TESTING 2 0231 Manuale utente

TESTING Bluhm & Feuerherdt GmbH

Production and distribution of

construction-material testing devices

Motzener Str. 26b

DE - 12277 Berlin

Tel. +49(0)30/7109645-0

Fax +49(0)30/7109645-98

www.testing.de

Operating Manual

Vibrating Table

 
Vibrating Table 
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Importance of this Operating Manual: 
The operator must read and understand this entire Operating Manual before putting the 
machine into operation. 
 
Table of contents: Page: 
 
Basic instructions...............................................................................................3 
1 Designation .......................................................................................................3 
2 Purpose for which this system was designed....................................................3 
3 Conditions under which this Vibrating Table may not be used..........................4 
4 Guarantee.........................................................................................................4 
5 Safety regulations..............................................................................................5 
5.1 General regulations .......................................................................................5 
5.2 Obligations of the operator ............................................................................5 
5.3 Information about the CE symbol...................................................................6 
6 Acceptance of delivery, transport......................................................................7 
6.1 Acceptance of delivery...................................................................................7 
6.2 Transport.......................................................................................................7 
7 Equipment delivered..........................................................................................7 
8 Connection to the power supply........................................................................8 
Device characteristics........................................................................................9 
1 Mechanical features..........................................................................................9 
2 Noise emission values.......................................................................................9 
3 Electric smog...................................................................................................10
4 Standard vibrating tables without magnetic clamping device ..........................11
5 Models with magnetic clamping device...........................................................13 
Placing the Vibrating Table into operation.....................................................15 
Operation...........................................................................................................15
How to set the timer switch ST64-31.07..........................................................16 
1 General description.........................................................................................16
2 Setting the timer-switch parameters................................................................16 
3 Setting the time for the timer to run.................................................................17 
4 Explanation of the display ...............................................................................18
Inspection and maintenance............................................................................18 
Troubleshooting................................................................................................19 
Decommissioning.............................................................................................19 
Scrapping, disposal..........................................................................................19
After-sales service............................................................................................21 
1 Date of this version of the Operating Manual..................................................21
2 Copyright.........................................................................................................21 
3 Spare parts and technical help........................................................................21 
 
Enclosures: 
European Union Declaration of Conformity 
Circuit diagram 
Testing and Measuring Record 
 
 

Vibrating Table

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1. Basic instructions

1.1 Designation

Designation of the device: Please see the name plate on the machine, which

shows the complete characteristic data and the electric

properties of the system.

1.2 Purpose for which this system was designed

This Operating Manual contains the information required for operation of the products

described here, for the purpose for which they have been designed. This Operating Man-

ual is intended to be used only by technically qualified staff.

“Technically qualified staff” is defined as those persons who – as a result of their training;

their experience; the instructions which they have received; as well as their knowledge of

the relevant standards, regulations, accident-prevention regulations, and conditions of

product operation in the company –have been authorized by the person responsible for

the safety of the company equipment to carry out the activities and actions required for

operation of the equipment described below, and who can recognize and prevent any

possible dangers arising from such operation (this definition of technically qualified staff

has been provided).

The User must by all means observe the requirements and limit values, as well as all

safety instructions, given in this Operating Manual. Any use of this device not in conform-

ity with these stipulations shall be considered to be in violation of the use for which this

system was intended. If this device must be operated under special conditions, or with

special modes of operation, then this shall be authorized only after consultation with the

manufacturer, and after obtaining his prior and express approval.

This Vibrating Table may be used only for compaction of fresh concrete that has been

filled into moulds. The user must by allmeans observe the operating instructions, require-

ments, the limit values, and the safety instructions contained in this Operating Manual.

Any use beyond this is considered as improper use.

Caution!

The instructions provided in this operating manual concern only the

correct use of the system. To perform the test correctly, the user must

observe the specific norms for the test.

Please read these instructions carefully, as they describe how the system is oper-

ated safely.

This operating manual is to be regarded as an integral part of the product and

relates only to the system it is supplied with.

Always keep the operating manual in an orderly condition for the entire period the

system is operating. This will to allow you to obtain help easily when required.

If the system is sold, the operating manual must be passed on to the new owner,

along with its annexes.

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The manufacturer accepts no liability for any damage caused by incorrect use of

the system.

Changes reserved: The manufacturer retains the right to change the technical de-

scriptions as well as the system to which they relate without advance notice.

This operating manual contains safety instructions that are to be observed in order to

exclude any risk of fatalities, injuries, damage to the equipment or improper operation.

Safety markings are as follows:

Caution!

This warning refers to dangers that could cause material damage.

Danger

This warning refers to dangers that could cause severe injuries or

even fatalities.

Note



Provides practical advice on operation

1.3 Conditions under which this Vibrating Table may not be used

This Vibrating Table is not designed for operation under the following conditions, and may

therefore not be used in such cases:

The Vibrating Table must not be used on a surface that is not level. And on a surface

that cannot safely support its weight or the forces that it produces.

The Vibrating Table may not be subjected to unbalanced loads or weights (i.e., loads

or weights only on one side).

The Vibrating Table may not be used under dangerous, adverse, or any other unfa-

vourable conditions.

Persons must not step or stand on the table while it is in operation, or while it is shut

off.

1.4 Guarantee

Our General Terms of Sales and Delivery apply in all cases.

The Manufacturer guarantees that this Operating Manual has been prepared in conform-

ity with the technical and functional parameters of the machine as delivered. The Manu-

facturer reserves the right to add supplementary information to this Operating Manual as

required.

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The guarantee provided by the Manufacturer is the legal guarantee. This guarantee does

not cover wear-and-tear parts.

The Manufacturer guarantees trouble-free operation onlyif the User observes the instruc-

tions in this Operating Manual, and only if the User employs the machine for the purpose

for which it is intended.

The Manufacturer shall not be liable for damages that may occur if the machine is used

for purposes for which it is not intended, or if the User does not observe the instructions

and rules for operation as set forth in this Operating Manual.

No claims for damages may be lodged against the Manufacturer if the machine is modi-

fied in its structural or constructional characteristics without the prior written consent of

the Manufacturer, or if its functional characteristics are modified without such consent.

1.5 Safety regulations

1.5.1 General regulations

Precise information about all of the safety regulations and warnings that are contained in

these operating instructions, as well as their problem-free technical implementation, are

a requirement for the safe installation, putting into operation, safe usage and maintenance

of TESTING products. Therefore, it is absolutely necessary that all measures are carried

out by qualified personnel. All personnel who are involved with the project planning, in-

stallation and operation must be familiar with the safety concepts and qualified in such

matters.

Qualifications of the operating personnel

Only trained technical personnel are permitted to put the machine into operation and to

operate the machine.

Furthermore, the following requirements apply:

Operating personnel must be physically and mentally capable.

They must have been instructed in the independent operation of the device.

They must have been instructed in the intended usage of the device.

They must be familiar with the necessary safety devices.

They must have been authorised to put the devices and systems independently

into operation in accordance with the standards of safety engineering.

They must have been designated by the employer for independent work with the

device.

1.5.2 Obligations of the operator

The person operating the device must ensure that both themselves and other people are

not endangered. Only persons who have been instructed in the operation of the device

may operate the device independently.

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If the operating safety of the device is impaired by defects or damage, the device should

be taken out of operation immediately and should only be used again after all of the

sources of danger have been dealt with.

Check to see whether the specificationthat is given on the identification plate corresponds

with your mains voltage. Connect only to alternating current.

Use the device only for the applications that are described here. Improper usage will lead

to the loss of guarantee cover.

If the device or the power supply line is damaged, then remove the power plug immedi-

ately.

The unit has been built with the latest technology and according to the approved technical

regulations. However, when it is used, it could lead to dangers for life and limb for the

operator or for a third party, or to impairments or damage to machine technical compo-

nents or to other material assets.

Manipulations and modification to the machine (electrical and mechanical alterations,

etc.) that have not been authorised with the written agreement of the manufacturer shall

be considered to be forbidden and the manufacturer shall accept no claims for damages.

The machine must be positioned at a location that is fire proof and explosion proof.

1.5.3 Information about the CE symbol

TESTING Bluhm & Feuerherdt GmbH testing devices carry the CE symbol.

The CE marking confirms that the product conforms with the EC Directives that must be

taken into consideration for the product and also that the product is in compliance with

the “essential requirements” that are defined therein, and the defined general relevant

level of protection. The conformity-assessment procedure has in each case been carried

out in accordance with the applicable EC Directives. Decisive here is Council Decision on

the modules to be used in the technical harmonisation directives for the various phases

of the conformity-assessment procedure and the regulations for the mounting and usage

of the CE mark.

To confirm the conformity with EU Directive 2014/30/EC on Electromagnetic Compatibility

(EMC), our products are tested in accordance with the EMC requirements for emitted

interference and interference immunityfor electrical measurement, control, regulation and

laboratory devices.

Compliance with the safety requirements in residential areas, commercial and light indus-

trial areas as well as small businesses (residential areas and buildings that are connected

directly to the public low voltage power supply network) as well as the safety requirements

in the industrial area, is fulfilled. Our strict regulations regarding performance level and

the considerable efforts made in development and inspections underline the efforts that

we make to guarantee the high level of qualityof our products, even under difficult electro-

magnetic conditions.

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Practice has also shown that even CE marked devices such as monitors or displays can

be affected when their manufacturers accept such an influence (e.g. the flickering of dis-

plays) as the minimum quality under EMC conditions. For this reason and in your own

interests, we would recommend that you keep a minimum distance of approximately 1

metres to such devices.

1.6 Acceptance of delivery, transport

1.6.1 Acceptance of delivery

When accepting delivery of the product, first inspect it for its outer, visible condition. If this

inspection is satisfactory, the product may be accepted from the freight forwarder (rail-

ways, parcel service, or other haulage company).

If there are no shortcomings, and if there are no transport damages, then use the bill of

delivery to make sure that the consignment is complete, and that all parts have been

delivered.

If you assume or suspect transport damage, or if transport damage becomes apparent

only after you have accepted the delivery, immediately make an exact report of the con-

ditions and any damage as they exist. Send us this report immediately by fax or e-mail.

Important: Absolutely do not make any changes to the delivered goods.

After we have studied your report, we can make a decision whether we can:

- Deliver spare parts to you, or

- Send a specialized fitter/installer to your plant, or

- Ask that you return the product to us for repair.

1.6.2 Transport

If you wish to transport the Vibrating Table to another location, or to load it onto a vehi-

cle, you can do so manually if you wish. Or, you can stand it on a pallet vertically and

pick it up with a fork-lift.

Be sure to protect the Vibrating Table at all times from the effects of the weather and cli-

mate.

1.7 Equipment delivered

Vibrating Table, ready for operation, with a power cable

Power cable with a full-rubber, two-pole and earthing-pin plug.

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1.8 Connection to the power supply

Danger

The machine must be connected to the building power system by

a qualified electrician.

In accordance with the pertinent standards, the yellow-green con-

nection terminal must be attached to the earthing system before

additional electrical connections are made.

Before making the electrical connections, please study the en-

closed wiring diagram. Also check the machine rating plate to

make sure that the ratings of the building power supply conform

to the requirements for voltage, wattage, amperage, and fre-

quency of the machine.

The electrical socket must have a safety device that will protect

the system against over-current. This safety device must satisfy

the stipulations of the relevant standards, and must match the ma-

chine voltage. The technical characteristics of this safety device

must also satisfy the standards that apply in the country in which

the machine is installed.

Caution

The manufacturer of the machine cannot be held liable for any dam-

ages that result because the information here is not observed.

Electrical tolerances:

Actual voltage: 10% of the rated voltage

Frequency: 1% of the rated frequency, continually; 2% of the rated frequency, on a

short-term basis

The manufacturer shall not be liable for damages to persons or property that arise be-

cause the above instructions have not been observed.

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2. Device characteristics

2.1 Mechanical features

The Vibrating Table is constructed of robust steel plate. The surfaces are powder coated.

Switching on/off depends on the model (see table)

The power connection is provided by a full-rubber, two-pole and earthing-pin plug.

Standard vibrating tables without magnetic clamping device

The root-mean-square (RMS) value for acceleration to which the upper parts of the op-

erator’s body is subjected is not more than 2.5 m/s².

Standard vibrating tables with magnetic clamping device

Caution

The magnets involved are electromagnets, which become magnetised

when voltage is applied. Without voltage, they are non-magnetic.

Timer switch:

The timer switch is set at the factory to 120 seconds.

Minimum timer setting:

1 second

Maximum timer setting:

999 hours

Class of enclosure protection:

IP-65

2.2 Noise emission values

The noise level indicated is not necessarily a safe level for the person operating the de-

vice. The level that the operator is exposed to will be influenced by other factors such as

the amount of time exposed, the surroundings, other devices that have been installed in

the vicinity, etc.

Using the exposure levels, the damage that could be caused by the noise can be evalu-

ated.

Sound emission intensity of the device

< 65 dB(A)

Standard for the above information

EN ISO 3746

Continued usage of the devices/machines together with other loud noises can cause a

high level of exposure. If the operator is exposed to a level of noise of more than 85 dB(A)

daily, it is recommended that they wear safety protective devices such as hearing protec-

tion (headphones). If the operator is exposed to a level of noise of more than 90 dB(A)

daily, it is obligatory for them to wear safety protective devices. Further information can

be found in the guidelines/standards that are valid in the country in which the machine

has been installed.

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The amount of noise that is caused by the machine is dependent upon a number of dif-

ferent factors, including for example the product, the site of installation, etc.

It is therefore impossible to given a generally valid sound level pressure.

2.3 Electric smog

Electrical fields and alternating magnetic fields have varying effects on people. Magnetic

fields are generated when electrical current flows, are difficult to screen off and penetrate

buildings virtually unhindered, likewise the human body. The vibrating table operates at

50 Hz, namely a frequency at which relatively low levels of energy are transferred.

Electromagnetic fields may cause e.g. headaches, sleep disorders and other minor ail-

ments, but the action of weak magnetic fields on people is unlikely to trigger any acute

health problems.

However, as a precaution, those at risk should maintain a minimum distance of 50 cm.

Generally speaking, the amount of exposure is so low that it is often several orders of

magnitude below the limit values.

The applicable limit value defined for the magnetic field is < 100 micro Tesla and < 5

KV/m for the electrical field.

The device is in the category of work equipment for which the magnetic field emissions

generally do not reach the limit value. However, the emissions generated by the device

itself depend on various factors, e.g. product, installation site etc.

For this reason, it is impossible to specify a generally accepted measurement value.

We recommend that people in the following categories maintain a precautionary safe dis-

tance when working with the vibrating table, namely:

-Those with pacemakers

-Those using data media with magnetic recording

-Those bringing magnetic parts

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