Tesla TI2000-009 Manuale utente

Tesla™TI2000-009 Transformer

User Manual

Built Smart...Proven Tough

Power Anytime, Anywhere

Tesla Industries, Inc.

101 Centerpoint Blvd.

New Castle, DE 19720

(302) 324-8910 Phone

(302) 324-8912 Fax

www.teslaind.com

TI2000-009 Transformer

NOTE: All users must read this entire manual prior

to operating the TI2000-009 Transformer.

The TI2000-009 Step Down Transformer is a limited maintenance-free and sealed unit. No repairs are

authorized. Warranty will be voided if unit is tampered with in any way, or if unauthorized repairs are made.

For technical support please contact:

TESLA™ INDUSTRIES INCORPORATED

101 CENTERPOINT BLVD.

CENTERPOINT INDUSTRIAL PARK

NEW CASTLE, DELAWARE 19720

PHONE: (302) 324-8910

FAX: (302) 324-8912

WEBSITE: www.teslaind.com

EMAIL: tesla1@teslaind.com

Improper use or failure to follow instructions in this user manual can result in unit damage and/or injury or

death by electrical shock.

Any attempts to open or examine the inside of the TI2000-009 Step Down Transformer via a tool or device

(borescope, probe, etc.) can result in unit failure and/or injury by electrical shock.

Always protect the unit from short circuit.

No part of this manual may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, recording, or any information storage and retrieval system, without prior

written permission from Tesla Industries, Inc.

Shock Hazard Potential

CAUTION

02-11-14

TI2000-009 Transformer

Table of Contents

Section 1 – Product Overview 1

1.1 – Introduction 1

1.2 – Use of Words: Shall, Should, May 1

Section 2 – Safety Review 2

2.1 – Safety Notices 2

2.2 – Symbols 2

2.3 – Hazards 3

2.4 – Important Safety Precautions 3

2.5 – Extreme Environments 3

Section 3 – Unit Specications 4

3.1 – General Specications 4

3.2 – Physical Dimensions 4

Section 4 – Features 5

4.1 – Features Overview 5

4.2 – 480 VAC Input 6

4.3 – 280 VAC Output 7

4.4 – Fuses 8

4.5 – Transport Features 9

Section 5 – Pre-Operation 10

5.1 – Maintenance Checks 10

Section 6 – Operating Procedures 11

6.1 – General 11

6.2 – Operating Limits and Restrictions 11

6.3 – Connect to VAC Power 11

6.4 – Connect Ground Power Unit to Transformer 12

6.5 – Connect DC Cable to Ground Power Unit 12

6.6 – Connect DC Cable to Aircraft 13

Section 7 – Post-Operating Procedures 14

7.1 – General 14

Section 8 – Unit Care and Maintenance 15

8.1 – Unit Care 15

8.2 – Normal Functional Test Procedures 16-17

Section 9 –Frequently Asked Questions 18-19

Abbreviations and Denitions 20

Repair Request Form 21

TI2000-009 Transformer 1

Section 1 – Product Overview

1.1 – Introduction

This manual contains the complete operating instructions and procedures for the TI2000-009 Transformer.

The TI2000-009 Transformer is intended for converting 480 three phase VAC to 208 three phase VAC. This

manual makes specic reference to the TI2000-009 Transformer being used as an accessory providing 208

three phase VAC to Tesla Industries Ground Power Units. The observance of procedures, limitations and

performance criteria is essential to ensure peak operating efciency and to maximize operational capabilities

and life of the TI2000-009 Transformer.

Figure 1.1.1 – TI2000-009 Transformer

1.2 – Use of Words Shall, Should and May

Within this technical manual the word “shall” is used to indicate a mandatory requirement for proper operation

and warranty purposes. The word “should” is used to indicate a non-mandatory but preferred method of

accomplishment. The word “may” is used to indicate an acceptable method of accomplishment.

TI2000-009 Transformer

2 3

Figure 2.2.1 – Different types of hazard and caution symbols

General Warning Electrical Hazard Explosion Hazard Fire Hazard

Battery Warning Guard from Moisture

Section 2 – Safety Review

2.1 - Safety Notices

Safety notices appear throughout this manual to alert the user to important information regarding proper

installation, operation, maintenance and storage of the TI2000-009. These notices, as illustrated below,

contain a key word that indicates the level of hazard and a triangular icon that indicates the specic type of

hazard.

WARNING Indicates a condition, operating procedure or practice, which if not

adhered to could result in serious injury or death.

CAUTION Indicates a condition or operating procedure, which if not strictly

adhered to could result in damage or destruction of equipment.

DANGER Indicates a condition, operating procedure or practice, which if not

adhered to could result in serious injury or death.

NOTE Indicates a condition, operating procedure or practice, which is

essential to highlight.

2.2 - Symbols

The following symbols will appear within the warning triangles to alert the user to the specic type of danger

or hazard.

TI2000-009 Transformer 3

2.3 – Hazards

WARNING SHOCK HAZARD POTENTIAL

Severe injury or death from electrical shock can occur when damp electrical plugs are connected to the

TI2000-009. Make sure the electrical outlet is switched off before making any connections. Failure to

use proper grounding can cause potential shock hazard!

Severe injury or death from electrical shock will occur if either the user

or the TI2000-009 is wet while operating the unit with the 480-208

VAC power source attached. Be sure to disconnect power from the

source if the TI2000-009 has come into contact with water.

2.5 – Extreme Environments

CAUTION UNIT DAMAGE POTENTIAL

The TI2000-009 is equipped with a charger temperature switch that automatically disables AC and

charging functions when the internal temperature reaches above 150°F (65°C). This protects the unit

from overheating and damage. If the unit shuts down, move the unit into a cooler climate such as shade

or air conditioning when possible. Perform a full function test prior to use after the unit has been allowed

to cool.

NOTE: This Transformer is for Indoor use only.

2Safety Review

2.4 – Important Safety Precautions

WARNING FIRE/EXPLOSION HAZARD POTENTIAL

Severe injury or death from re or explosion can occur if electrical sparks are produced near fuel vapors.

To prevent this, make sure electrical outlets are switched to “OFF” position before connecting electrical

plugs. For added safety, this unit shall not be operated during any aircraft fuel handling operation.

TI2000-009 Transformer

Section 3 – Unit Specications

3.1 – General Specications

Electrical

Input Power:

480 VAC / 30 Amps•

3 ø•

60Hz•

15 KVA•

30 Amps Max.•

Class 220°C•

150°C Temperature Rise•

Output: Power

208 VAC•

3 ø•

60Hz•

15 KVA•

70 Amps Max.•

Size:

25.8” long x 19.25” wide x 24.66” high•

655.5mm x 489mm x 626.3mm

Weight

265 lbs (120.2 kg)•

Delta

Wye

3.2 Physical Dimensions

* All dimensions are in inches [millimeters]

SIDE VIEW

FRONT VIEW

TOP VIEW

A A

B B

C C

D D

E E

F F

24.89 [632.2]

20.30 [515.6]

26.24[666.6]

22.90[581.7]

14.88[377.9]

9.39 [238.5]

9.03 [229.4]

Front View

Side View Top View

SIDE VIEW

FRONT VIEW

TOP VIEW

A A

B B

C C

D D

E E

F F

24.89 [632.2]

20.30 [515.6]

26.24[666.6]

22.90[581.7]

14.88[377.9]

9.39 [238.5]

9.03 [229.4]

SIDE VIEW

FRONT VIEW

TOP VIEW

A A

B B

C C

D D

E E

F F

24.89 [632.2]

20.30 [515.6]

26.24[666.6]

22.90[581.7]

14.88[377.9]

9.39 [238.5]

9.03 [229.4]

TI2000-009 Transformer 5

Section 4 - Features

4.1 – Features Overview

The TI2000-009 is designed to convert 480 VAC three phase to 208 VAC three phase. The unit’s exterior

features an input receptacle, an output receptacle, and wheels for transport. The inside of the unit features

replaceable fuses.

208 Three Phase Output1.

480 Three Phase Input2.

Locking Casters3.

TI2000-009 Transformer

4Features

4.2 – 480 VAC Input

The 480 Three Phase VAC input cable is twenty feet long with a plug.

Figure 4.2.1 480 VAC Input cable location

CAUTION Unit may be damaged if incorrect AC power is applied. Check to make

sure the unit is plugged into 480 phase VAC.

Figure 4.2.2 480 VAC cable plugged in.

TI2000-009 Transformer 7

Features

4.3 – 280 VAC Output

The TI2000-009 has a 208 three phase VAC output located on the top of the unit. The output is a female

receptacle and is used for plugging in the TI4200 GPU-24, TI4400 GPU-24, TI5200 GPU-24, or TI5400 GPU-

24 male plug.

Figure 4.3.1 208 VAC Input cable location

Figure 4.3.2 208 VAC receptacle. Figure 4.3.3 208 VAC cable

plugged in.

Indice

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