TMG TMG-9000GE Manuale utente

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PORTABLE GASOLINE GENERATOR

Model: TMG-9000GE

TMG-12000GE

PRODUCT MANUAL

Please read the product manual completely before assembly

Check against the parts list to make sure all parts are received

Wear proper safety goggles or other protective gears while in assembly

Missing parts or questions on assembly?

Please call: 1-877-761-2819 or email: cs@tmgindustrial.com

Do not return the product to dealer, they are not equipped to handle your requests

V2021.03.15

TABLE OF CONTENTS

Introduction…………….........……………………3

Section 1-Safety Rules….…….....……………3

Standards Index…….………………………3

Section 2- General Information…..........……6

2.1Unpacking…………………………………….6

2.2Assembly………………………………………6

Section 3-Features and Controls................…..7

Section 4 - Preparation

Before Operation….…........................8

4.1 Adding Engine Oil…….………………………8

4.2 Adding Fuel……………………………………8

4.3 Grounding the Generator…....……………8

Section 5- Operation….…..............…………….9

5.1 Starting the Engine…...…………………..11

5.2 Connecting Electrical Loads.……...……11

5.3 Stopping the Engine……………….……11

5.4 Low Oil Level Shut down System…..……11

5.5 High Altitude…………………….…………11

Section 6- Maintenance….........……………12

6.1 Maintenance Schedule……………………12

6.2 General Recommendations……….………12

6.2.1 Generator Maintenance…………………12

6.2.2 To Clean the Generator…..........………10

6.2.3 Engine Maintenance…………………….12

6.2.4 Changing the Oil….………………………13

6.2.5 Replacing the Spark Plug………………13

6.2.6 Spark Arrester……………………………13

6.3 Service Air Filter……………………………13

6.4 Valve Clearance.……………………………14

6.5 General………………………………………14

6.6 Other Storage Tips.…………………………14

Section 7-Storage….....……..............…………14

Section 8-Troubleshooting.…...............………15

Section 9- Parameter…………............…….….16

Section 10-Electric Diagram….........………….17

Section 11-Explosion Diagram & Part List …..19

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INTRODUCTION

Thank you for purchasing products

We appreciate your business. Our generator is

driven by a compact air-cooled engine with high

performance, which can supply electrical power to

operate power tools on job sites, or to run home

appliances during outage, or provide power to

remote locations where utility power is unavailable.

This manual contains safety information to make you

aware of hazards and risks associated with

generator products and how to avoid them. It is

important that you read and understand these

instructions thoroughly before attempting to start or

operate this equipment. Save this original instruction

for future reference.

If any portion of this manual is not understood,

please contact the nearest authorized dealer for

starting,operating and servicing procedures. We also

strongly recommend you to instruct any other users

who may operate the generator in an emergency.

The Emission Control System within this generator is

warranted for standards set by the Environmental

Protection Agency(EPA).

SECTION 1- SAFETY RULES

Read this manual carefully and become

familiar with your generator. Know its

applications, its limitations,and any hazards

involved. Failure to follow instructions could result in

serious injury or death. Throughout this publication,

and on tags and decals affixed to the generator,

DANGER, WARNING, CAUTION and NOTE symbols

are used to alert personnel with special instructions

about a particular operation that may be hazardous if

performed incorrectly,or carelessly Observe them

carefully. Their definitions are as follows:

This is the safety alert symbol It s used to alert

you to potential persona injury hazard.Obey all

safety messages that follow this symbol to avoid

possible injury or death.

DANGER indicates an imminently

hazardous situation which,if not avoided,will

result in death or serious injury.

WARNING indicates a potentially

hazardous situation which,if not avoided,

could result in death or serious injury.

CAUTION indicates a potentially

hazardous situation which,i not avoided,

may result in minor or moderate injury.

CAUTION used without the safety alert

symbol indicates a potentially hazardous

situation which, if not avoided,may result

property damage

NOTE provides additional information hat is

useful for proper use and maintenance of

this tool. If a NOTE is indicated, male sure it

is fully understood

Safety Symbols and Meanings

Toxic Fumes Hazard. Running engines

give off carbon monoxide,an odourless

poisonous gas that can cause nausea,

fainting, or death. Do not start or run engine indoors or

in an enclosed area,even if windows and doors are

open.

·Operate this product ONLY outdoors.·Install a battery

operated carbon monoxide alarm near the bedrooms.

·Keep exhaust gas away from entering a confined area

through windows,doors,ventilation intakes or other

openings.

·NEVER operate this product inside any building,

carport,porch,mobile equipment, marine

applications,or enclosure,even if windows and doors

are open.

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The engine exhaust from this

product, certain components in this product and

related accessories contain chemicals known to

the State of California to cause cancer, birth

defects or other reproductive harm. Wash hands

after handing.

Fuel and its vapours are

extremely flammable and

explosive which could

cause burns, fire or

explosion resulting in

death, serious injury and/or property damage.

WHEN ADDING OR DRAINING FUEL

· Turn generator engine OFF and let it cool at least

2 minutes before removing fuel cap. Loosen cap

slowly to relieve pressure in tank.

· Fill or drain fuel tank outdoors.

· DO NOT over fill tank.Allow space for fuel

expansion.

· If fuel spills, wait until it evaporates before

starting engine.

· Keep fuel away from sparks,open flames, pilot

light, heat, and other ignition sources.

· Check fuel lines, tank,cap and fittings frequently

for cracks or leaks. Replace if necessary

· DO NOT light a cigarette or smoke.

This generator does not meet

U.S.Coast Guard Regulation 33CFR-183 and can

not be used on marine applications. Incorrect use

of the appropriate U.S. Coast Guard approved

generator could result in death or serious injury

and/or property damage.

Starter cord kickback (rapid

retraction) will pull hand and arm

toward engine faster than you can let

go which could cause broken bones,

fractures, bruises, or sprains resulting in serious

injury.

·When starting engine,pull cord slowly until

resistance is felt and then pull rapidly to avoid

kickback.

·NEVER start or stop engine with electrical

devices plugged in and turned on.

WHEN STARTING EQUIPMENT

· Ensure spark plug,muffler, fuel cap,and air cleaner

are in place.

· DO NOT crank engine with spark plug removed.

WHEN OPERATING EQUIPMENT

· DO NOT operate this product inside any building,

carport, porch, mobile equipment marine applications,

or enclosure.

·DO NOT tip engine or equipment at angle which cause

fuel to spill.

· DO NOT stop engine by moving choke control to

"OFF" position.

WHEN TRANSPORTING, OR REPAIRING

EQUIPMENT

· Transport/move/repair with fuel tank EMPTY or with

fuel valve OFF.

· DO NOT tip engine or equipment at angle which

cause fuel to sill.

·Disconnect spark plug wire.

WHEN STORING FUEL OR EQUIPMENT WTTH

FUEL INTANK

· Store away from furnaces, stoves, water heaters,

clothes dryers, or other appliances that have light or

other ignition source because they could ignite fuel

vapours.

Generator voltage could cause

electrical shock or burn resulting in

death or serious injury.

· Use approved transfer equipment to prevent back

feed by isolating generator from electric utility workers.

· When using generator for backup power, notify utility

company.

· Use a ground fault circuit interrupter in any damp or

highly conductive area, such as metal decking or steel

work.

· DO NOT touch bare wires or receptacles.

· DO NOT use generator with electrical cords which are

worn, frayed,bare or otherwise damaged.

· DO NOT operate generator in the rain or wet weather.

· DO NOT handle generator or electrical cords while

standing in water, while barefoot, or while hands or

feet are wet.

· DO NOT allow unqualified persons or children to

operate or service generator.

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Unintentional sparking could

cause fire or electric shock

resulting in death or serious

injury.

MHEN ADJUSTING OR MAKING REPAIRS TO

YOUR GENERATOR

· Disconnect the spark plug wire from the spark

plug and place the wire where it cannot contact

spark plug.

WHEN TESTING FOR ENGINE SPARK

· Use approved spark plug tester.

· DO NOT check for spark with spark plug

removed.

Starter and other rotating parts

could entangle hands, hair, clothing, or

accessories resulting in serious injury.

· NEVER operate generator without protective

housing or covers.

· DO NOT wear loose clothing, jewelry or anything

that could be caught in the starter or other

rotating parts.

· Tie up long hair and remove jewelry.

Excessively high operating

speeds could result in minor injury and/or

generator damage.

Excessively low speeds impose a heavy load.

· DO NOT tamper with governor spring, links or

other parts to increase engine speeds. Generator

supplies correct rated frequency and voltage

when running at governed speed.

· DO NOT modify generator in any way.

Exhaust heat/gases could ignite

combustibles, structures or

damage fuel tank causing a fire,

resulting in death,serious injury

and/or property damage. Contact with muffler

area could cause burns resulting in serious injury.

· DO NOT touch hot parts and AVOID hot exhaust

gases.

· Allow equipment to cool before touching.

· Keep at least1.5 m(5 ft.)of clearance on all sides

of generator including overhead.

· It is violation of California Public Resource Code,

Section 4442, to use or operate the engine on any

frost-covered, brush-covered, or grass- covered

land unless the exhaust system is equipped with

a spark arrester,as defined in Section 4442,

maintained in effective working order. Other

states or federal jurisdictions may have similar

laws.

Contact the original equipment manufacturer,

retailer, or dealer to obtain a spark arrester

designed for the exhaust system installed on this

engine.

· Replacement parts must be the same and

installed in the same position as the original parts.

Exceeding generators wattage/

amperage capacity could damage generator

and/or electrical devices connected to it.

· DO NOT exceed the generator's wattage/

amperage capacity. See Don't Overload

Generator in the Operation section.

· Start generator and let engine stabilize before

connecting electrical loads.

· Turn electrical loads OFF and disconnect from

generator before stopping generator.

Improper treatment of

generator could damage it and shorten its life.

· Use generator only for intended uses.

· If you have questions about intended use,ask

dealer or contact local service center.

· Operate generator only on level surfaces.

· DO NOT expose generator to excessive

moisture, dust, dirt, or corrosive vapour.

· DO NOT insert any object through cooling slots.

· If connected devices overheat, to turn them off

and disconnect them from generator.

-or electrical output is lost.

-or equipment sparks,smokes,or emits flames.

-or unit vibrates excessively.

to turn them off and disconnect them from

generator.

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The wheels are Not intended for

ver-the-road use

IMPORTANT: Before operating the generator the

shock-absorbing seat(cushion) must be adjusted for

proper clearance(figure 1). Loosen the lock nut and

Adjust the shock-absorbing seat so there is a3 mm

gap between the top of the seat and the bottom of

the motor bracket(figure 2). Re-tighten the lock nut.

Figure1 Figure2

SECTION 2-GENERAL INFORMATION

2.1 UNPACKING

· Set the carton on a rigid, flat surface.

· Remove everything from carton except generator.

· Open carton completely by cutting each corer from

top to bottom.

· Leave generator on carton to install wheel kit.

2.1.1 PACKTNG CONTENTS

1-Owner's Manual

2-Wheels

2-Wheel Axle

1-Hardware Bag

(Including 1-Spark Plug Socket;1-Extension)

2.2 ASSEMBLY

The generator requires some assembly prior to using

it.

2.2.1 ASSEMBLING THE ACCESSORY KIT

The wheels are designed to greatly improve the

portability of the generator.

Refer to Figure to install the leg supports as shown.

· Unscrew nut on leg support, install bolt through the

generator frame,secure the bolt tightly with wrench

(not included).

Refer to Figure to install wheels as shown.

· Slide the axle through the wheel hub, then insert

the flat washer.

· Slide the axle through the frame brackets.

· Bend the cotter pin tabs outward to lock the pin in

place.

Batteries

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Read this Owner's Manual and safety rules before operating your generator. Compare the

illustrations with your generator, to familiarize yourself wit the locations of various controls and

adjustments. Sae this manual for future reference.

SECTION 3 -FEATURES AND CONTROLS

Time Meter

Fuel Tank

Engine Switch

Spark Plug

Ground Terminal

Muffler

AC Circuit Breaker

Choke Lever

Oil Drain Plug

Air Filter

Oil Fill Cap/Dipstick

Recoil Starter

Fuel Valve

AC Recptacle

Battery

Fuel Gauge

Cover

Fuel Tank Cap

Pictures and drawings used in this manual are for reference only and do not represent any specific model.

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Improper treatment of generator

could damage it and shorten its life. DO NOT

attempt to crank or start the engine before it has

been properly serviced with the recommended

oil. This could result in an engine failure.·Place

generator on a flat, level surface.

· Clean area around oil fill and remove oil fill cap

and dipstick. Wipe dipstick clean.

· Slowly fill engine with oil through the oil filter

open until it reaches the full mark on the dipstick.

Stop filling occasionally to check oil level. Be

careful do not over fill.

· Install oil fill cap and finger tighten securely.

· Check engine oil level before starting each time

thereafter

SECTION 4-PREPARATION BEFORE OPERATION

4.1 ADDING ENGINE OIL

All oil should meet minimum American

Petroleum Institute(API) Service Class SJ,SL or

better. Use no special additives. Select the oil's

viscosity grade according to the expected operating

temperature(also see chart).

Above4°C(40°F),use SAE 30

Between4 to-12℃(40 to 10°F),use 10w-30

Below-12°C(10°F),use synthetic 5W-30

4.2 ADDING FUEL

to 15%MTBE(methyl tertiary butyl ether) is

IMPORTANT: It is important to prevent gum

deposits from forming in fuel system parts such as

the carburetor, fuel hose or tank during storage.

Alcohol-blended fuels (called gasohol), ethanol or

methanol) can attract moisture, which leads to

separation and formation of acids during storage.

Acidic gas can damage the fuel system. So the fuel

should be emptied before storage of 30 days or

longer. See the"Storage"section. Never use engine

or carburetor cleaner products in the fuel tank as

permanent damage may occur.

4.3 GROUNDING THE GENERATOR

The national Electrical Code requires that the frame

and external electrically conductive part of this

generator be properly connected to an approved

earth ground.

Local electrical codes may also require proper

grounding of the unit. For that purpose, connecting a

No.10 AWG (American Wire Gauge) stranded copper

wire to the grounding lug and to an earth-driven

Never fill tank indoors.Never fill fuel

tank when engine is running or hot.

Turn generator engine OFF and

allow engine to cool entirely before filling fuel

tank. Avoid spilling gasoline on HOT engine. Keep

fuel away from sparks,open flames, pilot lights,

heat, and Other ignition sources. DO NOT light a

cigarette or smoke when filling the fuel tank. Fuel

is highly FEAMMABLE and its vapours are

EXPLOSIVE.

· Fuel must meet these requirements:

Clean, fresh, unleaded gasoline.

A minimum of 87octane/87AKI (91 RON).

Never use E85 fuel.

· Gasoline with up to 10% ethanol (gasohol) or up

to 15%MTBE(methyl tertiary butyl ether) is

acceptable.

· Do not mix oil with gasoline

· Install fuel cap and wipe up any spilled gasoline.

Do not overfill the fuel tank.

Allow space for fuel expansion.

IF the fuel tank is overfiled, fuel

can overflow onto a HOT engine and cause FIRE

or EXPLOSION.If fuel spills,wait until it evaporates

before starting engine. Check fuel lines, tank,cap

and fittings frequently for cracks or leaks. Replace

if necessary

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Never start or stop engine with

electrical devices plugged into the receptacles

AND devices turned on.

copper or brass grounding rod (electrode) provides

adequate protection against electrical hock.However,

local codes may vary widely. Consult with a local

electrician for grounding requirement in the area.

Proper grounding of the generator will help prevent

electrical shock in the event of ground fault condition

in the generator or in connected electrical devices.

Proper grounding also helps dissipate static

electricity, which often builds up in ungrounded

devices.

WATTAGE REFERENCE GUIDE

Wattage Reference Guide

Tool or Appliance

Running

(Rated)

Watts

Additiona

l Starting

(Surging)

Watts

Essentials

Light Bub.75 watt

Furnace Fan Blower-1/2 HP

800

2350

Sump Pump-1/3HP

800

1300

Refrigerator/Freezer

700

2200

Water Well Pump-12HP

1000

2100

Heating/Cooling

Window AC-1000 BTU

1200

3600

Humidifier.49L(13 gal.)

175

Central AC.24000BTU

3800

11400

Kitchen

Microwave Oven-1000Watt

1000

Coffee Maker

1000

Electric Stove -20cm (8 in.)

2100

Toaster

850

Family Room

DVD/CD Player

100

VCR

100

Stereo Receiver

450

Colour television-68cm (27in)

500

Persona Computer-43cm (17

in) monitor

800

Other

Security System

500

AM/FM Clock Radio

100

Garage Door Opener-1/2 HP

875

2350

Electric Water Heater

4700

11700

DIY/Job Site

Quartz Halogen Work Light

1000

Ares Sprayer-1/3HP

600

1200

Reciprocating Saw

960

Electric Drill-1/2 HP 5.4 Amps

600

900

CrcularSaw-18cm (7 14 in.)

1400

2300

Miter Saw·25cm (10 in.)

1800

Table Planer-15cm (6in)

1800

Table Saw/Radial Am Saw

-25cm (10in)

2000

Air Compressor-1HP

1600

4500

SECTION 5 — OPERATION

5.1 STARTING THE ENGINE

Unplug all electrical loads from the unit's receptacles

before starting the engine. Make sure the unit is in a

level position.

Tum engine switch to ON position for Recoil start.

Turn Fuel switch to ON position.

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If battery is discharged,use

manual starting instructions.

If engine fires,but does not

continue to run, move choke lever to the CHOKE

position and repeat starting instructions.

If engine fails to start after 3

pulls, or if unit shut down during operation,make

sure unit is on a level surface and check for

proper oil level in crankcase. This unit may be

equipped with a low oil protection device. If so,oil

must be checked at proper level for engine to

start and run.

Starter cord kickback (rapid

retraction) will pull hand and arm toward engine

faster than you can let go which could cause

broken bones, fractures,bruises, or sprains

resulting in serious injury.

When starting engine, pull cord slowly until

resistance is felt and then pull rapidly to avoid

kickback.

Never start or stop engine with electrical devices

plugged in and turned on.

Exhaust heat/ gases could

ignite combustible,structures or damage

fuel tank causing a fire,resulting in death,

serious injury and/or property damage. Contact

with muffler area could cause burn resulting in

serious injury.

DO NOT touch hot part and AVOID hot exhaust

gases.

Allow equipment to cool before touching. Keep at

least 1.52m (5 f.) of clearance on all sides of

generator including overhead. Contact the

original equipment manufacturer, retailer,or dealer

to obtain a spark arrester designed for the

exhaust system installed on this engine.

Replacement parts must be the same and

installed in the same position as the original parts.

Move engine choke lever to the CHOKE position.

For Recoil start,firmly grasp the recoil handle and

pull slowly until increased resistance is felt. Pull

rapidly up and away.

For electric start, set the switch to the"ON."turn and

hold key in start switch to"start"position until

generator starts.To prolong the life of starter

components, DO NOT hold key in "start" position for

more than 15 seconds,and pause for at least I

minute between starting attempts.

When engine starts, move choke lever to 1/2-

CHOKE position until engine runs smoothly and then

fully into RUN position. If engine falters, move choke

back out to 1/2-CHOKE position until engine runs

smoothly and then fully into RUN position.

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