Stuart Turner S2.0 bar Twin Guida

MONSOON

Installation, Operation & Maintenance

Instructions

Please leave this instruction booklet with the home owner as it contains important

warranty, maintenance and safety information.

Read this manual carefully before commencing installation.

This manual covers the following products:

Monsoon S2.0 bar Single

Monsoon S1.5 bar Twin

Pt. No. 46497 Pt. No. 46497 ROI

Pt. No. 46506 Pt. No. 46506 ROI

Pt. No. 46497 EXP

Pt. No. 46506 EXP

Monsoon S3.0 bar Single

Monsoon S2.0 bar Twin

Pt. No. 46419 Pt. No. 46419 ROI

Pt. No. 46415 Pt. No. 46415 ROI

Pt. No. 46419 EXP

Pt. No. 46415 EXP

Monsoon S4.5 bar Single

Monsoon S3.0 bar Twin

Pt. No. 46420 Pt. No. 46420ROI

Pt. No. 46416 Pt. No. 46416 ROI

Pt. No. 46420EXP

Pt. No. 46416 EXP

Monsoon S4.0 bar Twin

Pt. No. 46417 Pt. No. 46417 ROI

Pt. No. 46417 EXP

Monsoon S4.5 bar Twin

Pt. No. 46418 Pt. No. 46418 ROI

Pt. No. 46418 EXP

FOR POSITIVE HEAD APPLICATIONS

Please note images are representative only and may not portray

your model

CONTENTS

1PRODUCT OV ERVIEW .....................................................................................1

2WARNINGS .................................................................................................... 2

3CHECKLIST .................................................................................................... 4

4REGIONAL SU ITABILITY .................................................................................. 5

5IMPORTANT FACTS - READ BEFORE COMMENCING PUMP INSTALLATION....... 6

6LOCATION

G ENERAL ................................................................................... 8

7PUMP CONNECTIONS ................................................................................... 14

8ELECTRICAL INSTALLATION .......................................................................... 19

9COMMISSIONING ..........................................................................................24

10 MAINT ENANCE..............................................................................................25

11 TECHNICAL SPECIFICATION ..........................................................................27

12 TROUBLE SHOOTING GU IDE .........................................................................32

13 THE MONSOON WARRANTY – 5 YEA RS.........................................................36

14 DECLARATION OF CONFORMITY.................................................................. 38

1PRODUCT OVERVIEW

1.1 Product Description

Electric motor driven single or twin ended peripheral pump, complete with an

automatic control system, consisting of flow switches and electronic controls.

1.2 Application

Monsoon Standard pumps are suitable for positive head installation conditions.

The pumps are designed for pressure boosting applications in vented stored hot

or cold, clean fresh water systems, where under gravity, some flow (approx.

0.6 l/min) is available. Inlet pressures to the pump and ambient temperatures must

not exceed the values given in the technical specifications.

Monsoon Standard Single pumps are not suitable for boosting a single side of a

dual flow mixer valve or tap. Consult Stuart Turner for alternative pump.

1.3 Storage

If this product is not to be installed immediately on receipt, ensure that it is stored

in a dry, frost and vibration free location in its original packaging.

1.4 Environment Protection

Your appliance contains valuable materials which can be recovered or recycled.

At the end of the products’ useful life, please leave it at an appropriate local civic

waste collection point.

2WARNINGS

•This pump set must not be used for any other application

without the written consent of Stuart Turner Limited and in

particular, must not be connected directly to the mains

water supply.

•This appliance can be used by children aged from 8 years and

above and persons with reduced physical, sensory or mental

capabilities or lack of experience and knowledge if they have

been given supervision or instruction concerning use of the

appliance in a safe way and understand the hazards involved.

•Children shall not play with the appliance.

•Cleaning and user maintenance shall not be made by children

without supervision.

•The motor casing can become very hot under normal operating

conditions. Care must be taken to ensure it cannot be touched

during operation.

•The electrical installation must be carried out in accordance

with the current national electrical regulations.

•The electrical installation must be installed by a qualified

person.

•In the interests of electrical safety a 30 mA residual current

device (R.C.D. not supplied) should be installed in the supply

circuit. This may be part of a consumer unit or a separate unit.

•Maximum head (closed valve) S1.5 bar twin-15 metres, S2.0 bar

twin-20 metres, S3.0 bar twin-30 metres, S4.0 bar twin-

40 metres, S4.5 bar twin-45 metres. S2.0 bar single-20 metres,

S3.0 bar single-30 metres, S4.5 bar single-45 metres.

•Before starting work on the electrical supply ensure power

supply is isolated.

•DO NOT allow the supply cord to contact hot surfaces,

including the motor shell, pump body or pipework. The cord

should be safely routed and secured by cable clips.

•This appliance must be earthed via the supply cord, which

must be correctly connected to the earth point located in the

terminal box.

•The supply cord and internal wiring within the terminal box

are routed and secured to ensure compliance with the

electrical standard EN 60335-1. It is essential that prior to

any disturbance of this internal wiring, all cable routing and

securing details are carefully noted to ensure re-assembly to

the same factory pattern is always maintained.

•If the supply cord is to be changed or is damaged, it must be

replaced with a special cord assembly available from Stuart

Turner or one of their approved repairers.

Please read installation details carefully as they are intended to ensure this product

provides long, trouble free service. Failure to install the unit in accordance with

the installation instructions will lead to invalidation of the warranty.

3CHECKLIST

IMPORTANT: With the pump removed from its packaging check for any damage

prior to installation. If any damage is found contact Stuart Turner Ltd within

24 hours of receipt.

Figure 1

Item

Description Qty

A Pump 1

B Hose & integral washer 4 (2)

Your product may vary slightly from the illustration above.

The quantitiesshown above are for twin pumps, (single pumps are shown in

brackets).

4REGIONA L SUITABILITY

Before commencing installation, ensure the product you have purchased is

correct for your region, to avoid invalidating the warranty.

Check the part number:

Example:

UK product Pt. No. 46416

ROI product Pt. No. 46416 ROI

Export product Pt. No. 46416 EXP

•This installation book refers to UK pipework and pumps supplied

with hoses suitable for 22 mm pipework.

•If you have purchased a product suitable for ROI (Republic of Ireland)

it will be supplied with hoses suitable for 21 mm pipework.

•If you have purchased a product suitable for Export it will be

supplied with hoses suitable for G ¾ connections.

5IMPORTANT FACTS - READ BEFORE COMMENCIN G PUMP INSTALLA TION

5.1 Water Storage Capacity

The hot and cold water storage capacitymust be sufficient to meet the flow rates

required by the pumped equipment and any other water using fittingsand

appliances, which may be operated simultaneously.

Ensure the pump is primed as described in the priming section before starting,

damage to the shaft seal will result otherwise. See Section 9- Commissioning.

5.2 Water Temperature

The water entering the pump must be controlled as follows:

•The maximum allowable water temperature is 65 °C.

•The minimum allowable water temperature is 4 °C.

•DO NOT fit a pump if the hot water is heated via a method

whereby the water temperature cannot be controlled, such as

solar or solid fuel you must consult the TechAssist team on

+44 (0) 800 31 969 80.

5.3 Minimum Flow

For this pump to operate correctly there must be a minimum gravity flow of at

least 0.6 l/min through all outlets to be pumped.

5.4 Pipework

–

General

Secure pipework: Ensure pipework to and from pump is independentlysupported

& clipped to prevent forces being transferred to inlet and outlet branches of

pump.

Flux: Solder joints must be completed and flux residues removed prior to pump

installation (flux damage will void any warranty).

Pipework design: Care should be taken in the design of pipework runs to minimize

the risk of air locks e.g. use drawn bends rather than 90° bends.

•DO NOT introduce solder flux to flexible hoses, pumps or pump

parts manufactured from plastic.

•DO NOT allow contact with oil or cellulose based paints, paint

thinners or strippers, acid based descalents or aggressive

cleaning agents.

•DO NOT install a non-return valve, or devices which contain non-

return valves, in the suction (inlet) pipework to the pump. The

pump must be free to vent to the supply tank at all times.

•DO NOT bend the flexible hoses beyond 30°. They must be

installed as straight as possible.

•DO NOT connect this pump to the mains water supply.

5.5 Plumbing Installation Regulations

The plumbing installation must comply with the current water and building

regulations.

The plumbing installation must be installed by a qualified person.

6LOCATION

GENERAL

•Access: For emergencies and maintenance the pump must be

easily accessible.

•Protection: The pump must be located in a dry position, frost

free and protected from freezing, particularly when installed in a

loft (not recommended).

•Ventilation: Ensure an adequate air flow to cool the pump.

Separate the pump from other appliances that generate heat. An

80 mm (3 ") air gap must be maintained around the pump.

•Safety: The motor casing can become very hot under normal

operating conditions. Care must be taken to ensure it cannot be

touched during operation.

•Water retention: Site the pump in a location where in the

unlikely event of a water leak, any spillage is contained or routed

to avoid electrics or areas sensitive to water damage.

•Static inlet pressure: Before deciding where to locate the unit,

check to ensure the static inlet head between pump and the

bottom of the cold water tank (Figure 2 and Figure 3), is at least

0.5 metres and does not exceed the max inlet head of 14 metres.

•Ambient temperature: The pump must be sited in a location

where the maximum ambient temperature does not exceed

40 °C.

•Pipework: For optimum performance pipework MUST be 22 mm

(21 mm in ROI). Pipework should only reduce to 15 mm when

entering terminal fitting.

•Noise: The anti-vibration mounting feet and flexible hoses which

are supplied as standard, and a precaution to reduce noise

transmission, however care must be taken when mounting the

pump that any noise is not amplified through loose panels or

pipework. Do not screw down the pump.

•Direction of flow: Ensure the water flow is in the direction of the

arrow that is marked on the flow switch reed clamp (vertically

upwards).

•Flexible hoses: Only use the Stuart Turner hose set supplied with

the pump.

•Isolating valves: Separate system isolating valves (non

restrictive) must be fitted to allow easy pump service.

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