Stuart Turner Wasteflo Istruzioni per l'installazione e il funzionamento

Installation & Maintenance Instructions

Please leave this instruction booklet with the home owner

as it contains important guarantee, maintenance and safety

information

Shower Waste Pump/

Controller with Tiled Floor

Gully - SWP TF

Part No 46597

Shower Waste Pump/

Controller with Sheet Vinyl

Floor Gully - SWP SF

Part No 46598

Shower Waste Pump/

Controller with 90 mm

Shower Tray Gully - SWP 90

Part No 46599

Shower Waste Pump/

Controller with 52 mm

Shower Tray Gully - SWP 52

Part No 46600

CE compliant product

Stuart Turner Shower Waste Pump and Controller kit options.

Controller and Pump Assembly

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Cont ...

PRODUCT DESCRIPTION

The Shower Waste Pump Kit is an automatic drainage system, for removal of water from

showers, wet rooms and level access bathrooms.

Please note the following warning signs.

Warning of possible electrical hazard.

Possible danger to personnel or important installation requirement.

APPLICATION

All the safety and operating instructions in this booklet must be

followed.

The unit must not be used for any other application without the

written consent of Stuart Turner Limited.

The unit must be installed by a qualified person.

The unit is not suitable for heavy commercial/industrial

applications.

The plumbing installation must comply with the latest Building

Regulations.

The wiring installation must comply with the latest Wiring

Regulations (BS7671).

This appliance can be used by children aged from 8 years and

above and persons with reduced physical, sensory or mental

capabilities or lack of experience and knowledge if they have

been given supervision or instruction concerning use of the

appliance in a safe way and understand the hazards involved.

Children shall not play with the appliance. Cleaning and user

maintenance shall not be made by children without supervision.

Children should be supervised to ensure that they do not play with

the appliance.

Please read installation details carefully as they are intended to ensure this

product provides long, trouble free service. Failure to install the unit in

accordance with the installation instructions will lead to invalidation of the

warranty.

STORAGE

If this product is not to be installed immediately on receipt, ensure that it is stored in a dry,

frost and vibration free location in its original packaging.

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Cont ...

CHECKLIST

Controller assembly

Pump assembly

Fig. 1

Your product may vary slightly from the picture above.

Item Description Qty Item Description Qty

Controller 1 Pump 1

Controller bracket 4 Housing 1

Fixing screw 4 M4 washer 2

Mounting washer 3 M4 screw 2

Cable grommet 1 Joker valve 2

Pump bracket 1 22 mm fitting 2

Fig. 2

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Cont ...

Gully assembly

See the installation & maintenance instructions provided with the gully.

These parts are not supplied:

Cable, to connect pump to controller (HO5VV-F2 2.5 mm2).

IP55 cable connector, suitable for 2.5 mm2cable.

Screws and raw plugs, to mount the pump bracket.

22 mm pipework, for pump connection.

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Cont ...

1 LOCATION

1.11 The controller assembly is a class II appliance which must be located outside

the bathroom, and within a dry area. It must be positioned at a distance no

further than 3 metres away from the shower gully, to allow the gully switch wire

to be connected.

Ensure easy access, to allow service.

1.12 The pump assembly can be located within the bathroom, within zones 1 and 2,

according to BS 7671, and at a distance no greater than 3 metres away from

controller. Ensure plumbing pipe distances are met (Fig. 4) and that there is easy

access, to allow service. The pump assembly must be located away from the

direct line of water jets, where possible.

1.13 Both the controller and pump must be positioned away from heat sources,

such as radiators and heaters. Care must be taken to protect the unit from frost

and freezing. All pipes at risk of freezing must be protected by thermal

insulation.

2 CONNECTIONS

2.11 Wiring:

2.12 Plumbing:

1 m (max)

0,2 m (min)

4 m (max)

3 m (max)

0,5 m (max)

(Install pump as

low as possible)

(Install pump as close

as possible to gully)

22 mm Compression

Waste pipe

connection

Use formed bends

Fig. 4

Pump supply lead

2,5 mm² - not supplied

3 metres max

Gully switch lead

UL style 2464 - supplied with gully

3 metres max

L N

Connector

- not supplied

230/1/50

Mains supply lead

HO5VVF2 - supplied with controller

1,5 metres

Fig. 3

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3 INSTALLATION

3.11 Pump to be mounted as shown in Fig. 5, and to be against a solid wall, to

limit vibration.

3.12 Use formed bends or 2 x 45obends as shown in Fig. 6 and keep to a

minimum. Do not use 90oelbows.

3.13 Keep connection pipework as straight as possible, with minimum number of

vertical and horizontal runs (Fig. 4).

3.14 Do not combine pump discharge with any other appliance, to reduce risk of

siphoning.

3.15 Always ensure full access to the pump and controller is possible for

maintenance.

3.16 Step 1 GULLY installation:

For the gully installation, see the Installation & Maintenance Instructions provided

with the gully.

3.17 Step 2 Controller installation:

First fix the 4 off brackets (B) to the controller (A) using the screws (C) provided

(Fig. 1).

Now fix the controller to the wall using suitable fixing screws.

3.18 Step 3 Pump installation:

First fix 3 off adhesive mounting washers (D) to the back of the bracket (F) and

assemble the cable grommet (E) to the centre of the bracket (Fig. 2).

Now fix the pump bracket to the wall using suitable fixing screws (not supplied).

The position of the bracket is determined by both the wiring and plumbing

requirements (Figs. 3 & 4).

Assemble the joker valves (K) into the pump body port connections, noting that

the position of the joker valve is different for inlet and outlet connection (Fig. 7).

Note: Either of the pump ports can be used for inlet and outlet connection and

will be determined by your plumbing requirements.

The fitting (L) can now be assembled, and hand tightened to ensure a watertight

seal.

Fig. 7

Inlet connection

Water flow

Outlet connection

Water flow

Fig. 5 Fig. 6

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Cont ...

4 ELECTRICAL INSTALLATION

4.11 Regulations: The electrical installation must be carried out in

accordance with the current national electrical regulations and installed

by a qualified person.

4.12 Safety: In the interests of electrical safety a 30 mA. residual current

device (R.C.D. not supplied) should be installed in the supply circuit.

This may be part of a consumer unit or a separate unit.

4.13 Before starting work on the electrical installation ensure the power

supply is isolated.

4.14 The wiring must not be exposed to water.

4.15 The supply cable must be positioned so that it is not stepped on, cut or

damaged.

4.16 The controller is provided with a factory fitted supply cord. This must be

permanently connected to the fixed wiring of the mains supply. Means for

disconnection must be incorporated in the fixed wiring.

4.17 A suitable method of connection would be via a double pole switched fused

connection unit complying with BS 1363-4, protected with a fuse (see

Section 8 - Technical specification).

4.18 The connection unit should be mounted in an easily accessible position.

4.19 Fuse: A 3 Amp fuse must be fitted.

4.20 The switch control lead and pump supply lead must be connected as shown in

Fig. 8.

4.21 Use 2.5 mm2CSA cable, along with a suitable connector (not supplied) for

joining the pump supply lead to the pump. The pump cable must be routed

through the cable grommet (E).

Note: Prepare the gully switch lead and the pump lead as Fig. 9.

Do not allow excess wire to be placed inside the controller. The

wires from the controller should be arranged as shown in Fig. 8.

Ensure protective cover is replaced as shown in Fig. 10.

FUSE

RATING: 250 mA

FUSE

RATING: 4 A

SUPPLY

230/1/50

GULLY SWITCH

5 VDC

PUMP

24 VDC

20MAX

Fig. 9

Fig. 10

Fig. 8

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Cont ...

6 COMMISSIONING

Before running water through the system, ensure all building debris is

removed from the shower tray and gully.

6.11 The shower waste pump will operate automatically as soon as the required level

of water enters the shower tray.

6.12 The pump will start slowly, while the controller automatically adapts the speed of

the pump to the flow of water into the gully.

6.13 First check that the pump starts after operating the shower.

6.14 Run the shower for a few minutes and check that all connections are watertight.

6.15 Now turn off the shower, to check the purge cycle.

6.16 The purge cycle will start 60 seconds after the last operation of the pump. The

purge cycle will last for 15 seconds.

7 MAINTENANCE

Acid based descalents and aggressive cleaning agents must not

come into contact with the unit.

If in any doubt as to the suitability of the chemical solutions,

please contact our PumpAssist Helpline.

As water is heated scale deposits are released in areas of hard

water. It is recommended that a non acid based descalent is used

to remove limescale. To be carried out every three months.

There should be no dripping from the shower, as this will cause

the pump to operate.

Do not use the shower in the event of a power failure.

7.11 Once installed the pump and controller will not require special maintenance in

normal working conditions.

5 PIPE CONNECTIONS AND FINAL ASSEMBLY

5.11 The pump can now be assembled onto the bracket, and the pipe connections

completed as shown in Fig. 11.

5.12 The 22 mm fitting (L) must be assembled as shown. Fit the nut over the pipe,

then push the grab ring, washer and seal onto the pipe until the end of the seal

is level with the end of the pipe. Now position the pipe into the connector, and

secure the nut, but do not tighten at this stage. Finally push the pipe into the

connector until the internal pipe stop is met, and secure the nut.

5.13 Complete the assembly by fitting the housing (H), and fixing using the screws (J)

and washers (I) provided.

Fig. 11

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Cont ...

7.12 Stuart Turner gullies – cleaning procedure

It is recommended that the gully is cleaned at least every 3 months, to remove

hair, soap and scale deposit, as follows:

A more frequent maintenance may be required depending on usage.

This procedure covers all Stuart Turner gullies - images used for reference

only.

1. Using ‘Hook’ provided remove central Grille from

Gully, clean the Grill and rinse with fresh water

(Fig 12).

2. Using ‘Hook’ provided remove Sensor Cover

from Gully, clean the Cover and rinse with fresh

water (Fig 13).

3. Remove all debris from Gully and clean around

the Sensor switch, taking particular care around

the Sensor Switch Float to ensure no damage

occurs (Fig 14). Flush with clean fresh water.

4. Ensure the Sensor Switch Float is free to move

up / down on the Shaft.

5. If the Sensor Switch Float is stuck / not freely

moving, clean any detriment from the Shaft

ensuring no damage to the Shaft or Float occurs.

If scale is present this can be cleaned off using a

NON ACID based descalent. Flush with clean

fresh water.

6. Re-assembly is the reverse of the instructions

above. Note the position of Sensor Cover

(Fig. 15).

7. Once re-assembled flush the Gully with clean

fresh water and check Pump System is operating

correctly.

8. If the Sensor Switch is damaged or not working please refer to the full

Shower Tray Pump Assembly instruction sheet for how to replace this part.

7.13 For Further Technical Support: Phone the Stuart Turner PumpAssist team

on +44 (0) 844 98 000 97. Our staff are trained to help and advise you over the

phone.

Fig. 12

Fig. 13

Sensor hole must be

aligned with outlet

Sensor Switch Float

Fig. 15

Fig. 14

- 10 -

8 TECHNICAL SPECIFICATION

Stuart Turner reserve the right to amend the specification in line with its policy of

continuous development of its products.

Pump Model

SWP -

52 mm

46600

SWP -

90 mm

46599

SWP -

Sheet Vinyl

46600

SWP -

Tiled Floor

46600

General Guarantee 2 years

Features Easy access flow sensor 

Smart technology 

Variable speed pump 

Performance Maximum head 1 metre

Pump distance (vertical) 1 metre

Pumping distance (horizontal) 4 metres

Maximum flow 9 l/min 12 l/min

Maximum ambient air temperature 40 oC

Min / Max water temperature Min 4 oC / Max 50 oC

Connections Pump connections 22 mm OD (compression fitting)

Pump Duty rating 30 mins on / 30 mins off

Electrical Power supply / phase / frequency 230 V a.c. / 1 / 50 Hz

Current (full load) 0.3 Amps

Power consumption 60 Watts

Fuse rating 4 Amps (pump), 250 mA (transformer)

Power cable (pre-wired) 1.5 metres

Physical Enclosure protection IP55

Pump Width: 237 mm, height: 314 mm, depth: 164 mm

Control unit Width: 165 mm, height: 150 mm, depth: 76 mm

Gully Dia.: 84 mm,

height: 70 mm

Dia.: 113 mm,

height: 74 mm

Dia.: 186 mm,

height: 79 mm

Dia.: 186 mm,

height: 79 mm

Weight (including fittings) 6.8 Kg 5.5 Kg 6.0 Kg 5.9 Kg

237

162

314

164

COMPRESSION CONNECTOR

SUITABLE FOR PIPE SIZE

O22 mm

COMPRESSION CONNECTOR

SUITABLE FOR PIPE SIZE

O22 mm

Fig. 16

125

150

165

1,5 METRES

SUPPLY LEAD

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