-30

• LaboPol-60

Do not use the machine for

the following

Other equipment than stated in the section "Intended use".

Model LaboForce-50

2.2 LaboForce-50safety precautions

2.2.1 Read carefully before use

Ignoring this information and mishandling of the equipment can lead to severe bodily injuries and

material damage.

1 About this manual

LaboForce-50 5

General safety precautions

1. The machine must be installed in compliance with local safety regulations. All functions on the

machine and any connected equipment must be in working order.

2. This device must be mounted securely on the machine.

3. The operator must read the safety precautions and Instruction Manual, as well as relevant

sections of the manuals for any connected equipment and accessories.

4. If you observe malfunctions or hear unusual noises, switch off the machine and call technical

service.

5. In case of fire, alert bystanders and the fire brigade. Disconnect the electrical power supply. Use

a powder fire extinguisher. Do not use water.

6. This machine must be operated and maintained only by skilled/trained personnel.

7. Always switch off the electrical power supply and remove the plug or power cable before

dismantling the machine or installing additional components.

8. The machine must be disconnected from the electrical power supply before any service. Wait 5

minutes until residual potential on the capacitors is discharged.

9. Struers equipment must only be used in connection with and as described in the Instruction

Manual supplied with the equipment.

10. If the equipment is subjected to misuse, incorrect installation, alteration, neglect, accident or

incorrect repair, Struers will accept no responsibility for damage to the user or the equipment.

11. Dismantling of any part of the equipment, during service or repair, should always be performed

by a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.).

2.3 Safety messages

Struers uses the following signs to indicate potential hazards.

ELECTRICAL HAZARD

This sign indicates an electrical hazard which, if not avoided, will result in death or

serious injury.

DANGER

This sign indicates a hazard with a high level of risk which, if not avoided, will result in

death or serious injury.

WARNING

This sign indicates a hazard with a medium level of risk which, if not avoided, could

result in death or serious injury.

CAUTION

This sign indicates a hazard with a low level of risk which, if not avoided, could result

in minor or moderate injury.

6 LaboForce-50

2 Safety

CRUSHING HAZARD

This sign indicates a crushing hazard which, if not avoided, could result in minor,

moderate or serious injury.

HEAT HAZARD

This sign indicates a heat hazard which, if not avoided, can result in minor,

moderate or serious injury.

General messages

Note

This sign indicates that there is a risk of damage to property, or a need to proceed

with special care.

Hint

This sign indicates that additional information and hints are available.

2.4 Safety messages in this manual

WARNING

Struers equipment must only be used in connection with and as described in the

Instruction Manual supplied with the equipment.

CAUTION

Keep clear of rotating parts during operation.

CAUTION

When working at machines with rotating parts, take care to prevent clothes and/or

hair from being caught by the rotating parts.

3 Getting started

3.1 Device description

LaboForce-50 is a control panel/specimen mover unit which can be mounted on the following

machines for semi-automatic materialographic preparation (grinding/polishing): LaboPol-20,

LaboPol-30 and LaboPol-60.

The operator selects the grinding/polishing surface and the cooling fluid/abrasive suspension to

be applied.

A holding device for the preparation of specimens must be used with the specimen mover. The

holding device holds 4 specimens.

3 Getting started

LaboForce-50 7

The specimen mover head has pressurized feet which can be adjusted individually to keep the

specimens in place.

The operator decides which holding device should be used and the specimen force is adjusted

individually on the pressurized feet from the mover head to keep the specimens in place.

The operator sets the rotation speed of the preparation disc before starting the process.

The operator starts the machine by pressing the Start button on the control panel.

Cooling water is applied automatically when the operator opens the water tap. The operator applies

other fluids manually or by using a separate dosing unit.

The operator stops the machine by pressing the Stop button on the control panel.

The operator cleans the specimens before the next preparation step or inspection.

The machine must always be used with the splash guard in place.

If the emergency stop is activated, the power to all moving parts is cut.

3.2 LaboForce-50

Front view

AControl panel

BDisc speed control

CLED light (not shown)

DSpecimen mover head

EControl panel column

Rear view

ARotation switch (Specimen mover head)

BLocking handle

CType plate

8 LaboForce-50

3 Getting started

The specimen mover

AHousing

BForce indicators

CQuick release ring

DForce adjustment screw

EPressure feet

4 Transport and storage

If, at any time after the installation, you have to move the unit or place it in storage, there is a

number of guidelines we recommend that you follow.

• Package the unit securely before transportation. Insufficient packaging could cause damage

to the unit and will void the warranty. Contact Struers Service.

• We recommend that you use the original packaging and fittings.

4.1 Long-term storage or shipping

For instructions on how to prepare the unit for long-term storage or shipping, see the specific

machine manual.

Pay specific attention to the following:

• Disconnect the unit from the electrical power supply.

• Remove the control panel or specimen mover.

• Place the machine and accessories in their original packaging.

5 Installation

5.1 Unpack the machine

Note

We recommend that you keep all original packaging and fittings for future use.

4 Transport and storage

LaboForce-50 9

1. Cut the packing tape on the top of the box.

2. Remove the loose parts.

3. Remove the unit from the box.

5.2 Check the packing list

Optional accessories may be included in the packing box.

The packing box contains the following items:

Pcs. Description

1 LaboForce-50

1 Spacer and 2 M4 screws for mounting on LaboPol-30 and LaboPol-60

1 Spacing disc

1 Allen key for mounting the specimen mover plate

1 Instruction Manual set

5.3 Installation - LaboForce-50

Install the specimen mover in the connection hole of the machine.

Note

This device must be mounted securely on the machine.

Note

Do not use the speed control knob on the control panel to move the specimen mover.

Procedure - LaboPol-20

1. Remove the plastic disc protecting the communication cable.

2. Connect the communication cable on the column to the

connection port on the machine.

10 LaboForce-50

5 Installation

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