TFT DECON/pak Manuale utente

©Copyright Task Force Tips LLC 2004-2022 1 LIU-050 February 7, 2022 Rev3

TASK FORCE TIPS LLC

MADE IN USA · tft.com

3701 Innovation Way, Valparaiso, IN 46383-9327 USA

800-348-2686 · 219-462-6161 · Fax 219-464-7155

INSTRUCTIONS FOR SAFE OPERATION, AND MAINTENANCE

DECON/pak™

Portable Decontamination System

WARNING

Understand manual before use. Operation of this device without understanding the manual and

receiving proper training is a misuse of this equipment. Obtain safety information at tft.com/serial-

number.

This equipment is intended for use by trained and qualified emergency services personnel for

firefighting. All personnel using this equipment shall have completed a course of education

approved by the Authority Having Jurisdiction (AHJ).

This instruction manual is intended to familiarize firefighters and maintenance personnel with the

operation, servicing, and safety procedures associated with this product. This manual should be

kept available to all operating and maintenance personnel.

Improper use of agent can result in injury or damage to the environment. Follow the agent

concentrate manufacturer’s instructions and fire service training to avoid using the wrong type of

agent for disinfection purposes.

There are a wide variety of agent concentrates. Each user is responsible for verifying that any agent

concentrate chosen to be used with this unit has been tested to assure that the agent obtained is

suitable for the purpose intended.

DECON/pak

PATENTED

UL502-D

PORTABLE DECONTAMINATION SYSTEM

Valparaiso, IN 46383-9327

+1 219 462-6161 • 800 348-2686 • MADE IN U.S.A.

www.tft.com

TASK FORCE TIPS

UL521

Read manual before use.

WARNING

Pat# 5,810,089

RATED FLOW

12 GPM at 100 PSI

45 L/MIN at 6.8 BAR

Minimum Operating Condition

7 GPM at 40 PSI

30 L/MIN at 3 BAR

Maximum Operating Condition

27 GPM at 500 PSI

100 L/MIN at 40 BAR

ADDITIVE SETTINGS

0.1% to 0.5% continuously adjustable

RINSE (water only)

©Copyright Task Force Tips LLC 2004-2022 2 LIU-050 February 7, 2022 Rev3

The member companies of FEMSA that provide emergency

response equipment and services want responders to know and

understand the following:

1. Fireﬁghting and Emergency Response are inherently

dangerous activities requiring proper training in their hazards

and the use of extreme caution at all times.

2. IT IS YOUR RESPONSIBILITY to read and understand

any user’s instructions, including purpose and limitations,

provided with any piece of equipment you may be called on

to use.

3. IT IS YOUR RESPONSIBILITY to know that you have been

properly trained in Fireﬁghting and/or Emergency Response

and in the use, precautions, and care of any equipment you

may be called upon to use.

4. IT IS YOUR RESPONSIBILITY to be in proper physical

condition and to maintain the personal skill level required to

operate any equipment you may be called upon to use.

5. IT IS YOUR RESPONSIBILITY to know that your equipment is

in operable condition and has been maintained in accordance

with the manufacturer’s instructions.

6. Failure to follow these guidelines may result in death, burns or

other severe injury.

Fire and Emergency Manufacturers and Service Association, Inc.

PO Box 147, Lynnﬁeld, MA 01940 • www.FEMSA.org

PERSONAL RESPONSIBILITY CODE

DANGER

©Copyright Task Force Tips LLC 2004-2022 3 LIU-050 February 7, 2022 Rev3

TABLE OF CONTENTS

1.0 MEANING OF SAFETY SIGNAL WORDS

2.0 SAFETY

3.0 GENERAL INFORMATION

3.1 SPECIFICATIONS

3.2 PART IDENTIFICATION

3.3 LEFT OR RIGHT HAND OPERATION

3.4 DILUTION EQUIVALENTS

4.0 FLOW CHARACTERISTICS

5.0 AGENT SELECTION

5.1 AGENT COMPATIBILITY

6.0 OPERATION

6.1 HOSE CONNECTION

6.2 FILLING THE TANK

6.3 CONNECTING DISCHARGE HOSE AND NOZZLE

6.4 SETTING AGENT CONCENTRATION

6.5 CONTROLLING FLOW

6.6 AGENT QUALITY

6.7 SHUT DOWN AFTER USE (FLUSHING)

6.8 STORAGE

7.0 WARRANTY

8.0 TROUBLESHOOTING

9.0 CLEAN UP AND MAINTENANCE

9.1 DRAIN HOLE

10.0 DRAWINGS AND PART LISTS

11.0 OPERATION AND INSPECTION CHECKLIST

©Copyright Task Force Tips LLC 2004-2022 4 LIU-050 February 7, 2022 Rev3

1.0 MEANING OF SAFETY SIGNAL WORDS

A safety related message is identified by a safety alert symbol and a signal word to indicate the level of risk involved with a particular

hazard. Per ANSI Z535.6, the definitions of the four signal words are as follows:

2.0 SAFETY

This portable decontamination system can be used in potentially dangerous situations. The following must be observed at all times:

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious

injury.

CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor

or moderate injury.

NOTICE

NOTICE is used to address practices not related to physical injury.

WARNING

Improper use of agent could result in death or serious injury, including damage to the eyes. To

reduce the risk of injury, avoid directing agent onto the faces of yourself and other personnel.

Always wear PPE, including eye protection, as directed by the AHJ.

WARNING

Make sure that the agent concentrate in the tank is the right type for the situation. (Refer to

agent concentrate manufacturer’s recommendations for proper agent choice.)

WARNING

Agent concentrates can be ineffective if not used at the correct concentration ratio. Ineffective

agents can increase the potential for injury or death. Ensure that the Percentage Knob is set to the

correct concentration ratio for the type of agent being used prior to flowing.

CAUTION Make sure the Flow Control Valve is off and the correct nozzle and Outlet Hose are securely

attached to the Control Block before the hose line is charged.

NOTICE

To prevent mechanical damage, do not drop or throw equipment.

©Copyright Task Force Tips LLC 2004-2022 5 LIU-050 February 7, 2022 Rev3

3.0 GENERAL INFORMATION

The DECON/pak Portable Decontamination System is a self-contained agent proportioning and rinse application system developed

specifically for gross decontamination of firefighting personnel and equipment. Injecting a variety of approved personal protective

clothing gross decontamination agents from 0.1% to 0.5%, the rugged green polypropylene 2.5 gallon concentrate tank and water is

supplied by a pressurized 1” or 1.5” hoseline. The unit includes an integrated twist shut-off valve, selective injection metering knob, and

is easily disassembled for cleaning. The pressure and vacuum seals on the lid and inlet debris screen assures that the approved

decontamination agent chosen can be stored ready for immediate use. A detachable fan spray nozzle is attached to a 12’ discharge

hose for ease of use during agent application or rinsing operations.

The DECON/pak is not intended to be used for Class A, Class B, or any other type of foam concentrate. If you intend to use the DECON/

pak for liquids other than decontamination agents and water, we urge you to contact Task Force Tips Service Department at 800-854-

6864. The use of other liquids may void the warranty and subject the user to hazards not addressed in this manual. The user assumes

all risks for non intended uses.

3.1 SPECIFICATIONS

Figure 3.1

3.2 PART IDENTIFICATION

Figure 3.2

3.3 LEFT OR RIGHT HAND OPERATION

The Control Block and Valve Assembly can be mounted on the Tank for right or left hand operation. To switch hands, remove the

Shoulder Strap from the Pull Pins. Remove the Circle Cotters from the Pull Pins and remove the Pull Pins themselves. Pull the Control

Assembly straight up and out of the tank. Turn the Control Unit around and reinstall the Pull Pins, the Circle Cotters, and the Shoulder

Strap.

US Units Metric Units

Tank Capacity (to bottom of fill port) 2.5 gal 9.5 litres

Nominal Flow (all nozzles) 12 gpm @ 100 psi 45 l/min @ 6.8 bar

Weight Empty 11.5 lb 5.2 kg

Weight Full 30.1 lb 13.6 kg

Length x Width x Height 13.5” x 10.75” x 17” 345mm x 275mm x 430mm

Operating Pressure Max/Min (water) 500/40 psi (water) 40/3 bar

OUTLET HOSE

12' HOSE

(3.6 m)

TWIST GRIP

FLOW CONTROL

PULL PIN

TANK

FAN NOZZLE

PERCENTAGE KNOB

(TURN)

©Copyright Task Force Tips LLC 2004-2022 6 LIU-050 February 7, 2022 Rev3

3.4 DILUTION EQUIVALENTS

Agents used in the DECON/pak are to be diluted according to the manufacturer’s specifications. The DECON/pak delivers agent at

between 0.1 and 0.5%. The following chart describes percentages and dilution ratios.

Table 3.4

4.0 FLOW CHARACTERISTICS

Figure 4.0A

Figure 4.0B

Percentage ml/l Oz/gal or Ratio

0.23% 2.3 0.3 2 US teaspoons 1:427

0.39% 3.9 0.5 1 US tablespoon 1:256

0.50% 5.0 0.64 1-1/4 US tablespoons 1:200

0.78% 7.8 1 2 US tablespoons 1:128

1.0% 10 1.3 2-1/2 US tablespoons 1:100

1.6% 16 2 1/4 US cup 1:64

2.3% 23 3 1/3 US cup 1:43

3.1% 31 4 1/2 US cup 1:32

4.7% 43 6 3/4 US cup 1:21

6.3% 67 8 1 US cup 1:16

7.8% 78 10 1-1/4 US cup 1:13

KEY - Exceeds 0.5% DECON/pak maximum setting

FLOW

(

GPM

)

DECON/pak FLOW CHARACTERISTICS

(with valve fully open)

INLET PRESSURE (PSI)

201826 1614

104242622828

150

350

250

450

100

300

200

400

500 MAXIMUM OPERATING

PRESSURE = 500 PSI

MINIMUM OPERATING

PRESSURE = 40 PSI

FLOW (L/MIN)

10 6020 70 80 10090

DECON/pak FLOW CHARACTERISTICS

(with valve fully open)

MAXIMUM OPERATING PRESSURE = 40 BAR

MINIMUM OPERATING PRESSURE = 3 BAR

INLET PRESSURE (BAR) 100

MINUTES TO USE 10 LITRES OF

CONCENTRATE AT 45 l/min

PERCENT MINUTES

0.1 208

0.2 104

0.3 69

0.4 52

0.5 42

MINUTES TO USE 2-1/2 GALLONS OF

CONCENTRATE AT 12 GPM

PERCENT MINUTES

0.1 208

0.2 104

0.3 69

0.4 52

0.5 42

©Copyright Task Force Tips LLC 2004-2022 7 LIU-050 February 7, 2022 Rev3

5.0 AGENT SELECTION

The Control Block and Valve Assembly can be mounted on the Tank for right or left hand operation. The more viscous, or thick, the agent

concentrate, the greater the amount of energy required to draw the concentrate into the eductor. The viscosity of most agent

concentrates changes with temperature. Some thickening to a gel may occur at temperatures of 40ºF (4ºC) or lower.

The DECON/pak percentage knob was calibrated with ZepPowerPlex® Heavy-Duty Laundry Detergent. Actual agent concentrations

vary with changes in water flow, agent concentrate temperature and viscosity. The user must verify that the performance of the

concentrate is suitable for use in their application. In all cases, the manufacturer’s recommendations must be followed.

5.1 AGENT COMPATIBILITY

6.0 OPERATION

Figure 6.0

6.1 HOSE CONNECTION

Attach inlet fire hose to the coupling on the inlet end of the DECON/pak. Larger hoses may be used with an adapter. For maximum

maneuverability, we recommend attaching 1” hose to the DECON/pak itself.

6.2 FILLING THE TANK

Unscrew the fill port lid by turning counterclockwise. Fill tank to bottom of fill port. Agent may seep out the vents if over filled. Close the

fill port lid by turning clockwise.

DANGER

Mixing different types of agent concentrates or agents of the same type from different

manufacturers can cause the contents of the agent reservoir to gel and produce unpredictable

results, increasing risk of serious injury or death. To reduce the risk:

• Clean tank and agent passages thoroughly when changing agent types.

• Check agent manufacturer’s documentation for recommendations.

• Always identify the contents of the reservoir per the agent manufacturer’s Technical Data Sheet.

NOTICE

Components may be subject to degradation, including corrosion, by harsh chemicals such as

sodium hypochlorite (Bleach), D-limonene, Hydrogen Peroxide, and other strong solvents. To

reduce the risk of equipment damage:

• Avoid long-term storage of agents that may damage the tank, lid, or other components.

• Empty and rinse the reservoir between use.

It is the responsibility of the end user to determine the chemical compatibility between the device

and any solutions to be stored in it. Effects of corrosion by bleach and other disinfecting

concentrates are not covered under warranty.

DECON/pak

PATENTED

UL502-D

PORTABLE DECONTAMINATION SYSTEM

Valparaiso,IN 46383-9327

+1 219 462-6161 • 800 348-2686 • MADE IN U.S.A.

www.tft.com

TASK FORCE TIPS

UL521

Read manual before use.

WARNING

Pat#5,810,089

PUSH & TURN

TO ATTACH

CONTROL

FLOW

FILL

2.5 GAL

CONNECT

SUPPLY

ADJUST %

START UP PROCEDURE

To Make Agent - Connect water supply. Attach the nozzle to the

Quick-Connect. Turn the Percentage Knob to the desired percentage.

Twist the Valve Handle to start water flow.

©Copyright Task Force Tips LLC 2004-2022 8 LIU-050 February 7, 2022 Rev3

6.3 CONNECTING DISCHARGE HOSE AND NOZZLE

The nozzle may be attached directly to the quick-connect fitting on the control block or to the end of the outlet hose, which is then

attached to the control block.

1. Align the marks on the quick-connect male fitting with the marks on the female fitting and push the two pieces together.

2. Twist the nozzle or hose one quarter turn to the right to latch the quick-connect fitting.

3. To remove fan nozzle, remove set screw.

4. Hose lengths available. TFT part U-HS6, U-HS12, and U-HS25.

6.4 SETTING AGENT CONCENTRATION

The percentage knob may be turned to the RINSE position for water only use. Be sure to use the agent manufacturer’s recommended

concentrate ratio. Turn the knob to the desired concentrate percentage.

6.5 CONTROLLING FLOW

Pressurize the hose line. Turn the flow control valve to start water flowing through the DECON/pak. Flow may be reduced by partially

closing the control valve.

6.6 AGENT QUALITY

TO SHUT DOWN

To prevent concentrate from drying in the agent passages the following

is recommended. While still connected to water supply, remove Circle

Cotters and Pull Pins. Remove Control Unit from tank. Attach the Cap

directly to the Quick-Connect on the Control Block. Turn the valve half

way on till the discharge is agent free. This will back flush a small

amount of water through the agent passage. Rotate the Percentage

Knob back and forth to make sure all agent passages are flushed.

TO CLEAN OUT IF PLUGGED

Remove screw #2, spring #3, and knob #4. Inspect the underside

of the knob. Make sure the agent passages are clear. Do not

scratch the flat face of the knob. Inspect the 2 holes in the top of

the Control Block #5. If they are plugged, pull pins #1, remove

Block Assembly and clean out Pickup Tube and holes.

CAUTION The DECON/pak’s eductor will not function if the back pressure from the outlet hose or nozzle is too

high. To reduce the risk of injury or death due to a non-functioning unit:

• Never use hose longer than the 25’ (7.5m) U-HS25 optional hose.

• Never add additional hose, or use other manufacturer’s hose assemblies and nozzles.

CAUTION There is no check valve in the DECON/pak eductor system. Installing a shut off valve between the

DECON/pak and the fan nozzle can cause the agent tank to fill with water and dilute the agent

concentrate resulting in ineffective agent. Never install a shut off valve between the DECON/pak and

the fan nozzle.

Figure 6.6A

INSTALL CAP

ROTATE

OPEN SLIGHTLY

Figure 6.6B

PULL

CLEAN

UNSCREW

6.7 SHUT DOWN AFTER USE (FLUSHING)

DECON/pak should be flushed with water after each use to prevent agent concentrate from drying out inside of the Control Block and

Percentage Knob.

1. Reduce pump pressure to 100 psi or less.

2. Remove the nozzle and/or hose from the quick-connect on the front of the Control Block.

3. Remove the Circle Cotters and pull out the two Pull Pins that hold the Control Unit to the tank.

4. Pull straight up to remove the Control Unit and Pickup Tube from the tank.

5. Make sure the Percentage Knob is NOT in the RINSE position.

6. Install the Cap on the outlet of the Control Block.

7. Turn the Flow Control valve until a trickle of clean water is flowing out the end of the Pickup Tube.

8. Turn the Percentage Knob back and forth to make sure all agent passages are flushed.

9. Shut off water and reinstall the Control Unit on the tank and insert the Pull Pins and circle cotters.

10. Remove the Cap.

The exterior of the DECON/pak can be washed off with the hose with the percentage knob in the RINSE position.

6.8 STORAGE

The DECON/pak can be stored with some milder types of agent

concentrate in it. Make sure the control block and valve assembly is

mounted on the tank and the fill port is securely closed to prevent

evaporation. Storage in the upright position is recommended to avoid

agent leaking when the DECON/pak is not in use.

It is the responsibility of the Authority Having Jurisdiction (AHJ) to

determine agent compatibility for long term storage.

NOTICE

Components may be subject to degradation, including corrosion, by harsh chemicals such as

sodium hypochlorite (Bleach), D-limonene, Hydrogen Peroxide, and other strong solvents. To

reduce the risk of equipment damage:

• Avoid long-term storage of agents that may damage the tank, lid, or other components.

• Empty and rinse the reservoir between use.

It is the responsibility of the end user to determine the chemical compatibility between the device

and any solutions to be stored in it. Effects of corrosion by bleach and other disinfecting

concentrates are not covered under warranty.

Figure 6.8

DECON/pak

PATENTED

UL502-D

PORTABLE DECONTAMINATION SYSTEM

7.0 WARRANTY

Task Force Tips LLC, 3701 Innovation Way, Valparaiso, Indiana 46383-9327 USA (“TFT”) warrants to the original purchaser of its

products (“equipment”), and to anyone to whom it is transferred, that the equipment shall be free from defects in material and

workmanship during the five (5) year period from the date of purchase. TFT’s obligation under this warranty is specifically limited to

replacing or repairing the equipment (or its parts) which are shown by TFT’s examination to be in a defective condition attributable to

TFT. To qualify for this limited warranty, the claimant must return the equipment to TFT, at 3701 Innovation Way, Valparaiso, Indiana

46383-9327 USA, within a reasonable time after discovery of the defect. TFT will examine the equipment. If TFT determines that there is

a defect attributable to it, TFT will correct the problem within a reasonable time. If the equipment is covered by this limited warranty, TFT

will assume the expenses of repair.

If any defect attributable to TFT under this limited warranty cannot be reasonably cured by repair or replacement, TFT may elect to

refund the purchase price of the equipment, less reasonable depreciation, in complete discharge of its obligations under this limited

warranty. If TFT makes this election, claimant shall return the equipment to TFT free and clear of any liens and encumbrances.

This is a limited warranty. The original purchaser of the equipment, any person to whom it is transferred, and any person who is an

intended or unintended beneficiary of the equipment, shall not be entitled to recover from TFT any consequential or incidental damages

for injury to person and/or property resulting from any defective equipment manufactured or assembled by TFT.

It is agreed and understood that the price stated for the equipment is in part consideration for limiting TFT’s liability. Some states do not

allow the exclusion or limitation of incidental or consequential damages, so the above may not apply to you.

TFT shall have no obligation under this limited warranty if the equipment is, or has been, misused or neglected (including failure to

provide reasonable maintenance) or if there have been accidents to the equipment or if it has been repaired or altered by someone else.

THIS IS A LIMITED EXPRESS WARRANTY ONLY. TFT EXPRESSLY DISCLAIMS WITH RESPECT TO THE EQUIPMENT ALL

IMPLIED WARRANTIES OF MERCHANTABILITY AND ALL IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE.

THERE IS NO WARRANTY OF ANY NATURE MADE BY TFT BEYOND THAT STATED IN THIS DOCUMENT.

This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

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