TESVOLT TS Series Manuale utente

Installation instructionsTS series

Installation instructionsTESVOLT TS seriesincl. connection of the TS Series to SMA productswww.tesvolt.com1TS25TS40TS50E.IA..ENG-TSA.6

Table of ContentsE.IA..ENG-TSA.612 2.1 2.2345678 8.1 8.1.1 8.1.2 8.2 8.2.1 8.2.2 8.2.391011 11.1 11.212131415161718About this document Safety Qualiﬁcation of the technical specialists Safty informationNeeded toolsTransport at end-customer site Installation location Scope of delivery Data sheet Installation overview Charge control System without backup power function System with backup power supply Battery storage Installation diagram TESVOLT TS APU-Unit connections Installation stepsCommissioning Decommissioning Storage system expansion Power expansion by SMA battery inverter Energy expansion by TESVOLT storage systemRemote monitoring via Sunny Portal Menu structure of Batterie Monitoring (BatMon) Battery system error and warning messages Maintenance and storageGuidelines for Handling Lithium-Batteries DisposalContact344456678891526262728293435353638394041414242www.tesvolt.com26

Scope of validity:This document applies to the following storage systems from TESVOLT GmbH:TS system in connection with Sunny Island (48V)Target groups: : This document is intended exclusively for qualiﬁed technical specialists. The instructions and actions speciﬁed in this document may only be carried out by appropriately qualiﬁed personnel. The following battery inverters may be used:ManufacturerSMA Solar Technology AGUseful Installation and planning information is available at the SMA website (www.sma.de). We recommend the following documents. Installation – Quick start – SMA FLEXIBLE STORAGE SYSTEM – Energy consumption optimisation Installation – Quick start – SMA FLEXIBLE STORAGE SYSTEM – backup power supply function Planning guideline – SMA FLEXIBLE STORAGE SYSTEM with backup power supply functionSMA, SUNNY ISLAND and SUNNYPORTAL are registered trademarks of SMA Solar Technology AG in many countries.1 About this document WARNING! This document applies to storage systems from the TESVOLT company. It provides installation support for authorised and qualiﬁed personnel. It does not replace the complete instructions of the manufacturer SMA, and these must still be observed.TypeSunny Island 3.0MSMA Solar Technology AGSunny Island 4.4MSMA Solar Technology AGSunny Island 6.0HSMA Solar Technology AGSunny Island 8.0Hwww.tesvolt.com3Explanation of used symbols:E.IA..ENG-TSA.6General warningsignsWarningelectricaltensionWarningcorrosivesubstancesWarningabout strikingtensionGeneralinformation signsSee operatinginstructionsIEC 60417-5036/5416

Caution: Risk of electricshock, auto-scheduleddischarge of energystorage system.

2.1 Qualiﬁcation of the technical specialistsThe instructions in this document may only be performed by appropriately qualiﬁed technical specialists. The technical specialists must possess the following qualiﬁcations:• Training in dealing with the hazards associated with the installation and operation of electrical equipment and batteries• Training in the installation and commissioning of electrical equipment• Knowledge of, and adherence to the locally applicable connection requirements, standards and directives• Knowledge of the handling procedures and hazard sources associated with transporting, storing and disposing of Lithium-Ion batteries• Knowledge of, and adherence to this document and the associated product documentation, including all safety instructions Participation in TESVOLT certiﬁcation trainings 2.2 Safety information www.tesvolt.com2 SafetyWARNING! Lethal electric shock from damaged components or pole short-circuits: Bridging the battery poles causes a short-circuit resulting in a large ﬂow of electrical current. This short-circuit must be avoided at all costs. Use insulated tools Never place tools or metal components on the battery Always remove watches, rings and all other metal jewellery when working on the batteries Never install or operate the battery pack in potentially explosive environments or areas with relatively high humidity levels Always ﬁrst switch off the charge controller and then switch off all voltage supplies to the battery before commencing work on the storage system4E.IA..ENG-TSA.6

WARNING! Acid burns and poisoning from the battery electrolyte or poisonous gases: Electrolyte or poisonous gases cannot escape from the battery pack under normal operating conditions. Despite careful design and manufacture, damage to the battery pack resulting from fault can result in escaping electrolyte or low concentrations of poisonous gases, organic solvent gases and hydrogen ﬂuoride acids.Store the batterypack in a dry place and within the temperature range speciﬁed in the data sheet. Do not allow the battery pack to fall down Do not open the battery pack Never install or operate the battery pack in potentially explosive environments or areas with relatively high humidity levels In the case of contact with electrolyte, immediately wash the affected area with water and seek medical advicewww.tesvolt.com3 Needed tools5Needed ToolsDescriptionBattery13 mm attachment for the battery poles and APU connections

Torque wrench

For ﬁxing the battery modules and APU in the battery cabinet

Cross-head screwdriver

Optional: For removing the cover of the battery rack

8 mm hex key

Optional: For moving the cable entry on the cover of the battery rack

TX 25 Torx screwdriver

Optional: For removing the side panels of the battery rack

TX 30 Torx screwdriver

For connecting the control and measuring cables to the Sunny Island terminal

Slot-head screwdriver

Sunny IslandFor mounting the Sunny Island wall bracket

Power drill and drill bits

For removing the cover of the Sunny Island

5 mm hex key

For crimping the lugs of the DC cable

50 to 120 sq. mm crimping pliers

For crimping the wire end ferrules

Ferrule crimper

For measuring the grid and battery voltage

Voltage measuring device

Battery+Sunny IslandE.IA..ENG-TSA.6

The delivered goods must always be checked for completeness and visible signs of damage.6 Scope of deliverywww.tesvolt.comPositionADescriptionBattery module incl. ABOBAPU incl. Cable connection set APU to 1st Battery moduleCInstallation instructionsD48 V Cable connection set (included 2x Copper bars,, 1x Patch cabel, 2x Rack Balancing Plug)ETS 25, 40 or 50 Rack FOptional: Cable connection set to Sunny Island6 The battery cabinet functions in temperatures from 0°C to 40°C and at a maximum humidity of 70%. Rooms that do not provide these conditions must be air-conditioned. The battery cabinet may not be exposed to corrosive atmospheres. If the battery cabinet is to be used in coastal areas or on farms, appropriate structural modiﬁcations to the installation room must be made to ensure hazard-free operation of the storage system.In regions subject to ﬂooding, care must be taken to ensure that the battery cabinet is installed in a suitably elevated location that cannot be reached by ﬂood water.The battery cabinet must not be exposed to direct sunlight. It should also not be placed in the direct vicinity of heat sources, such as an oven or a ﬁreplace.The storage system must be set up in a ﬁre-proof room that is free of ﬁre loads and is separated by a class F30 ﬁre door.5 Installation location The individual components of the TS series can weigh up to 120 kg and therefore should not be transported by a single person. It is recommended that the system is installed by at least two people. The assistance of a hand truck is helpful. No more than 5 battery modules should be stored on top of one another. WARNING! Battery modules are heavy, please ensure safe installation. Use suitable means of transport only! RIGHTWRONG4 Transport at end-customer siteE.IA..ENG-TSA.6

7www.tesvolt.com7 Technical data sheet E.IA..ENG-TSA.6OFF-GRID OR ON-GRID

8.1 Charge controlling8www.tesvolt.com8 Installation OverviewFigure: Block circuit diagram (example with backup power function, single phase)ComponentsFunctionSunny Island Battery inverter Remote ControlSunny Island display TESVOLT TSBattery cabinetHome ManagerTransmits readings from the storage system and PV installation to the Sunny Portal and is responsible for energy management, e.g. by controlling outlets Energy Meter Load meter for determining consumption or feed-in (integrated in the Home Manager 2.0)Router Connects the individual network participants Grid disconnectionDisconnects the storage system from the public grid when the emergency power function is activated in order to prevent energy from being fed back into the gridPhase couplingIn single-phase storage systems, all three outer conductors are bridged and thus supplied with power. However, phase-shifted alternating current is not provided.E.IA..ENG-TSA.6