Terex 3B6 Manuale di programmazione

LTB1 Name Code Ballast Outrigger Jib Angle Jib Length Zone

300 0

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 Length

3II

4 III

5IV

8Amax7932791979177914791079 9

9 Amin 0 8 0 4,3 0 2 0 1,05 0 0,5 18 0,8

102222222

11 3 62,43271,920

12 3,5 58,4 27,45 69,8 20,35 75,9 18

13 4 54,1 24,4 67,4 20,75 74,5 18,45 76 14

14 4,5 49,5 21,8 65,2 21,2 73,1 18,7 75,2 14,5

15 5 45 19,4 62,8 19,3 71,7 17,3 74,6 14,3

16 6 33,4 15,5 58 14,75 68,6 13,45 72,9 12,35 77,2 10 78,2 9

17 7 19,1 11,5 53 11,7 65,2 10,9 71,2 10,1 75,2 9,55 76,4 8,85

18 8 47,7 9,4 61,7 9,05 69,2 8,5 73,2 8,05 74,5 7,9

19 9 41,8 7,65 57,8 7,7 67,9 7,25 71,2 6,9 72,5 6,8

20 10 35 6,4 53,7 6,45 64,4 6,25 69 6 70,4 5,9

21 11 24,7 5,4 49,4 5,4 61,8 5,4 66,8 5,25 68,2 5,15

22 12 11 4,65 43 4,7 59 4,75 64,4 4,6 65,8 4,55

23 13 40,4 4,05 55,8 4,1 62 4,1 63,4 4,05

24 14 35,6 3,55 52,6 3,6 59,4 3,6 61 3,6

25 15 30,6 3,05 48,9 3,1 57 3,1 59,5 3,1

26 16 23,7 2,75 45 2,75 54,2 2,8 55,6 2,8

27 17 12,9 2,35 40,8 2,4 51,4 2,4 53 2,4

28 18 36,2 2,15 48,6 2,2 50,1 2,2

29 19 31,4 1,95 45,8 1,95 47,2 1,95

30 20 26,4 1,7 42,8 1,7 44,2 1,7

31 21 22,6 1,5 40 1,5 43,3 1,5

32 22 12,4 1,35 36 1,35 37,8 1,35

33 23 31,2 1,2 33,8 1,2

34 24 26 1,05 29,2 1,05

35 25 19,2 0,9 24 0,9

36 26 11 0,8 18 0,8

37 27 0,5

38 28

39 29

9,4 14,4 19,5 24,7 28,9 30,4

C71_1: BOOM ON OUTRIGGERS 2,5 6,3

0 24487393100

Rev. 01/08/05

TROUBLESHOOTING

MANUAL

Complies to the MACHINES DIRECTIVE Standards: EN60204-1, EN954, EN12077-2

EMC according to the “ Heavy Industrial Environment” category: EN50081-2, EN50082-2

3B6

LOAD MOMENT INDICATOR (LMI)

TELESCOPIC CRANES

INDEX

PAGE

ACCESS PROCEDURES 3

DESCRIPTION

COMPONENTS LOCATION ON THE MACHINE 4

MAIN UNIT AND CONTROL PANEL CODE: U2MIC-2/XX 5

GENERAL CHARACTERISTICS 6

MAIN CONTROL UNIT CONNECTIONS AND SIGNALS 7

AC MCP ANGLE/EXTENSION SENSORS CODE : AC MCP214A/3P 8

EXTENSION SENSOR CODE : ACT 9-10-11

PRESSURE TRANSDUCERS CODE : Y11 4745-450 12

CONTROL PANEL DESCRIPTION 13

DETECTION

TROUBLESHOOTING 14

ALARM CODES AND ACTIONS TO TAKE 15-16-17

ALARM CODE 56 : MEMORY DATA NOT RELIABLE 18

ALARM CODE 15 : ANGLE READING < MINIMUM VALUE 19

ALARM CODE 25 : ANGLE READING > MAXIMUM VALUE 19

CABLE REEL POWER SUPPLY VERIFYING 20

ANGLE POTENTIOMETER VERIFYING 21

ALARM CODE 6 : BOOM L. READING < MINIMUM VALUE 22

ALARM CODE 7 : BOOM L. READING > MAXIMUM VALUE 22

CABLE REEL POWER SUPPLY VERIFYING 23

BOOM LENGTH POTENTIOMETER VERIFYING 24

ALARM CODE 12 : MAIN CYLINDER (BOTTOM SIDE ) < MINIMUM VALUE 25

ALARM CODE 22 : MAIN CYLINDER (BOTTOM SIDE ) > MAXIMUM VALUE 26

ALARM CODE 13 : MAIN CYLINDER (ROD SIDE ) < MINIMUM VALUE 27

ALARM CODE 23 : MAIN CYLINDER (ROD SIDE ) > MAXIMUM VALUE 28

ALARM CODE 11 : BOOM L. READING < MINIMUM VALUE 29

ALARM CODE 21 : BOOM L. READING > MAXIMUM VALUE 29

CABLE REEL POWER SUPPLY VERIFYING 30

BOOM LENGTH POTENTIOMETER VERIFYING 31

ACTION

EPROM and EEPROM REPLACEMENT 32

POTENTIOMETERS ALIGNMENT 33

SYSTEM LAY-OUT AND CONNECTIONS 34-37

RECOMMENDED SPARE PARTS LIST 38

This systems has been conceived and developed to offer two different levels of functionality

of access to internal data, according to the actions to be done.

The basic access level (Operator) does not need any password; this one, in fact, is

required for possible assistances, only by Technical Service Personnel (failure detecting

and repairing).

1° LEVEL:

OPERATOR:

Without needing PASSWORD (also see OPERATOR MANUAL) all working information of

the machine are available through several monitoring given by the display panel; starting

from basic working data: lifted load, max admitted load, outreach, working conditions, tilting

percentage;

Just pressing the GREEN button key, it is possible to show machine working data in a

graphic way.

The aim to give to the Operator the possibility of entering these readings, allowing to

communicate them to the Technical Assistance Department, giving relevant data, possibly

avoiding a direct Service on site.

The Operator can also find some information to solve easy troubles in his OPERATOR

MANUAL

2°LEVEL: (PASSWORD) SENSORS REPLACEMENTS :

TECHNICAL ASSISTANCE DEPT. AND AUTHORIZED DEALERS

The second level corresponds to the information contained in this TROUBLE SHOOTING

MANUAL, where all details referred to system components are included (Main Unit,

Transducers, Display Panel), troubleshooting codes introduction, and the useful information

to remove the problems without specific tools (except a voltmeter).

As far as Pressure Transducers are concerned, please note that they do not need any

calibration, as they are totally interchangeable.

FINE CALIBRATION.

This means the complete machine calibration, that is done at the first start-up of the

machine.

To this aim a PASSWORD is given, allowing to enter into the functions of the program, as

the fine calibration of geometrical data and lifted load, and to perform their on-site

calibration. These calibrations need the use of a PC.

ACCESS PROCEDURES

LOAD MONITORING SYSTEM (LMI)

COMPONENTS LOCATION ON THE MACHINE

Control Panel :

into the cabin

Main Unit

Nr.2 Pressure

Transducers:

On the lifting cylinder.

Rod and bottom side

Length sensor

Used in case of boom

indipendent sections

Length/Angle sensor

MAIN CONTROL UNIT

CODE: U2MIC

CODE: U2MIC-

-2/XX

2/XX

U2MIC-2/XX Main Control Unit is equipped with memories for Data

and program storage not erasable EPROM type or erasable

EEPROM type for calibration parameters storage.

INPUT/OUTPUT circuits are self-protected against overloads and

short circuits.

Power supply internal circuits are designed to operate at low voltage

and are provided with all protection for hard environment.

U2MIC-2/XX Main Control Unit is provided with all EMC necessary

components.

GENERAL CHARACTERISTICS

POWER SUPPLY

•From vehicle battery :10-28 V

•Current consumption, without loads : ~0,35A

INPUT / OUTPUT

•14 Digital Inputs

•14+1 Digital Outputs

•6 (+2) Analog Inputs

•Watch Dog Dynamic Output

•Voltage working range : 10-28 VCC

•Output Current : 2A

•Analog Inputs Voltage : 0- 5V

•Serial Links RS232, CAN BUS

•Clock and Buffer Battery

•Epoxy Resin Coating

•32 Kb E2prom for Data Recording

MECHANICAL CHARACTERISTICS

MECHANICAL DIMENSIONS

•Case Dimension : 260 x 160 x 91 mm

•Fixing holes : 240 x110 mm

VIBRATIONS

•Continuous : 5g’s from 20 to 400Hz Over 3 AXIS

•Shock : 10g’s

ENVIROMENTAL

•Salt spray resistance over 48 Hours

TEMPERATURE

•Working range :-30 -+70°C

•Storage range :-45 - +85°C

"MV 231-346"

MORS. 16C. C.S.

CV a FILO 1,5mmq.

"MV 231-346"

MORS. 16C. C.S.

"MV 231-346"

MORS. 16C. C.S.

MAIN CONTROL UNIT

MAIN CONTROL UNIT :

: CONNECTIONS

CONNECTIONS and

and SIGNALS

SIGNALS

D35, D39, D43, D47, D51, D55, D59, D63 = RED LED’s

They show the INPUT status

ON = ACTIVE INPUT

D68, D71, D74, D77, D80, D83, D86, D89, D101 = RED LED’s

They show the OUTPUT status ON = ACTIVE OUTPUT

D2 = RED LED

When lit means

that +15V Voltage

is active

D1 = RED LED

When lit means

that +5V Voltage

is actiive

Note :

D1 et D2 always have to be

lit when the system is ON

NOTE:

CODE DIODE PIN FUNCTION

DI0 D35 17 (Turret position sensor ) Length type

DI1 D39 18 Anti two block

DI2 D43 19 Turret micro switch stop

DI3 D47 20 Not used

DI4 D51 21 Not used

DI5 D55 22 Not used

DI6 D59 23 Not used

DI7 D63 24 Main by pass key

EEPROM:

CALIBRATION DATA,

BLACK BOX

EEPROM:

PROGRAM AND

LOAD TABLES

NOTE:

CODE DIODE PIN FUNCTION

DO0 D68 25 Movement’s shut off

DO1 D71 Not used

DO2 D74 Not used

DO3 D77 Not used

DO4 D80 Not used

DO5 D83 Not used

DO6 D86 Not used

DO7 D89 Not used

DO8 D101 Not used

AC MCP servocable-reels are used where

telescopic boom extensions over 12 meters

are needs.

The unwinding transducer (or transducers) is

formed by drum cable servo-winders on which

a cable is wound that is attached to the arm

head (or to intermediate elements).

With the unwinding extension, the wire

unwinds measuring the unwinding length

thanks to a potentiometric sensing device.

In the use of the crane, it is always necessary

to carefully survey the cable unwinding along

the arm, because it can be subjected to

accidental break if collided.

The replacement of this element is to be done

by qualified personnel only.

The angle transducer (inside to cable reel) detects the absolute angle of the crane arm

thanks to a potentiometric sensing device.

The signal is used by the limiter to compute the geometry.

The replacement of this element is delicate and for this reason it must be done by qualified

personnel.

Slip

Rings Type Length

mm Diam

mm A

mm B

mm C

mm D

mm E

mm F

mm G

mm H

mm M

mm MODEL

3 3x0,22

shields. 32000 3,8 100 323 60 460 420 11 180495 0 AC MCP214I/3P

AC MCP ANGLE / EXTENSION SENSOR

AC MCP ANGLE / EXTENSION SENSOR Code : AC MCP214A/3P

Code : AC MCP214A/3P

EXTENSION SENSOR CODE : ACT

The boom and angle sensor is formed by a cable reel having pulley on

which a cable is wounded; the other side is attached to the boom head

(or to the first telescopic element in case of proportional extension).

Extending the boom, the cable unwinds (max. 12 mt.) measuring the

extension length signal through 10-turns servo potentiometer.

While using the machine, it is always necessary to carefully survey the

unwinding cable along the boom, because it can be subject to

accidental break if collided.

The replacement of this element has to be done by Qualified Personnel

only.

The angle sensor (inside the cable reel) detects the absolute angle of

the boom.

Analog signals from above potentiometers are used by the LMI to

compute the boom geometrical data.

OVERALL DIMENSION

B-B ( 1 : 2 )

150

180

35,5

70,5

114,6

185

145

20,8

Ingranaggio Z=60 M=0.75

Ingranaggio Z=20 M=0.75

246

269

191

103

120

12,5

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