SWF E-Series Manuale utente
MMMMEE--111100110033
USER ’’
S MANUAL
SSuunnSSttaarr CCOO..,, LLTTDD..
TWO-HEAD AUTOMATIC
EMBROIDERY MACHINE
FOUR-HEAD AUTOMATIC
EMBROIDERY MACHINE
SIX-HEAD AUTOMATIC
EMBROIDERY MACHINE
EIGHT-HEAD AUTOMATIC
EMBROIDERY MACHINE
SIX-HEAD AUTOMATIC
EMBROIDERY MACHINE
(Compact Type)
SWF/E-Series
1. THIS IS AN INSTRUCTION FOR SAFE USE OF AUTOMATIC
EMBROIDERY MACHINES. READ THOROUGHLY BEFORE USE.
2. CONTENTS IN THIS INSTRUCTION MAY CHANGE, WITHOUT
PRIOR NOTICE, FOR IMPROVEMENT OF MACHINE QUALITY AND
THUS MAY NOT CORRESPOND TO THE MACHINE YOU
PURCHASED. CONTACT YOUR SALES AGENT FOR INQUIRIES.
3. THIS IS DESIGNED AND MANUFACTURED AS AN INDUSTRIAL
MACHINE. IT SHOULD NOT BE USED FOR OTHER THAN
INDUSTRIAL PURPOSE.
i
TABLE OF CONTENTS
CHAPTER 1 SAFETY RULES ................................................................................................................ 1-1
1-1) DELIVERY OF YOUR MACHINE........................................................................................1-1
1-2) INSTALLATION.....................................................................................................................1-2
1-3) MACHINE OPERATION ...................................................................................................... 1-3
1-4) REPAIR................................................................................................................................... 1-3
1-5) PLACEMENT OF WARNING STICKERS .......................................................................... 1-4
1-6) CONTENTS OF WARNING STICKERS ............................................................................. 1-5
CHAPTER 2 INSTALLATION AND MACHINE ASSEMBLY ............................................................ 2-1
2-1) ENVIRONMENT ................................................................................................................... 2-1
2-2) ELECTRICITY INSTALLATION ........................................................................................ 2-1
2-3) LEVELING THE MACHINE ................................................................................................ 2-2
2-4) ASSEMBLY OF PERIPHERAL DEVICES ......................................................................... 2-3
2-5) TABLE ASSEMBLY ............................................................................................................. 2-4
2-6) FRAME ASSEMBLY ............................................................................................................ 2-6
2-6-1) TUBULAR FRAME ............................................................................................... 2-6
2-6-2) BORDER FRAME .................................................................................................. 2-7
CHAPTER 3 PARTS OF THE MACHINE .............................................................................................. 3-1
3-1) SWF/E-U SERIES .................................................................................................................. 3-1
3-2) SWF/E-UH 1508-45 ............................................................................................................... 3-2
CHAPTER 4 FUNCTIONS AND FEATURES ....................................................................................... 4-1
CHAPTER 5 FUNCTIONS FOR BASIC MACHINE OPERATION ..................................................... 5-1
5-1) LAMP ON THREAD TENSION ADJUSTMENT BOARD ................................................ 5-1
5-2) NEEDLE STOP CLUTCH...................................................................................................... 5-2
5-3) LAMP ON COLOR CHANGE BOX(SWF/E-UH1508)........................................................ 5-3
5-4) UPPER THREADING AND TENSION ADJUSTMENT .................................................... 5-4
5-5) LOWER (BOBBIN) THREADING AND TENSION ADJUSTMENT ................................ 5-7
5-6) BOBBIN WINDER ................................................................................................................ 5-8
5-7) PRECAUTIONS IN USING FLOPPY DISKS OR USB MEMORY STICKS .................. 5-10
5-8) INSERTING FLOPPY DISKS AND USB MEMORY STICKS ........................................ 5-10
5-9) DELETING FLOPPY DISKS AND USB MEMORY STICK............................................. 5-11
5-10) READING AND WRITING OF EMBROIDERY DESIGNS ........................................... 5-11
5-11) RETURN TO PREVIOUS LOCATION IN UNEXPECTED BLACKOUTS................... 5-11
5-12) NEEDLE-HOOK TIMING CONTROL .............................................................................5-12
5-13) ASSEMBLY AND FUNCTIONS OF THREAD DETECTOR ........................................ 5-17
5-13-1) FUNCTIONS OF THREAD DETECTOR ......................................................... 5-17
5-13-2) DISASSEMBLING THREAD DETECTOR ..................................................... 5-17
ii
CHAPTER 6 MAINTENANCE AND INSPECTION ............................................................................. 6-1
6-1) CHECK POINTS FOR REGULAR INSPECTION .............................................................. 6-1
6-2) CLEANING ........................................................................................................................... 6-1
6-3) OIL SUPPLY ......................................................................................................................... 6-3
6-4) DRIVE BELT TENSION ....................................................................................................... 6-8
CHAPTER 7 MACHINE ADJUSTMENTS ............................................................................................ 7-1
7-1) ADJUSTING THE TRIMMERS ........................................................................................... 7-1
7-1-1) ADJUSTING THE POSITION OF THE TRIMMING CAM
(INSERT ANGLE OF MOVABLE BLADE) ........................................................ 7-1
7-1-2) ADJUSTING BLADE TENSION .......................................................................... 7-2
7-2) ADJUSTING THE TRIMMER RETURN SPRING ............................................................. 7-2
7-3) ADJUSTING UPPER THREAD HOLDING UNIT ...............................................................7-3
7-4) PICKER ADJUSTMENT ...................................................................................................... 7-4
7-5) ADJUSTING UPPER THREAD HOLDER .......................................................................... 7-5
7-6) ADJUSTING LOW-NOISE PRESSER FOOT ...................................................................... 7-6
7-7) RELATIONSHIP BETWEEN PRESSER FOOT AND NEEDLE ........................................ 7-7
7-8) CORRECT POSITION OF NEEDLE .................................................................................... 7-8
7-9) ADJUSTING HALF-TURN FILM FOR COLOR CHANGE ............................................... 7-9
7-10) JUMP MOTOR ADJUSTMENT ....................................................................................... 7-10
7-11) ADJUSTING DRIVE BELT TENSION ............................................................................ 7-11
7-11-1) Y-AXIS TIMING BELT ..................................................................................... 7-11
7-11-2) X-AXIS TIMING BELT ..................................................................................... 7-12
7-11-3) TIMING BELT ON MAIN SHAFT MOTOR .................................................... 7-12
7-12) LAMP (OPTIONAL) ......................................................................................................... 7-13
7-12-1) LAMP SOCKET ADJUSTMENT (4-HEAD) .................................................... 7-13
7-12-2) DISASSEMBLING CABLE COVER (4-HEAD) .............................................. 7-13
CHAPTER 8 TROUBLESHOOTING ..................................................................................................... 8-1
CHAPTER 9 BLOCK DIAGRAM .......................................................................................................... 9-1
SAFETY RULES
CHAPTER 1
1-1
The following set of safety rules categorized as , , and indicates possibilities of
physical or property damages if not fully observed.
: These safety instructions MUST be observed to be safe from danger when installing, delivering, or
repairing the machine.
: These safety instructions MUST be observed to be safe from machine injuries.
: These safety instructions MUST be observed to prevent predictable machine errors.
CAUTION
WARNING
DANGER
CAUTIONWARNINGDANGER
ONLY TRAINED AND EXPERIENCED PERSONS, FAMILIAR WITH THE
RELEVANT SAFETY INSTRUCTIONS, SHOULD HANDLE THE MACHINE.
MAKE SURE TO FULLY OBSERVE THE FOLLOWING INSTRUCTIONS.
1) Using a crane
Make sure that the crane is large enough to hold the machine. Use a nylon
rope of sufficient strength. Place a wooden block at either side of the
machine before tying the rope. The angle should be 40°Δor less. Make sure
that the rope does not touch the table.
Make sure all persons
and obstacles are out
of the way of the
moving equipment.
[Fig.1-1]
1-1) DELIVERY OF
YOUR MACHINE
DANGER
wooden block
nylon rope
1-2
2) Using a Forklift
Make sure that size and weight of the forklift is sufficient to support the
machine. Use the pallet to place the machine so that its center is on the
forklift arm (see [Fig.1-2]). Lift the machine carefully so that the machine
does not tilt to either side.
[Fig.1-2]
Installation environment may incur machine malfunction or breakdown.
Make sure to meet the following conditions.
1) The foundation under the machine, i.e. table or desk, must be strong enough
to support the weight of the machine (approximately 1 ton).
2) Air conditioning can eliminate dust and humidity that can cause pollution
and corrosion of the machine. Make sure your machine is regularly cleaned.
3) Long exposure to direct sunlight can cause the paint of the machine to fade
or change of the machine shape.
4) Allow at least 50cm (20 inches) of space on each side of the machine for
convenient maintenance.
Please refer to for installation details.
2. Machine Installation and Assembly
1-2) INSTALLATION
CAUTION
[WARNING]
Make sure to maintain the weight balance in machine deliveries,
especially when unloading the machine from a forklift or crane, in
order to prevent injury or machine damages.
1-3
Only SWF-trained and selected repair engineers should do repair work.
1) Turn OFF the power before cleaning or repairing the machine. Wait for 4
minutes so the machine electricity is completely discharged.
2) Do not change the settings or any parts on the machine without
confirmation from SWF. Such change may cause safety accidents.
3) Use only SWF parts when repairing your machine.
4) Replace all safety covers when you are finished with your repair.
1-4) REPAIR
DANGER
The SWF Automatic Embroidery Machine is designed for applying
embroidery to fabric and other similar materials.
Pay careful attention to the and stickers on certain
parts of the machine. Make sure to observe the following when operating
the machine:
01) Read thoroughly and fully understand the manual before operating the
machine.
02) Dress for safety. Long and unbound hair, jewelry such as necklaces,
bracelets, and wide sleeves can get caught in the machine. Wear shoes
with non-slip soles.
03) Clear all persons from the machine before turning on the power.
04) Keep your hands or head away from the moving parts of the machine such
as needle, hook, take-up lever, and pulley when the machine is in
operation.
05) Do not remove the safety cover on the pulley or shaft when the machine is
in operation.
06) Be sure the main power is turned off and the power switch is set to OFF
before opening the cover of any electrical component or control box.
07) Be sure the main switch is OFF before manually turning the main shaft.
08) Turn the machine off when threading needles or inspecting the finished
embroidery.
09) Do not lean against the cradle or place your fingers near the guide grooves
of the frame.
10) The machine noise may exceed 85db when it is run at a maximum speed.
It is not higher than the standard level, but you may need earplugs or
sound-proof facilities for the operator and other workers.
CAUTIONWARNING
1-3) MACHINE
OPERATION
[CAUTION]
It takes about 10 minutes after turning off the main switch before the
electricity is fully discharged from X/Y main shafts and the drive box.
WARNING
1-4
Observe the directions on ALL warning stickers placed on the machine as
reminders for your safety.
1) Location of Warning Stickers
1-5) Placement of
Warning Stickers
Fire or death may be caused by
high voltage electric shock.
Don’t open the cover except for
service man assigned by SWF.
When open the cover turn off
power and wait for 6 minutes.
Open the upper shaft cover of
each head and supply the
designated oil.
Injury may be caused by winding.
Be sure to turn off the power
before cleaning, lubricating,
adjusting or repairing.
Physical damage may be
caused by winding.
Don’t put your hands near the
arrow while the main shaft is
rotating
Injury may be caused by moving
needle.
Ensure that the machine is in a
stop condition before changing,
threading or rethreading of
needies or changing of needles.
Turn off the main power before
rotating the main shaft by hand!
Do not remove covers during
operation!
Turn off the main power before
opening electricity-related boxes!
Physical damage may be caused
by interposition.
While embroidery frame is running
according to the direction of
embroidery frame may be injured
your hands by gap between fixed
body and embroidery frame.
Physical injury may be caused
by crevice.
Don t put your finger in a groove
on the table.
[Fig.1-3 Front]
[Fig.1-4 From top]
1-5
1) Warning
1-6) Contents of
Warning Stickers
Injury may be caused by moving
needle.
Ensure that the machine is in a stop
condition before changing, threading or
rethreading of needies or changing of
needles.
Fire or death may be caused by high
voltage electric shock.
Don’t open the cover except for service
man assigned by SWF.
When open the cover turn off power and
wait for 6 minutes.
[ Notice ]
Safety cover in the WARNING refers to all covers
near the operating parts of the machine.
Injury may be caused by winding.
Be sure to turn off the power before
cleaning, lubricating, adjusting or
repairing.
2-1
Install your machine in an appropriate environment and with adequate electrical supply. Failure to follow the
directions may result in machine malfunction.
2-1) ENVIRONMENT
1) Temperature: ①0∼40°C (32∼104°F) when the machine is in operation
②－25∼55°C (－13∼131°F) when the machine is not in operation
2) Humidity: 45∼90% (relative)
3) Grounding: Ensure the electricity is properly grounded.
4) Close any doors and windows near the machine to prevent direct light, dust, and humidity.
5) Foundation under the machine must be a sufficiently strong and flat concrete to support the weight of the
machine.
2-2) ELECTRICITY INSTALLATION
Check if the input voltage of the machine is in the right range of the voltage supply before installing or operating
the machine. The voltage required is as follows:
1) Input voltage (to be adjusted when installing): 110V, 220V
2) Allowed range of voltage: within ±10% of the voltage set
3) Electric capacity and voltage consumption: 640VA 440W
4) Insulation resistance: over 10M ohms (measured with 500V insulation tester)
INSTALLATION AND MACHINE ASSEMBLY
CHAPTER 2
[CAUTION]
Do not let moisture drops on the machine.
Provide air conditioning to control humidity and to prevent dust and corrosion.
DANGER
WARNING
Properly ground the machine to avoid the possibility of electric shock. Use three-wire
grounding (grounding resistance below 100 ohms).
Check the voltage supply where the machine will be installed.
Install the cable away from the operator’s work space to prevent accident or injury.
Altri manuali per E-Series
1
Indice
Altri manuali SWF Macchina da cucire
SWF
SWF SB Flat Manuale utente
SWF
SWF MAN-12 Manuale utente
SWF
SWF T1201 Guida di riferimento
SWF
SWF Dual Function E Series Manuale utente
SWF
SWF E-Series Manuale utente
SWF
SWF Compact Series Manuale utente
SWF
SWF SB Series Manuale utente
SWF
SWF MAS-12 Manuale utente
SWF
SWF E-U901 Manuale utente
SWF
SWF MA-6 Manuale utente
