Tone NITRO Manuale utente

Nitro DP ist eine eingetragene Wortmarke der

Gebrueder Schultes GmbH & Co. KG.

Eine CERTIFIED ORIGINAL NITRO DP® wird

ausschließlich an den Standorten in Bessenbach

oder Goldbach montiert. Die Gebrueder

Schultes GmbH & Co. KG. distanziert sich

ausdrücklich gegen Nachbauten und/oder

Geräte, die sich als „Nitro DP“ bezeichnen und

behält sich rechtliche Schritte vor.

Dieses Dokument wurde auf recycelten

Papier gedruckt. Wir stehen für

Umweltschutz und Nachhaltigkeit

Wir denken global und fertigen lokal, kurze

Wege auch in der Beschaffung sind uns

wichtig. Wir nutzen erneuerbare Energien

für unsere Fertigung.

Herausgeber:

Gebrueder Schultes GmbH & Co. KG

Am Beetacker 5

63856 Bessenbach

Germany

Revision 3 – Stand 04/2020 (Deutsch)

Manual_v3

CONTENTS

1 INTRODUCTION............................................................................................................................................................... 1

1.1 General information................................................................................................................................................. 1

1.2 Unpacking the machine ..........................................................................................................................................2

1.3 Mode of Operation................................................................................................................................................... 2

1.4 Requirements for the beverages............................................................................................................................3

1.5 Technical Data ......................................................................................................................................................... 3

1.6 EC - Declaration of conformity............................................................................................................................... 3

1.7 FDA - Declaration of conformity............................................................................................................................. 3

1.8 TONE Nitro - Warranty............................................................................................................................................. 4

2 SAFETY REGULATIONS ................................................................................................................................................. 5

2.1 General safety regulations...................................................................................................................................... 5

2.2 Electrical hazard ...................................................................................................................................................... 5

2.3 Operating overpressure.......................................................................................................................................... 6

2.4 Danger due to operational cooling ........................................................................................................................ 6

2.5 Danger due to operational heating up................................................................................................................... 6

2.6 Danger from sheet edges........................................................................................................................................ 6

3 REQUIREMENTS FOR THE LOCATION OF OPERATION.............................................................................................7

3.1 General requirements.............................................................................................................................................. 7

3.2 Electrical connections............................................................................................................................................. 7

3.3 Location of operation.............................................................................................................................................. 7

4 DESCRIPTION OF THE MACHINE.................................................................................................................................. 8

4.1 Scope of delivery: Accessories.............................................................................................................................. 8

4.2 Illustration ................................................................................................................................................................ 9

4.3 Bag-in-Box and TONE Nitro Canister .................................................................................................................. 10

5 INSTALLATION.............................................................................................................................................................. 11

5.1 Installation (Step by Step)..................................................................................................................................... 11

5.1.1 Perlator-unit ........................................................................................................................................................ 11

5.1.2 First time installation.......................................................................................................................................... 12

5.1.2 Switching on the device / Ready for operation................................................................................................ 14

5.1.3 Adjusting the foam formation by using NITRO EASY CONTROL.................................................................. 15

5.1.4 NITRO oder PUR-Modus .................................................................................................................................... 16

5.1.5 Switch cooling on / off ....................................................................................................................................... 16

6 HYGIENE AND CLEANING............................................................................................................................................17

6.1 Hygienic handling.................................................................................................................................................. 17

6.2 Cleaning schedule................................................................................................................................................. 17

6.3 Equipment areas to be cleaned............................................................................................................................18

6.4 Approved cleaning agents....................................................................................................................................18

6.5 Preparation / Switch off machine and remove tap ............................................................................................. 19

6.6 Cleaning the tap..................................................................................................................................................... 19

6.7 Cleaning the Perlator unit and the mixer housing.............................................................................................. 20

6.8 Preparation of the cleaning liquid........................................................................................................................ 21

6.9 Dry cleaning ........................................................................................................................................................... 22

6.10 Drain the system.................................................................................................................................................. 23

7 MAINTENANCE.............................................................................................................................................................. 24

7.1 Cleaning.................................................................................................................................................................. 24

7.2 O-rings, Perlators und tap unit............................................................................................................................. 24

7.3 Air filter...................................................................................................................................................................24

7.4 Condenser fins....................................................................................................................................................... 25

8 FLOW CHART AND CIRCUIT DIAGRAM...................................................................................................................... 25

8.1 Flow chart............................................................................................................................................................... 25

8.2 Circuit diagram ...................................................................................................................................................... 25

9 TROUBLESHOOTING, FAQ, TIPPS AND TRICKS....................................................................................................... 26

9.1 Troubleshooting .................................................................................................................................................... 26

9.2 FAQ, Tipps and Tricks........................................................................................................................................... 28

9.3 Recipe and menu suggestions 9.3.1 Cold Brew Drinks without alcohol.....................................................31

9.3.2 Cold Brew Drinks with alcohol.....................................................................................................................34

9.3.3 NITRO Tea without alcohol...........................................................................................................................35

9.3.4 NITRO Tea with alcohol.................................................................................................................................36

EG DECLARATION OF CONFORMITY............................................................................................................................ 37

APPENDIX: CLEANING PROOFS FOR TONE NITRO.................................................................................................... 38

Page 1 of 39

Congratulations!

Congratulations on the purchase of your TONE

Nitro.

A piece of exceptional craftsmanship and German

engineering.Your TONE Nitro stands for sensational

elegance, high performance and reliability. A

machine that you will be happy to present to your

customers and that you and your employees will

have a lot of fun with.

1 INTRODUCTION

1.1General information

This manual provides essential information for safe operation of your TONE Nitro. Please

therefore read the enclosed safety instructions carefully.

1. This applies in particular to safety during installation, operation and cleaning. Please keep this

manual in a safe place where it is accessible to all users.

2. Errors and technical changes reserved. Gebrueder Schultes GmbH & Co. KG (in accordance

with its policy) is constantly developing the products further. Gebrueder Schultes GmbH & Co.

KG therefore reserves the right to make changes and improvements to the product described in

this documentation without prior notice.

3. Reproduction of any kind without the prior written permission of Gebrueder Schultes GmbH &

Co. KG is strictly prohibited. All other brands and names mentioned in this documentation refer

to the corresponding companies or their products. Gebrueder Schultes GmbH & Co. KG claims

no right of ownership of brands or names other than its own.

4. Disclaimer: Despite careful control of the contents, Gebrueder Schultes GmbH & Co. KG

accepts no liability for the content of external links. The operators of the linked sites are solely

responsible for the content of their sites.

5. Please read the operating instructions carefully before use and keep them in a way that they

are accessible to all users!

Mandatory sign:

Please read it.

Information sign:

Information.

Page 2 of 39

Warning sign:

Attention!

1.2 Unpacking the machine

Check immediately whether any damage can be seen on the outer packaging

of the machine. Immediately report any damage tothe transporter or contract

partner and document it.

If you do not do this as an entrepreneur, the goods will be considered

"approved" and the recipient will no longer be able to rely on the transport

damage later.

After you have carefully unpacked the machine, please check

whether the device has any external damage.

Keep the packaging in case the machine

may have to be shipped by a forwarding agent. The packaging materials (boxes, plastic bags) must

never be allowed to fall into the hands of children.

If any defects or damage to the machine are found, please inform the dealer where you purchased

the machine immediately so that the matter can be dealt with.

1.3 Mode of Operation

The TONE Nitro combines various functionalities in one device:

Designed for bag-in-box applications / sucking a beverage from a pressureless container

Vacuum switch switches off automatically when the box is empty

Suitable for Cold Brew Coffee, fruit juice concentrates (without pulp), tea, wine, other

alcoholic beverages

Suitable for operation with air, nitrogen and CO2 and adjustable via NEC "NITRO EASY

CONTROL" on the unit or external gas supply

Enrichment of the drink with atmospheric nitrogen

Cooling the beverage in the appliance Cooling block

Tapping the drink in Stout style

Use with Bag-in-Box and atmospheric nitrogen

Page 3 of 39

Use with barrel and external gas supply

1.4 Requirements for the beverages

The TONE Nitro was primarily developed for use with Cold Brew Coffee. However, it can also be

used with other beverages such as tea.

It isessential to ensure that the liquidsare filtered toa filtration degree of atleast 10 µm (cf. common

disposable filters made of filter paper), as otherwise the pump inside the machine or the aerators

can clog and damage the unit. Furthermore, it is essential that the unit is cleaned with fresh drinks

after use. Only when used with pasteurised drinks do different cleaning intervals apply. Refer to

"CLEANING SCHEDULE " for information on cleaning related issues.

1.5 Technical Data

Output capacity continuous

40 l / h

Output capacity continuous

at 17°C 7°C

25 l / h

Output capacity continuous

at 22°C 7°C

15 l / h

Built-in compressor

YES

Minimum cooling capacity

4 °C

Liquid Tap temperature

5°-8°C (+/- 2°C)

Required cooling time

2 –4 min.

Supply voltage

230 V / 50 Hz

Cooling liquid

R –134a (68g)

Power

Max. 300 W

Weight

23,5 kg

Measurements

Width: 26 cm

Depth: 32 cm + 12,5 cm (=tap unit)

Height: 35 cm

1.6 EC - Declaration of conformity

This device is EC-compliant according to the following EC directives:

EU EMC Directive new 2014/30/EU

NSP Directive new 2014/35/EU

1.7 FDA - Declaration of conformity

All parts in contact with the medium/liquid and all sealants used in the TONE Nitro meet

the requirements of the FDA (Food and Drug Administration) and/or are made of stainless steel.

Page 4 of 39

1.8 TONE Nitro - Warranty

TONE Nitro offers a 12-month limited warranty on all electrical and mechanical parts.

If your TONE Nitro requires warranty service, please contact your dealer.

YOUR WARRANTY

1. The warranty period is 15 months and begins on the day of sale to the end user. The date of

purchase and the type of device must be documented by a purchase receipt.

2. Within the warranty period TONE Nitro will eliminate all defects. TONE Nitro may choose to

repair, replace defective parts or replace the instrument. The performance of warranty services

does not cause an extension or a new start of the warranty period. Replaced parts become the

property of TONE Nitro.

3. Damage to or failure of your TONE Nitro machine due to inadequately treated water and/or

other liquids is not covered by the warranty See "Beverage Requirements" for information on

beverage-related questions.

4. No warranty is provided for damage or defects resulting from improper connection, improper

handling, repair attempts by unauthorized persons or failure to follow the instructions for use.

In particular, if TONE Nitro operating or maintenance instructions are not followed, or if

consumables (cleaning agents, descaling agents, water filters) are used that do not meet the

original specifications, any warranty is also void.

5. Parts subject to wear and tear (e.g. rubber seals, gaskets, O-rings, taps, valves) are excluded

from the warranty, as are damages caused by foreign bodies in the beverage or air circuit.

Labour or shipping costs are also excluded from the warranty.

6. Due to the nature and characteristics of the wood(s) used for the handles of TONE Nitro

machines, cracks, shrinkage and/or deformation of this wood are not covered by the warranty.

7. The same applies to the powder coatings on the machines. We strive to achieve the highest

possible quality but cannot exclude small deviations in the surface due to manual production,

so that the surface quality is not covered by the guarantee.

8. Warranty services are provided in the Federal Republic of Germany. For devices which were

purchased in an EU country and brought to another EU country, services are provided within

the scope of the TONE Nitro warranty conditions valid for this EU country.

9. Warranty service is provided by TONE Nitro or by Authorized TONE dealers.

Page 5 of 39

2 SAFETY REGULATIONS

2.1 General safety regulations

The device corresponds to the current state of the art. Operational safety is only guaranteed if the

operating instructions are followed. Work instructions must be followed taking into account the

following dangers.

During the installation and operation of the TONE Nitro we also point out that the following relevant

laws, ordinances, guidelines and regulations must be observed and complied with:

1. Equipment and product safety law - GPSG

2. Occupational Safety and Health Act - ArbSchG

3. Industrial safety ordinance - BetrSichV

4. Food hygiene regulation –LMHV

5. Beverage Dispensing Systems Ordinance - SchankV (until 30.06.2005)

6. Technical rules for beverage dispensing systems (TRSK and DIN standards)

7. Ordinance on Hazardous Substances (Gefahrstoff V)

8. Generally accepted rules of technology

Relevant country-specific rules, guidelines and regulations are to be applied. Conversions or

changes to safety-relevant components or elementsare generally prohibited andautomatically lead

to the expiration of the manufacturer's warranty.

Check the device at least once a day for visible damage and defects. Contact a qualified

service technician if you need to make any changes or repair work. The power cord may only

be replaced by authorized service personnel. Use only original spare parts and accessories.

Make sure that only authorized personnel work on the device and that the operating

personnel is provided with operating instructions and this user manual.

Make sure that no unauthorized person changes settings on the device or interferes with the

device.

TONE accepts no liability for damage resulting from the use of non-original spare parts or

accessories, as well as from improper handling or use outside the device's intended purpose.

2.2 Electrical hazard

Electric shock can be fatal or lead to serious injury! Unauthorized interference with the electrical

system is therefore strictly prohibited. Water and electricity produce a deadly mixture!

The device is supplied with a moulded safety plug and may only be connected to a grounded safety

socket.

If there is no corresponding socket outlet with earthing contact, the connection may only be carried

out by authorized personnel, whereby the regulations valid at the place of installation (e.g. in

Germany VDE-DIN standard) must be observed.

Page 6 of 39

2.3 Operating overpressure

Some components are under overpressure during operation and are therefore a potential source

of danger. Do not loosen or dismantle any parts that are under excess operating pressure.

2.4 Danger due to operational cooling

The evaporation temperature in the coolant circuit can be as low as -10°C. There is therefore a

potential source of danger if maintenance, servicing, cleaning etc. are carried out on components

at the appropriate temperature without suitable protective measures.

2.5 Danger due to operational heating up

Do not touch the compressor, condenser, motors and piping, as these parts can heat up during

operation, which may cause injury if touched.

2.6 Danger from sheet edges

There is a residual risk of injury at sheet edges and corners despite constructive prevention.

Page 7 of 39

3 REQUIREMENTS FOR THE LOCATION OF OPERATION

3.1 General requirements

The respective valid national regulations regarding the place of installation must be observed.

Since the TONE Nitro is basically a dispensing system, please also observe the technical

regulations for beverage dispensing systems TRSK 400 "Installation of beverage dispensing

systems".

Attention: Low voltage can damage the compressor. The same applies if several units are

supplied with power via one power connection.

The power plug must be freely accessible.

3.2 Electrical connections

see technical specification

Voltage

230 V∼+/- 10% 50 Hz

Power

300 W

Fuse protection

max. 16 A

3.3 Location of operation

Adequate ventilation and extraction must be ensured. For this purpose, the distance to the next

wall should be at least 30 cm.

Attention:

Never cover and/or block the air slots. Otherwise there will be insufficient cooling capacity

and the cooling system may fail.

Never place the unit near heat sources or direct sunlight.

Under no circumstances should liquid enter the upper opening of the unit, otherwise there

is a danger of short circuit!

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