TESVOLT TS HV 70 Manuale utente

LITHIUM STORAGE SYSTEM

TS HV70

Installation and Operating Manual

2CONTENTS

CONTENTS

1 Important information about this manual ...........................................5

1.1 Scope ................................................................................5

1.2 Meaning of symbols ...................................................................5

1.3 General safety information .............................................................6

1.4 Disclaimer............................................................................7

1.5 Appropriate use .......................................................................7

1.6 Guarantee ............................................................................7

1.7 Requirements for installers.............................................................8

2 Safety ........................................................................8

3 Preparation ..................................................................10

3.1 Tools required .......................................................................10

3.2 Transport to the end customer .........................................................10

3.3 Transport at the end customer’s site....................................................11

3.4 Installation location...................................................................12

4 Technical data ................................................................13

4.1 SMA Sunny Tripower Storage 60 (SMA STPS 60) .........................................13

4.2 TESVOLT TS HV70 ....................................................................13

5 TS HV 70 battery storage system .................................................14

5.1 Cabinet structure and components .....................................................14

5.2 Scope of delivery of the TS HV 70 cabinet................................................15

5.3 Setup and components ...............................................................16

5.4 Scope of delivery of the TS HV 70.......................................................17

5.5 Connections and setup of the APU HV1000-S ............................................18

5.6 Connections and setup of the battery module ............................................18

5.7 Wiring the battery modules............................................................19

6 Installation ...................................................................21

6.1 Setting up the cabinet.................................................................21

6.2 Installing the components .............................................................24

6.3 E-stop contact .......................................................................30

6.4 External 24 V power supply for the APU HV1000-S .......................................31

7 Connection to the battery inverter ................................................32

7.1 System setup ........................................................................32

7.2 SMA STPS 60 connection diagram......................................................33

8 Commissioning ...............................................................34

8.1 Commission a single unit ..............................................................34

8.2 Commissioning TS HV 70 systems using the master/slave principle ........................35

CONTENTS 3

9 Decommissioning..............................................................38

10 Expanding the storage system ...................................................39

10.1 Expanding capacity using the TS HV expansion set .......................................39

10.2 Expanding capacity using additional TS HV 70 units.......................................41

10.3 Expanding the power using SMA STPS 60 ...............................................44

11 TESVOLT battery monitoring software – BatMon ....................................45

11.1 Views and functions ..................................................................45

11.2 Menu structure ......................................................................47

11.3 The most important cell parameters....................................................47

12 Firmware update ..............................................................48

13 Fault and warning messages on the TESVOLT TSHV70 ...............................50

14 Maintenance..................................................................54

15 Storage......................................................................55

16 Disposal .....................................................................55

17 Legal notice ..................................................................56

IMPORTANT INFORMATION ABOUT THIS MANUAL 5

1 IMPORTANT INFORMATION ABOUT THIS MANUAL

1.1 SCOPE

This document applies to the TESVOLT TSHV 70 high-voltage storage system in conjunction with the

SMA Sunny Tripower Storage 60 battery inverter (SMA STPS 60).

Read this manual thoroughly to ensure error-free installation, initial commissioning and maintenance

of the TESVOLT TS HV70. Installation, initial commissioning and maintenance must be carried out by

qualified and authorised specialists. The Installation and Operating Manual should be kept close to the

unit and must be accessible at all times to all individuals involved in installation or maintenance.

All information about the battery inverter SMA Sunny Tripower Storage 60 in this manual is non-bind-

ing. TESVOLT assumes no responsibility for the accuracy and currency of this information. Ensure that

you follow the relevant product documentation, such as installation or operating manuals from the

manufacturers, for the battery inverter and other, third-party products.

This Installation and Operating Manual applies to Germany only, without restriction. Ensure that you

adhere to the applicable local legal regulations and standards.

The standards and legal regulations in other countries may contradict the specifications in this manual.

In this case, please contact ser[email protected] or the TESVOLT Service Line +49 (0) 3491 8797 - 200.

1.2 MEANING OF SYMBOLS

Symbols in the manual

This manual contains the following types of warnings and information:

DANGER! This symbol indicates that electric shock may result if you fail to follow the instruction,

even when the unit is disconnected from the utility grid, as a voltage-free state only occurs after a time

delay.

DANGER! This symbol indicates that death or serious injury may result if you fail to follow the

instruction.

CAUTION! This symbol indicates that injury may result if you fail to follow the instruction.

WARNING! This symbol indicates information that property damage may result if you fail to follow

the instruction.

NOTE: This symbol indicates information relating to the use of the unit.

Symbols on the unit

The following types of warning, prohibition and mandatory symbols are also used on the unit:

CAUTION! RISK OF CHEMICAL BURNS

If the battery is damaged and a fault occurs, this may result in electrolyte escaping and the formation

of hydrofluoric acid in small concentrations and quantities, among other effects. Contact with these liq-

uids can lead to chemical burns.

•Do not subject the battery modules to violent impact.

•Do not open, disassemble or mechanically alter the battery modules.

STOP

6IMPORTANT INFORMATION ABOUT THIS MANUAL

•If there is contact with the electrolyte, rinse the affected area immediately with water and promptly

seek medical attention.

CAUTION! RISK OF EXPLOSION

Improper handling or fire can cause lithium battery cells to ignite or explode and cause serious inju-

ries.

•Do not install or operate the battery modules in potentially explosive areas or in areas with high

humidity.

•Store the battery modules in a dry area and within the temperature ranges specified in the data

sheet.

•Do not open, drill through or drop the battery cells or modules.

•Do not expose the battery cells or modules to high temperatures.

•Do not throw the battery cells or modules into a fire.

•In case of fire, use CO2fire extinguishers if the fire comes from the battery. In case of fire in the

vicinity of the battery, use an ABC fire extinguisher.

•Do not use defective or damaged battery modules.

CAUTION! HOT SURFACE

In the event of malfunction, components can become very hot and cause serious injury if touched.

•Switch the storage system off immediately if it is defective.

•Take particular care when handling the unit if malfunctions or defects become apparent.

NO NAKED FLAMES!

Handling naked flames and sources of ignition in the immediate vicinity of the storage system is pro-

hibited.

DO NOT INSERT OBJECTS INTO OPENINGS ON THE STORAGE SYSTEM’S CASING!

No objects, such as screwdrivers, may be inserted through openings in the casing of the storage system.

WEAR SAFETY GOGGLES!

Wear safety goggles when working on the unit.

FOLLOW THE MANUAL!

It is imperative that you follow the Installation and Operating Manual when working on and operating

the unit.

1.3 GENERAL SAFETY INFORMATION

DANGER! Failure to observe the safety information can result in death.

Improper use can lead to fatal injuries. Any person tasked with working on the system must have read

and understood this manual and, in particular, the section “2 Safety” on page 8 et seq. All the

safety instructions must be followed under all circumstances.

Everyone who works on the TESVOLT TS HV70 must follow the specifications in this manual.

This manual cannot describe every conceivable situation. For this reason, the applicable standards and

corresponding occupational health and safety regulations always take priority.

In addition, installation may also involve residual hazards under the following circumstances:

•Installation is not carried out properly.

•Installation is carried out by personnel who have not received the relevant training or instruction.

•The safety information provided in this manual is not followed.

IMPORTANT INFORMATION ABOUT THIS MANUAL 7

1.4 DISCLAIMER

TESVOLT GmbH assumes no liability for personal injury, damage to property, damage to the product

and follow-on damage attributable to the following causes:

•Non-compliance with this manual,

•Improper use of the product,

•Repairs, opening the cabinet and other actions performed on or with the product by unauthorised

and/or unqualified personnel,

•Use of non-approved spare parts.

Unauthorised modifications or technical changes to the product are forbidden.

1.5 APPROPRIATE USE

The TESVOLT TSHV70 is a modular battery storage system based on lithium-ion technology. The com-

ponents were built in accordance with the current state of the art in technology and product-specific

standards.

The TESVOLT TSHV70 has been designed for operation with the the SMA Sunny (SMA STPS 60) three-

phase battery inverter. Any other use must be agreed with the manufacturer and, if necessary, with

the local energy supply company.

It may only be operated in closed rooms. The TESVOLT TSHV 70 works in an ambient temperature

range of -10°C to 50°C and at a maximum humidity of 85%. The battery cabinet may not be exposed to

direct sunlight or placed directly beside sources of heat.

The battery cabinet may not be exposed to corrosive environments.

When installing the battery storage system, ensure that it is standing on a sufficiently dry, horizontal

and flat surface with sufficient load-bearing capacity.

The altitude of the installation location may not be higher than 2,000 m above sea level without

approval in writing from the manufacturer.

In regions subject to flooding, care must be taken to ensure that the battery cabinet is installed in a

suitably elevated location and is protected against contact with water.

According to IEC62619, the storage system must be installed in a fire-proof room. This room must be

free from fire loads and must be equipped with an independent fire alarm unit in accordance with the

locally applicable regulations and standards. The room must be separated by classT60 fire doors.

Comparable fire protection requirements also apply to other openings in the room (e.g. windows).

Adherence to the specifications in this manual also forms part of appropriate use.

The TESVOLT TSHV70 may not be used:

•for mobile use on land or in the air (it may only be used on water in agreement with, and with the

written consent of, the manufacturer),

•for use with medical equipment,

•as a UPS system.

1.6 GUARANTEE

The current guarantee conditions can be downloaded from the internet by visiting www.tesvolt.com.

8SAFETY

1.7 REQUIREMENTS FOR INSTALLERS

The locally applicable regulations and standards are to be adhered to for all work.

The installation of the battery storage system may only be carried out by qualified electricians who

have the following qualifications:

•Training in dealing with hazards and risks associated with installing and operating electrical equip-

ment, systems and batteries,

•Training in installing and commissioning electrical equipment,

•Knowledge of and compliance with the locally applicable technical connection requirements, stand-

ards, directives, regulations and laws,

•Knowledge of handling lithium-ion batteries (transport, storage, disposal, sources of danger),

•Knowledge of and compliance with this Installation and Operating Manual and other applicable docu-

ments,

•Successful participation in TESVOLT HV 70 certification training (information about the training

courses can be found at www.tesvolt.com. For further information, please send an email to

academy@tesvolt.com).

2 SAFETY

The TS HV 70 meets the requirements set out in IEC61508 parts1 to7 and complies with safety integ-

rity level (SIL)1.

DANGER! Life-threatening electric shock from damaged components or short circuit

Bridging the battery terminals causes a short circuit that results in a flow of electrical current. A short

circuit of this type should be avoided under all circumstances. For this reason, follow these instruc-

tions:

•Use insulated tools and insulated gloves.

•Do not place any tools or metal parts on the battery modules or the APU HV1000-S.

•Always remove watches, rings and other metal objects when working with the batteries.

•Do not install or operate the battery storage system in explosive areas or areas with high humidity.

•When working on the battery storage system, switch off all voltage supplies first to the charge con-

troller, then to the battery, and ensure that they cannot be switched on again.

SAFETY 9

DANGER! Chemical burns and poisoning due to electrolyte or poisonous gases

During normal operation, no electrolyte can escape from the battery and no poisonous gases can

form. Despite careful design, damage to the battery in the event of a fault can result in escaping elec-

trolyte or small concentrations and quantities of toxic gases, organic solvent gases and hydrofluoric

acid. For this reason, please follow these instructions:

•Do not subject the battery modules to violent impact.

•Do not open, disassemble or mechanically alter the battery modules.

If there is contact with the electrolyte, rinse the affected area immediately with water and promptly

seek medical attention.

DANGER! Improper handling can result in life-threatening burns

Lithium battery cells can ignite if handled incorrectly. For this reason, ensure that you adhere to the

following instructions for handling lithium battery cells:

•Do not install or operate the battery modules in potentially explosive areas or in areas with high

humidity.

•Store the battery modules in a dry area and within the temperature ranges specified in the data

sheet.

•Do not open, drill through or drop the battery cells or modules.

•Do not expose the battery cells or modules to high temperatures.

•Do not throw the battery cells or modules into a fire.

•In case of fire, use CO2fire extinguishers if the fire comes from the battery. In case of fire in the

vicinity of the battery, use an ABC fire extinguisher.

•Do not use defective or damaged battery modules.

DANGER! Danger of death due to misuse

Any use of the battery storage system beyond the intended use or any other type of use can result in

considerable hazards.

DANGER! Danger of death due to unqualified operators

Incorrect handling of the battery storage system can result in significant hazards for the operator. For

this reason, any action that requires the battery cabinet to be opened may only be carried out by quali-

fied specialists in accordance with the instructions in section “1.7 Requirements for installers” on page

WARNING! Incorrect use can cause damage to the battery cells

•Do not expose battery cells or modules to rain and do not immerse them in liquids.

•Do not expose battery cells to corrosive environments (e.g. ammonia, salt).

•Do not use any other battery inverters apart from the SMA STPS 60.

•Commission the battery storage system within six months of delivery at the latest.

STOP

10 PREPARATION

3 PREPARATION

3.1 TOOLS REQUIRED

TOOL USE

5–30 Nm torque wrench with 10 and 13 mm sockets, long

8mm hexagon socket screwdriver (recommended minimum

length: 120 mm in total)

For tightening the grounding connections and the AC and DC

connecting cables to the SMA STPS 60, for example

TX 25/30 Torx screwdriver For fastening the baying connectors and removing the cover of

the DC connection, for example

PH 3 cross-head screwdriver Fastening the battery modules and APU HV1000-S in the

battery cabinet

35 mm² to 50 mm² crimping tool For crimping the wire-end ferrules for the DC connecting cable

Voltmeter (min. 1,000 VDC) Measuring the power supply and battery voltages (up to

1,000 V DC) and testing the battery modules’ state of charge

19 mm spanner Optional: lifting the cabinet cover, installing spacers

3.2 TRANSPORT TO THE END CUSTOMER

Transport regulations and safety information

All the requirements set out in the German Ordinance on the Transport of Dangerous Goods by Road,

Rail and Inland Waterways (GGVSEB) and the European Agreement Concerning the International Car-

riage of Dangerous Goods by Road (ADR) must be adhered to.

•The battery modules may only be transported by the manufacturer or by a haulier engaged by the

manufacturer. Should transport on public roads nevertheless be necessary, this may only be car-

ried out by personnel who have received appropriate training and instruction. This instruction is to

be documented and carried out periodically.

•Smoking is prohibited in the vehicle during the transport journey, and also in the immediate vicinity

during loading and unloading.

•Two tested fire class D metal fire extinguishers (minimum capacity: 2 kg) and equipment for dan-

gerous goods in accordance with the ADR are to be carried in the vehicle.

•The freight carrier is prohibited from opening the outer packaging of the battery module.

DANGER! Risk of injury due to improper transport in a vehicle

Improper transport and/or inadequate transport locks can cause the load to slide or topple over, lead-

ing to injuries. Position the cabinet vertically and in such a way that it cannot slide around in the vehi-

cle, and use securing straps to prevent it from toppling over and sliding.

CAUTION! Risk of injury due to tilting battery cabinet

The cabinet weighs approx. 120 kg and may topple over if tilted, causing injuries or becoming damaged

itself.

CAUTION! Risk of injury if safety shoes are not worn when the cabinet is being transported

Injuries such as crushing injuries can occur due to the components’ heavy dead weight when the cabi-

net or battery modules is/are being transported. For this reason, all individuals involved must wear

safety shoes with protective toe caps.

CAUTION!

Please also follow the safety information in section “3.3 Transport at the end customer’s site” on page

11 below, especially when loading and unloading.

Altri manuali per TS HV 70

Indice

Altri manuali TESVOLT Magazzinaggio

TESVOLT

TESVOLT TS25 Manuale utente

TESVOLT

TESVOLT TS 48V Manuale utente

TESVOLT

TESVOLT TS HV 70 Manuale utente

TESVOLT

TESVOLT TS Series Manuale utente

Manuali Magazzinaggio popolari di altre marche

QNAP

QNAP TS 32PXU Series Manuale utente

LaCie

LaCie RUGGED RAID Manuale utente

Freecom

Freecom CLS DOCK Manuale utente

PNY

PNY Attache P-FD64MBATT3 Manuale utente

HP StorageWorks MSL2024 Manuale utente

OLT

OLT 6x6 Maximizer Manuale utente

Transcend

Transcend JetFlash 160 Manuale utente

LaCie

LaCie RUGGED MINI Manuale utente

Thunderbolt

Thunderbolt 600 Manuale utente

Panasonic

Panasonic LB-DH8 series Manuale

Intel

Intel RAID High Availability Manuale utente

LaCie

LaCie 12big Thunderbolt 3 Manuale utente

Spectra Logic

Spectra Logic T-Series Spectra T50e Manuale utente

Panasonic

Panasonic LKM-F931-1 Manuale utente

Tabernus

Tabernus Enterprise Erase E2400 Manuale utente

Rocstor

Rocstor COMMANDER 3F series Manuale utente

HP P9000 Manuale utente

Western Digital

Western Digital Ultrastar Data60 Manuale utente