Symphony Conductor VMS 43 Series Manuale utente

Bailey Hartmann & Braun

Instruction

Conductor

Conductor VMS

Series 43 Auxiliary Terminal

WBPEEUI220772A0

Preface

This instruction provides specific hardware installation, trou-

bleshooting, maintenance, and repair and replacement proce-

dures information necessary for the Conductor VMS Series 43

Auxiliary Terminal. There are additional instructions that

explain how to set up and use the auxiliary terminal. Refer to

the table of reference documents in Section 1 for more informa-

tion on these instructions.

This instruction can be used as a guide by system engineers. It

is not a tutorial and assumes the reader has a general knowl-

edge of installing and maintaining process control systems.

Some sections of this instruction have been prepared in proce-

dure format. There is a sequence flowchart that follows the

introduction to the section and any nonprocedural informa-

tion. This flowchart directs personnel to the appropriate proce-

dure located in the back of this instruction. By treating each

task as a separate entity, the procedures provide an easy

method for finding the information needed to perform each

task. The procedures can be removed and placed in separate

folders or notebooks, or carried to the job site.

The procedures have check boxes in the margin by each step.

When performing a procedure, check each box as each step is

completed.

Do not perform any procedures related to installation, mainte-

nance or repair until reading and understanding this

instruction.

Throughout this instruction a question mark (?) is used to

indicate revision levels in part numbers and variables in

nomenclature positions. In most cases, if a variable is at the

end of a nomenclature item the question mark will not be

included.

This instruction covers C-I-CV43C auxiliary terminals.

WBPEEUI220772A0

List of Effective Pages

NOTE: Changed text or tables are indicated by a vertical bar adjacent to the changed area. Changed fig-

ures are indicated by a vertical bar next to the figure caption. The date appears beside the page number.

Total number of pages in this instruction is 151, consisting of the following:

Page No. Change Date Page No. Change Date

Preface Original

List of Effective Pages Original

iii through xi Original

1-1 through 1-9 Original

2-1 through 2-2 Original

3-1 through 3-8 Original

4-1 through 4-3 Original

5-1 through 5-2 Original

6-1 through 6-7 Original

7-1 Original

A-1 through A-7 Original

B-1 through B-3 Original

C-1 through C-12 Original

PR1-1 Original

PR2-1 through PR2-2 Original

PR3-1 through PR3-2 Original

PR4-1 through PR4-2 Original

PR5-1 through PR5-2 Original

PR6-1 through PR6-4 Original

PR7-1 through PR7-2 Original

PR8-1 through PR8-3 Original

PR9-1 through PR9-2 Original

PR10-1 through PR10-2 Original

PR11-1 through PR11-2 Original

PR12-1 through PR12-3 Original

PR13-1 through PR13-2 Original

PR14-1 through PR14-2 Original

PR15-1 Original

PR16-1 through PR16-2 Original

PR17-1 through PR17-2 Original

PR18-1 through PR18-2 Original

PR19-1 Original

PR20-1 through PR20-3 Original

PR21-1 Original

PR22-1 Original

PR23-1 through PR23-2 Original

PR24-1 Original

PR25-1 through PR25-2 Original

PR26-1 through PR26-2 Original

PR27-1 through PR27-2 Original

PR28-1 through PR28-4 Original

PR29-1 through PR29-2 Original

PR30-1 through PR30-2 Original

PR31-1 through PR31-2 Original

PR32-1 through PR32-2 Original

PR33-1 through PR33-3 Original

PR34-1 Original

PR35-1 through PR35-2 Original

PR36-1 through PR36-2 Original

PR37-1 Original

PR38-1 through PR38-2 Original

PR39-1 through PR39-2 Original

PR40-1 through PR40-2 Original

PR41-1 through PR41-2 Original

PR42-1 Original

Index-1 through Index-3 Original

WBPEEUI220772A0 iii

Table of Contents

Section 1 Introduction ..................................................................................................1-1

Overview .................................................................................................................. 1-1

Intended User .......................................................................................................... 1-1

Description .............................................................................................................. 1-1

Central Processing Unit (CPU) .............................................................................. 1-3

Hardware ............................................................................................................. 1-4

Instruction Content.................................................................................................. 1-4

How to Use this Instruction ...................................................................................... 1-5

Document Conventions ............................................................................................ 1-5

Reference Documents............................................................................................... 1-6

Nomenclature .......................................................................................................... 1-7

Specifications........................................................................................................... 1-7

Accessories .............................................................................................................. 1-9

Section 2 Description and Operation .........................................................................2-1

Introduction............................................................................................................. 2-1

Functional Operation ............................................................................................... 2-1

Section 3 Installation ....................................................................................................3-1

Introduction............................................................................................................. 3-1

Special Handling ...................................................................................................... 3-1

Unpacking and Inspection........................................................................................ 3-2

Safety Considerations .............................................................................................. 3-3

Wiring Considerations.............................................................................................. 3-3

AC Power Wiring................................................................................................... 3-4

Access .............................................................................................................. 3-5

Connections ..................................................................................................... 3-5

Communications Wiring ....................................................................................... 3-6

Access .............................................................................................................. 3-6

Connections ..................................................................................................... 3-6

Grounding............................................................................................................ 3-6

Software Installation and Start-up............................................................................ 3-6

Installation Sequence ............................................................................................... 3-6

Section 4 Troubleshooting ..........................................................................................4-1

Introduction............................................................................................................. 4-1

Troubleshooting ....................................................................................................... 4-1

Troubleshooting Sequence ....................................................................................... 4-2

iv WBPEEUI220772A0

Table of Contents

(continued)

Section 5 Maintenance .................................................................................................5-1

Introduction .............................................................................................................5-1

Preventive Maintenance Schedule .............................................................................5-2

Section 6 Repair and Replacement .............................................................................6-1

Introduction .............................................................................................................6-1

Repair and Replacement Sequence ...........................................................................6-1

Section 7 Replacement and Spare Parts ....................................................................7-1

Spare Parts...............................................................................................................7-1

Appendix A Dimension Drawings ..............................................................................A-1

Introduction ............................................................................................................ A-1

Appendix B Factory Cabling ...................................................................................... B-1

Introduction ............................................................................................................ B-1

Appendix C Quick Reference .....................................................................................C-1

Introduction ............................................................................................................ C-1

List of Procedures

No. Title

PR1 Cover Removal

PR2 Anchoring

PR3 Work Surface Installation

PR4 Connecting Console Components

PR5 Wedge Table Installation

PR6 Power Wiring

PR7 Module Removal

PR8 IIMKM02A Module Settings

PR9 Module Installation

PR10 CPU Removal

PR11 CPU Halt Switch Setting

PR12 CPU Installation

PR13 Keyboard Interface Device Installation

WBPEEUI220772A0 v

List of Procedures

(continued)

No. Title

PR14 Ethernet Wiring

PR15 Printer Installation

PR16 AC Power Test

PR17 DC Power Test

PR18 Checking Connections

PR19 Monitor Cleaning

PR20 Printed Circuit Board Cleaning

PR21 Keyboard Cleaning

PR22 PEP Checking and Inspection

PR23 Multibus Card Cage Removal

PR24 Fan Replacement

PR25 Multibus Card Cage Installation

PR26 Power Supply Removal

PR27 Power Supply Installation

PR28 PEP Replacement

PR29 Graphics Card Settings

PR30 Hard Drive Settings

PR31 CD ROM Drive Settings

PR32 Keyboard Interface Device Removal

PR33 IIADP02 Replacement

PR34 Keyboard Interface Assembly Replacement

PR35 Upper Monitor Removal

PR36 Lower Monitor Removal

PR37 Touchscreen Removal

PR38 Touchscreen Installation

PR39 Touchscreen Controller Card Replacement

PR40 Upper Monitor Installation

PR41 Lower Monitor Installation

PR42 Cover Installation

List of Figures

No. Title Page

1-1. Auxiliary Terminal Components - Front View............................................. 1-2

1-2. Auxiliary Terminal Components - Rear View .............................................. 1-3

2-1. Block Diagram .......................................................................................... 2-2

3-1. Installation Sequence Flowchart................................................................ 3-8

4-1. Troubleshooting Sequence ........................................................................ 4-3

6-1. Repair and Replacement Sequence Flowchart ............................................ 6-2

vi WBPEEUI220772A0

List of Figures

(continued)

No. Title Pg.

6-2. Multibus Card Cage...................................................................................6-3

6-3. Power Supply and PEP ...............................................................................6-4

6-4. CPU...........................................................................................................6-5

6-5. Operator Interface .....................................................................................6-6

6-6. Monitors and Touchscreen ........................................................................6-7

A-1. Auxiliary Terminal Installation Drawing .................................................... A-2

A-2. Anchoring Dimensions.............................................................................. A-2

A-3. Anchoring Scheme (Typical) ...................................................................... A-3

A-4. Cable Entry Cutouts ................................................................................. A-3

A-5. Array Installation Drawing (Typical) .......................................................... A-4

A-6. IICPI01 15° Wedge Installation Drawing .................................................... A-5

A-7. IICPI02 45° Wedge Installation Drawing .................................................... A-5

A-8. IICWS01 Work and Printer Surface Installation Drawing ........................... A-6

A-9. IICUC01 Utility Console Installation Drawing ............................................ A-7

B-1. Factory Cabling ........................................................................................ B-3

C-1. Auxiliary Terminal Components - Front View ............................................ C-2

C-2. Auxiliary Terminal Components - Rear View ............................................. C-3

C-3. IIMKM02A Module .................................................................................... C-4

C-4. Touchscreen Controller Card .................................................................... C-5

C-5. Multibus Card Cage Backplane................................................................. C-5

C-6. CPU Halt Switch Settings.......................................................................... C-6

C-7. Graphics Card Settings............................................................................. C-6

C-8. Hard Disk Drive Settings .......................................................................... C-7

C-9. CD ROM Drive Settings............................................................................. C-7

C-10. Keyboard Interface Assembly .................................................................... C-8

C-11. IIADP01 Panel .......................................................................................... C-9

C-12. IIADP02 Panel ........................................................................................ C-10

C-13. PEP ........................................................................................................ C-11

C-14. Monitor .................................................................................................. C-12

PR2-1. Anchoring Dimensions.......................................................................... PR2-2

PR2-2. Anchoring Scheme (Typical) .................................................................. PR2-2

PR3-1. Work Surface Installation ..................................................................... PR3-1

PR4-1. Connecting Console Components.......................................................... PR4-1

PR5-1. Wedge Table Installation ....................................................................... PR5-2

PR6-1. Cable Entry Cutouts ............................................................................. PR6-3

PR6-2. Power Wiring ........................................................................................ PR6-3

PR6-3. CPU Input Voltage ................................................................................ PR6-4

PR7-1. Module Location ................................................................................... PR7-2

PR8-1. IIMKM02A Module ................................................................................ PR8-3

PR9-1. Module Location ................................................................................... PR9-1

PR10-1. CPU Removal...................................................................................... PR10-2

PR11-1. HALT Switch Setting ........................................................................... PR11-2

PR12-1. Input Voltage Switch........................................................................... PR12-2

WBPEEUI220772A0 vii

List of Figures

(continued)

No. Title Pg.

PR12-2. CPU Installation.................................................................................. PR12-3

PR13-1. Keyboard Interface Assembly .............................................................. PR13-2

PR13-2. IIADP01 Installation............................................................................ PR13-2

PR14-1. Cable Entry Cutouts ........................................................................... PR14-2

PR16-1. PEP..................................................................................................... PR16-2

PR17-1. DC Power Test .................................................................................... PR17-2

PR23-1. Multibus Card Cage Removal .............................................................. PR23-2

PR25-1. Multibus Card Cage ............................................................................ PR25-2

PR26-1. Power Supply Removal ........................................................................ PR26-2

PR27-1. Power Supply Installation.................................................................... PR27-2

PR28-1. PEP..................................................................................................... PR28-3

PR28-2. PEP Replacement ................................................................................ PR28-4

PR29-1. Graphics Card Settings ....................................................................... PR29-2

PR30-1. Hard Disk Drive Settings ..................................................................... PR30-1

PR31-1. CD ROM Drive Settings ....................................................................... PR31-2

PR32-1. Keyboard Interface Assembly .............................................................. PR32-1

PR33-1. IIADP02 Replacement.......................................................................... PR33-2

PR33-2. IIADP02 Bezel Removal ....................................................................... PR33-3

PR39-1. Touchscreen Controller Card Installation ............................................ PR39-2

PR40-1. Monitor Connections and Adjustments ................................................ PR40-2

PR41-1. Monitor Connections and Adjustments ................................................ PR41-2

List of Tables

No. Title Page

1-1. Reference Documents................................................................................ 1-6

1-2. Nomenclature ........................................................................................... 1-7

1-3. Specifications............................................................................................ 1-7

1-4. Accessories ............................................................................................... 1-9

3-1. Wiring Color Code ..................................................................................... 3-4

4-1. Troubleshooting Guide .............................................................................. 4-1

5-1. Preventive Maintenance Schedule.............................................................. 5-2

7-1. Spare Parts (Recommended) ...................................................................... 7-1

A-1. Installation and Dimension Drawings ........................................................A-1

B-1. Factory Cabling.........................................................................................B-1

C-1. Quick Reference Figures ...........................................................................C-1

PR8-1. IIMKM02A Module Jumper Settings ......................................................PR8-1

PR15-1. Printers............................................................................................... PR15-1

viii WBPEEUI220772A0

Safety Summary

GENERAL

WARNINGS Equipment Environment

All components, whether in transportation, operation or storage,

must be in a noncorrosive environment.

Electrical Shock Hazard During Maintenance

Disconnect power or take precautions to insure that contact with

energized parts is avoided when servicing.

SPECIFIC

WARNINGS There are exposed AC and DC connections inside the cabinet.

These exposed electrical connections present a shock hazard that

can cause injury or death. (p. PR7-1, PR9-1, PR10-1, PR12-1,

PR16-1, PR17-1, PR26-1, PR27-1, PR28-1, PR33-1, PR34-1,

PR35-1, PR36-1, PR40-1, PR41-1)

Disconnect power before attempting these procedures. Failure to do

so could result in severe or fatal shock, or equipment damage. (p.

PR18-1, PR20-1, PR22-1, PR23-1, PR25-1)

Disconnect the AC line cord or power lines from the operating

branch circuit coming from the source before attempting electrical

connections. Instruments powered by AC line voltage constitute a

potential for personnel injury due to electric shock. (p. PR6-1,

PR18-1, PR22-1, PR28-1)

Wear eye protection whenever working with cleaning solvents.

When removing solvents from printed circuit boards using com-

pressed air, injury to the eyes could result from splashing solvent as

it is blown off the printed circuit board. (p. PR20-1)

The monitor will slide out by itself when the mounting hardware is

removed. The monitor weighs approximately 27 kilograms (60

pounds) and can cause bodily injury if it is allowed to slide out by

itself. Support the monitor before removing the hardware. (p.

PR35-1, PR36-1, PR40-1, PR41-1)

WBPEEUI220772A0 ix

Safety Summary

(continued)

SPECIFIC

CAUTIONS Make sure that all voltage labels and voltage switch settings on the

peripheral devices, power supply, and power entry panel show the

correct operating voltage. Equipment damage may result if the

incorrect voltage is connected. Make sure the console main power

circuit breaker is off before changing operating voltage settings or

equipment damage may result. (p. PR6-1, PR12-1)

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