Thermo Scientific BF51731 Guida rapida

November, 2020

Models: BF51731 and BF51732 (C/BC)

Installation and Operational Manual

304257H02 Rev. A

Thermo Fisher Scientific

Lindberg/Blue M LGO 1200°C Box Furnace

Thermo Fisher Scientific Inc. provides this document to its customers with a product purchase to use in the product

operation. This document is copyright protected and any reproduction of the whole or any part of this document is strictly

prohibited, except with the written authorization of Thermo Fisher Scientific Inc.

The contents of this document are subject to change without notice. All technical information in this document is for

reference purposes only. System configurations and specifications in this document supersede all previous information

received by the purchaser.

Thermo Fisher Scientific Inc. makes no representations that this document is complete, accurate or error-free and

assumes no responsibility and will not be liable for any errors, omissions, damage or loss that might result from any use

of this document, even if the information in the document is followed properly.

This document is not part of any sales contract between Thermo Fisher Scientific Inc. and a purchaser. This document

shall in no way govern or modify any Terms and Conditions of Sale, which Terms and Conditions of Sale shall govern all

conflicting information between the two documents.

1200°C Box Furnace 304257H02 | 1

Table of Contents

Chapter 1 Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

Explanation of Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Standards and Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Electromagnetic Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Chapter 2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11

Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Non-Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Chapter 3 Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15

Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15

Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16

Atmosphere Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Chapter 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17

Lifting and Carrying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17

Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Mains Electrical/Thermocouple Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

Exhaust Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

Exhaust Port Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19

Atmosphere Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20

Atmosphere Inlet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

Hearth Plate and Shelves Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-21

Chapter 5 Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23

Initial Furnace Start-Up/Drying-Out Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-23

Door Seal Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-24

Door Seal Adjustment (if necessary). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

Chapter 6 1x8 segment and 5x16 Segment Programmable Models w/OTP . . . . . . . . . . . . . . . . . . . . . . . . . 6-25

Eurotherm 3216 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25

Operator Interface & HOME Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-26

Beacon Display and Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26

Operator Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-27

Single Set Point Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27

Alternate Set Point Selection (SP2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28

Set Point Ramp Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-28

View or Change the Display Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29

Auto Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-30

Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31

Offset Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-33

Alarms & Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34

Sensor Break & Loop Break Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35

Over – Temperature Protection (OTP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35

1-Program 8-Segment Controller Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-38

Table of Contents

2 | 304257H02 1200°C Box Furnace

Soft Start Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-40

Delayed Switch On Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-41

5-Program 16-Segment Controller Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-45

Chapter 7 Operation - 3216i Excess Temperature Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-51

Excess Temperature controller Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-52

Operational Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-52

Chapter 8 Communication Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-57

Adapters - RS 485 to RS 232/USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-57

RS 485 Pinout & Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-57

Host Computer & Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-58

Controller Parameters for Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-58

Chapter 9 Maintenance & Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-59

General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-59

Cleaning and Decontamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-59

Heating Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-60

Heating Unit Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-60

Thermocouple (T/C) Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-61

Solid State Relay (SSR) Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-61

Door Insulation Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-62

Chapter 10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63

Chapter 11 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-65

Chapter 12 Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-67

Chapter 13 End of Life Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-69

WEEE Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-70

Chapter 14 Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-71

1200°C Box Furnace 304257H02 | 3

Figures

Figure 1 1200°C Box Furnace ................................................................................................................. 2-11

Figure 2 Thermocouple............................................................................................................................ 4-18

Figure 3 Exhaust Vents ............................................................................................................................ 4-19

Figure 4 Preventing Chimney Effect .......................................................................................................... 4-20

Figure 5 Gas Inlet Tube Assembly ............................................................................................................ 4-21

Figure 6 Thermocouple............................................................................................................................ 9-61

Figure 7 Controller Electrical Panel ........................................................................................................... 9-62

Figure 8 Wiring Diagram (BF51731, BF51732) ....................................................................................... 12-67

Figures

4 | 304257H02 1200°C Box Furnace

1200°C Box Furnace 304257H02 | 1-5

Safety Notes

Explanation of Symbols

This symbol when used alone indicates important operating instructions which reduce the

risk of injury or poor performance of the unit.

DANGER : Indicates a hazardous situation which, if not avoided, will result in death

or serious injuries.

WARNING : Indicates a hazardous situation which, if not avoided, could result in

death or serious injuries.

CAUTION : Indicates a situation which, if not avoided, could result in damage to

equipment or property.

Before installing, using or maintaining this product, please be sure to read the manual

and product warning labels carefully. Failure to follow these instructions may cause the

product to malfunction, which could result in injury or damage

This symbol indicates possible pinch points which may cause personal injury.

This symbol indicates surfaces which may become hot during use and may cause a burn

if touched with unprotected body parts.

WARNING : This symbol indicates situations where dangerous voltages exist and

potential for electrical shock is present.

This symbol indicates a need to use gloves during the indicated procedures.

If performing decontamination procedures, use chemically resistant gloves.

Use gloves during the daily usage.

WARNING : This symbol indicates a situation which fire hazards exits in the Product.

WARNING : Unauthorized repair of your Furnace will invalidate your warranty.

Contact Technical Service at 1-800-438-4851 for additional information.

| Safety Notes

Chapter 1

1-6 | 304257H02 1200°C Box Furnace

This symbol indicates power is ON.

This symbol indicates power is OFF.

This symbol indicates Alternating current.

This symbol indicates Earth ground power.

This symbol indicates Protective conductor terminal.

1200°C Box Furnace 304257H02 | 1-7

Safety Notes | Chapter 1

Safety Considerations

May be irritating to skin, eyes, and respiratory tract.

May be harmful if inhaled.

May contain or form cristobalite (crystalline silica) with use at high temperature

(above 871°C (1599.8°F)) which can cause severe respiratory disease.

Possible cancer hazard based on tests with laboratory animals. Animal studies to

date are inconclusive. No human exposure studies with this product have been

reported.

DANGER :

Do not modify or use equipment in a manner other than expressly intended.

Modification of equipment other than that for which it is explicitly designed could cause

severe injury or death. Any customer after-market retrofit violates the warranty of the

equipment.

Do not modify or disconnect any safety features provided. Disconnection of the unit

safety features could allow the unit to become overheated and start on fire, causing

personal injury or death, product and property damage.

Do not use components or materials not specifically designed for this equipment.

Failure to comply with this precaution could result in damage to equipment used or the

furnace and may create an overheat situation. Also, do not use anything other than

OEM exact replacement equipment and parts. Not using OEM replacement parts could

cause faulty instrumentation readings, inoperable equipment, or temperature

overshoot. Both situations may cause personal injury or death, product, and property

damage.

Before using, user shall determine the suitability and integrity of the product for the

intended use and that the unit has not been altered in any way. Misapplication may

compromise the safety of the end user or the life of the product.

WARNING : Use appropriate Personal Protective Equipment (PPE) per local

protocols.

CAUTION : This product contains refractory ceramic fiber or other refractories which

can result in the following:

WARNING : This product can expose you to chemicals including arsenic, which is

known to the state of California to cause cancer. For more information go to

www.P65Warnings.ca.gov.

WARNING : Before maintaining this equipment, read the applicable Safety Data

Sheets (SDS). SDS is provided with unit.

| Safety Notes

Chapter 1

1-8 | 304257H02 1200°C Box Furnace

WARNING : When installing, maintaining, or removing the insulation, the following

precautions will minimize airborne dust and fiber:

Keep personnel not involved in the installation out of the area.

Use a good vacuum to clean area and equipment. Use a dust suppressant if

sweeping is necessary. Do not use compressed air.

Use a disposable mask suitable for nuisance dust.

Wear long sleeve clothing, gloves, hat, and eye protection to minimize skin and

eye contact. Do not wear contact lenses.

Thoroughly wash self after work is complete.

Launder work clothing separate from other clothes and thoroughly clean

laundering equipment after use. If clothing contains a large amount of dust and/or

fiber, dispose of rather than clean.

Promptly place used ceramic fiber parts and dust in plastic bags and dispose of

properly.

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