Stuart Turner PH 45 TS S Guida

Installation, Operation & Maintenance

Instructions

Please leave this instruction booklet with the owner as it contains

important guarantee, maintenance and safety information

Read this manual carefully before commencing installation.

This manual covers the following products:

CE compliant product

PH 45 TS S

Pt. No. 46628

PH 45 TS S

Pt. No. 46629

FOR POSITIVE HEAD APPLICATIONS ONLY

50 Hz

- 2 -

Cont ...

PRODUCT DESCRIPTION

Electric motor driven centrifugal pump.

APPLICATION

The PH stainless steel range of peripheral pumps are designed to pump clean fresh water.

Other clean, non aggressive, non explosive liquids with similar characteristics to water

may be pumped. Consult Stuart Turner for such applications.

The pumps can be used for pressure boosting, fluid transfer and distribution. They are

suitable for flooded suction applications. Alternatively a maximum suction lift of 4.6 m is

permitted when using a Stuart footvalve/strainer.

zThis pump set must not be used for any other

application without the written consent of Stuart

Turner Limited.

zDo not connect this pump to the mains water

supply.

zThe use of this product requires experience with

and knowledge of the product.

zPersons with reduced physical, sensory or mental

capabilities must not use this product, unless they

are under supervision or have been instructed in

the use of the product by a person responsible for

their safety.

zChildren must not use or play with this product.

Please read installation details carefully as they are intended to ensure this

product provides long, trouble free service. Failure to install the unit in

accordance with the installation instructions will lead to invalidation of the

warranty.

STORAGE

If this product is not to be installed immediately on receipt, ensure that it is stored in a dry,

frost and vibration free location in its original packaging.

CONTENTS Page

Checklist ........................................................3

Important Facts - read before commencing installation ...................4

Location ........................................................6

Electrical Installation ...............................................7

Plumbing .......................................................10

Technical Specication .............................................11

Trouble Shooting .................................................12

Guarantee .......................................................13

- 3 -

CHECKLIST

Your product may vary slightly from the picture above.

Fig. 1

IMPORTANT: With the pump removed

from its packaging check for any damage

prior to installation. If any damage is

found contact Stuart Turner Ltd within

24 hours of receipt.

- 4 -

Cont ...

1 IMPORTANT FACTS: READ BEFORE COMMENCING PUMP INSTALLATION

A. Water storage capacity.

1.11 The water storage capacity must be sufficient to meet the flow rates required

by the pumped equipment and any other water using fittings and appliances,

which may be operated simultaneously. DO NOT RUN PUMP DRY.

1.12 Ensure the pump is primed as described in the priming section before starting,

damage to the shaft seal will result otherwise. See Section 4 - Plumbing.

B. Water temperature

The water entering the pump must be controlled as follows:

1.13 The maximum allowable water temperature is 80 oC.

1.14 The minimum allowable water temperature is 4 oC.

1.15 Ambient temperature: The pump must be sited in a location where the

maximum ambient temperature does not exceed 40 oC.

1.16 DO NOT fit a pump if the hot water is heated via a method whereby the water

temperature cannot be controlled, such as solar or solid fuel you must consult

the PumpAssist team on +44 (0) 800 31 969 80.

C. Pipework - general

1.17 Pipework design: Care should be taken in the design of pipework runs to

minimize the risk of air locks e.g. use drawn bends rather than 90obends.

1.18 DO NOT allow contact with oil or cellulose based paints, paint thinners or

strippers, acid based descalents or aggressive cleaning agents.

D. Plumbing installation regulations

1.19 The plumbing installation must be installed by a qualified person and in

accordance with local regulations.

E. Electrical/installation regulations

1.20 The electrical installation must be installed by a qualified person and in

accordance with local regulations.

1.21 Check the mains voltage and frequency corresponds to the values on the pump

rating plate.

F. Variable performance

1.22 PH 45 TS S pumps are designed to allow the performance of the pump to be

modified by turning the mounting plate through approximately 30º.

To change the performance of the pump, use the following procedure:-

1) The pump is supplied set in the maximum performance position (Fig. 3).

2) Turn the pump off electrically, isolate liquid supply to the pump and vent

system pressure.

3) Slacken the four M6 screws that retain the Pump Body to the motor. Liquid

may leak from the joint in the body of the pump.

4) To reduce the performance turn the Mounting Plate anti clockwise until the

cast tang contacts the M6 screw (see Fig. 2).

5) To increase the performance turn the Mounting Plate clockwise until the cast

tang contacts the M6 screw (see Fig. 3).

- 5 -

Cont ...

6) Ensuring the ‘O’-ring seal is not trapped between the faces, re-tighten the four

M6 retaining screws. This must be done evenly to ensure the correct function of

the pump. Tighten to 2.6 Nm, do not over tighten.

7) Repeat priming procedure detailed in Section 4 before restarting the pump.

8) Check pump and pipework for leaks whilst pump is running and stationary

before leaving the installation unattended.

Increase Performance

Fig. 3

Reduce Performance

Fig. 2 M6 screw x 4

Cast tang

Pump Body

Mounting Plate

FLOW (l/min)

HEAD (metres)

Max. Performance

Min. Performance

Fig. 4

- 6 -

Cont ...

2 LOCATION - GENERAL

2.11 Access: For emergencies and maintenance the pump must be

easily accessible.

2.12 Protection: The pump must be located in a dry position, frost free

and protected from freezing.

2.13 Ventilation: Ensure an adequate air flow to cool the pump. Separate

the pump from other appliances that generate heat. An 80 mm (3 “)

air gap must be maintained around the pump.

2.14 Safety: The motor casing can become very hot under normal

operating conditions. Care must be taken to ensure it cannot be

touched during operation.

2.15 Water retention: Site the pump in a location where in the unlikely

event of a water leak, any spillage is contained or routed to avoid

electrics or areas sensitive to water damage.

2.16 Pump position: The pump must be positioned on its mounting feet and as

close to the water source as possible.

2.17 Mounting foot securing: This pump is fitted with steel feet. If there is a

requirement to secure the pump via the feet, the following points should be

noted.

The pump should be mounted only in the horizontal position.

The mounting bolts used to secure the pump must be fitted with a plain washer

to distribute clamping load evenly across load bearing face of foot (not supplied).

Fig. 5

PLAIN

WASHER

MOUNTING

FOOT

BOLT

Fig. 6

- 7 -

Cont ...

3 ELECTRICAL INSTALLATION / EARTHING

3.11 Regulations: The electrical installation must be carried out in

accordance with the current local regulations by a qualified person.

3.12 Safety: In the interests of electrical safety a 30 mA residual current

device (R.C.D. not supplied) should be installed in the supply circuit.

This may be part of a consumer unit or a separate unit.

3.13 Before starting work on the electrical supply ensure power supply is

isolated.

3.14 DO NOT allow the supply cord to contact hot surfaces, including the

motor shell, pump body or pipework. The cord should be safely routed

and secured by cable clips.

3.15 Earthing: This appliance must be earthed via the supply cord, which must be

correctly connected to the earth point located in the terminal box.

3.16 Connections: The pump must be permanently connected to the fixed wiring of

the mains supply using the factory fitted supply cord, via a dedicated double

pole switched fused spur off the ring main.

3.17 Wiring of connection unit:

WARNING: This appliance must be earthed.

This product range must be permanently connected to fixed wiring and is

provided with a set of terminals which allow the connection of a flexible supply

cord.

Select a cord and fuse size based on the motor full load current and the

surrounding conditions in accordance with 60335-1.

For information on cable fitting and connection, consult the wiring diagram and

cable gland and supply cord fitting instructions.

- 8 -

Cont ...

3.18 Cable Gland & Supply Cord Fitting Instructions (Single phase range)

The cable gland assembly Fig. 9 (items 1 & 2) provides the necessary protection

against ingress of solid objects and moisture as well as providing cable retention.

Assembly instructions are as follows: -

1. Ensure selected cable sheath

diameter is within the permitted

range (6.5 to 9.5 mm).

2. Strip and prepare the cable

sheath and insulators as shown

in Fig. 7.

3. Disassemble cable gland as

shown in Fig. 9 and insert cable

into position ensuring ‘O’-ring

(item 1) is placed over the cable

before the clamping insert (item 2) is tightened.

4. Consolidate the stranded conductor

ends by twisting and shape the earth

conductor as shown in Fig. 8 (item 3).

5. Remove earth terminal post

clamping components and

assemble as shown in Fig. 8

ensuring shaped conductor is

orientated as shown and all

strands of the conductor are

clamped between the washers.

6. Insert and secure live and

neutral conductors ensuring all

conductor strands are clamped.

7. Confirm cable routing is as shown

in Fig. 9 and assemble and secure

terminal box lid.

110

8(Dims. in mm)

Fig. 7

Fig. 9

Fig. 8

- 9 -

3.19 Wiring diagram:

3.20 Fuse: All models should use 5 Amp fuse.

3.21 Supply cord replacement:

The internal wiring within the terminal box is routed and

secured to ensure compliance with the electrical standard

EN 60335-1. It is essential that prior to any disturbance of

this internal wiring, all cable routing and securing details are

carefully noted to ensure re-assembly to the same factory

pattern is always maintained.

NLE

MAIN

WINDING

THERMOTRIP

START

WINDING

BLUE

BROWN

BLACK

TERMINAL

BLOCK

BLUE

BROWN

GREEN /

YELLOW

BLUE

CAPACITOR

Fig. 10

- 10 -

4 PLUMBING

4.11 Pipework: For optimum performance pipework use 22 mm dia., 15 mm can be

used but will result in reduced pump performance.

4.12 Isolating valves: Separate isolating valves (non restrictive) must be fitted to

allow easy pump service.

4.13 Although this pump is not self priming, once fitted with a footvalve and strainer it

can be used to draw water from a storage tank below the pump position, or

without a footvalve and stainer, from a tank above the pump position.

4.14 System flushing: The pipework system should be flushed out

prior to the pump being connected to ensure any contaminants/

chemical residues and foreign bodies are removed from elsewhere

in the system.

4.15 Priming:

Never operate pump with inlet and/or outlet isolating valves in

the closed position. Damage will occur!

The pump must be primed (filled with water) before starting.

4.16 Flooded suction conditions:

Turn on the isolating valves.

(a) Loosen vent plug and allow an even flow of water this may take a

few seconds.

(b) Re-seal vent plug, nipping tight.

The pump is now ready to start.

4.17 Suction lift conditions:

Turn on isolating valves

(a) Loosen vent plug.

(b) Fill the pump head and suction

pipe with water from the discharge

port until filled with water.

4.18 Maintenance:

This product is maintenance free for its life, however it is a mechanical product

and will eventually show signs of wear. Spare parts are available, for more

information phone the Stuart Turner PumpAssist team on +44 (0) 800 31 969 80.

Max. suction

head 20 m

Fig. 11

Max. suction

lift 4.6 m

Min. immersion

depth 0.5 m Suction pipe run, no

greater than 6 m

Min. flooded

suction 0.5 m

INLET OUTLET

PRIMING PLUG PRIMING PLUG

Fig. 12

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