Toro 03731 Manuale utente

FormNo.3407-884RevA

27-inchVerticutter

Reelmaster®7000-DCuttingUnit

ModelNo.03731—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3407-884*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,pleaseseetheDeclarationofIncorporation(DOI)

atthebackofthispublication.

Introduction

Theverticutterkitsaremountedonaride-onmachineand

isintendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesignedfor

verticuttinggrassonwell-maintainedlawnsinparks,sports

elds,andoncommercialgrounds.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthemodelandserial

numbersontheproduct.Writethenumbersinthespace

provided.

g196973

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

g000502

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

1InspectingtheVerticutter.......................................5

2InstallingtheTransportRollers...............................5

3InstallingtheO-ringandtheGrease

Fitting................................................................5

4InstallingtheTurf-CompensationSpring..................6

5AdjustingtheBladeDepth.....................................7

6AdjustingtheRearGrassShield..............................7

7AdjustingtheRollerScrapers..................................8

8AdjustingtheTransportRollers...............................8

9MountingtheVerticutterReel.................................9

10AdjustingtheCutting-UnitSteering.......................9

11AdjustingtheTurf-CompensationSettings.............10

ProductOverview.........................................................11

Specications........................................................11

Operation....................................................................11

TrainingPeriod......................................................11

OperatingTips.......................................................11

Maintenance.................................................................12

LubricatingtheVerticutter.......................................12

RemovingtheVerticutterBladesfromthe

Shaft.................................................................12

InstallingtheVerticutterBlades................................13

ServicingtheRoller.................................................13

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

ThismachinehasbeendesignedinaccordancewithENISO

5395:2013.

Improperuseormaintenanceofthisequipmentcan

resultininjuryordeath.Toreducethepotentialfor

injuryordeath,complywiththefollowingsafety

instructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitOperator’sManualbeforeoperatingthe

verticutters.

•Read,understand,andfollowallinstructionsinthis

Operator’sManualbeforeoperatingtheverticutters.

•Neverallowchildrentooperatethetractionunitorthe

verticutters.Donotallowadultstooperatethetraction

unitortheverticutterswithoutproperinstruction.Only

trainedoperatorswhohavereadthisOperator’sManual

shouldoperatetheverticutters.

•Neveroperatetheverticutterswhentired,ill,orunderthe

inuenceofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,a

safetydevice,oradecalisillegibleordamaged,repairor

replaceitbeforeresumingoperation.Also,tightenany

loosenuts,bolts,andscrewstoensurethattheverticutters

areinsafeoperatingcondition.

•Wearappropriateclothing,includingeyeprotection;

slip-resistant,substantialfootprotection;andhearing

protection.Tiebacklonghairanddonotwearjewelry.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythereelbladesofthecuttingunit.Keep

allbystandersawayfromtheworkingarea.

•Iftheverticutterbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshutofftheengine.Check

theverticutterfordamagedparts.Repairanydamage

beforestartingandoperatingtheverticutter.

•Parkthemachineonalevelsurface,lowerthecutting

unitstotheground,shutofftheengine,engagethe

parkingbrake,andremovethekeywheneveryouleave

themachineunattended.

•Besurethattheverticuttersareinsafeoperating

conditionbykeepingnuts,bolts,andscrewstight.

•Removethekeyfromtheswitchtopreventaccidental

startingoftheenginewhenservicing,adjusting,orstoring

themachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacementparts

andaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedormissing.

decal93-6688

93-6688

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cuttinghazardofhandor

foot—shutofftheengine

andwaitformovingparts

tostop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Verticutter1Inspecttheverticutter.

Transportrollerassembly2

2Cotterpin2Installthetransportrollers.

O-ring1

3Greasetting1InstalltheO-ringandthegreasetting.

Turf-compensationassembly1

Longbolt1

Carriagebolt2

Flangelocknut3

Flangenut1

Installtheturf-compensationspring

assembly.

5Nopartsrequired–Adjustthebladedepth.

6Nopartsrequired–Adjustthereargrassshield.

7Nopartsrequired–Adjusttherollerscrapers.

8Nopartsrequired–Adjustthetransportrollers.

9Nopartsrequired–Mounttheverticutterreel.

10Nopartsrequired–Adjustthecutting-unitsteering.

11Nopartsrequired–Adjusttheturf-compensationsettings.

MediaandAdditionalParts

DescriptionQty.Use

Operator'sManual1Reviewthematerialandsaveitinanappropriateplace.

Important:Withouttheseparts,totalsetupcannotbecompleted.

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Note:Whenevertheverticutterhastobetippedtoexpose

theverticutterblades,usethekickstand(suppliedwith

tractionunit)(Figure3).

g195547

Figure3

1.Kickstand

InspectingtheVerticutter

Partsneededforthisprocedure:

1Verticutter

Procedure

Aftertheverticutterisremovedfromthebox,inspectthe

following:

1.Checkeachendofthereelforgrease.Greaseshould

bevisiblyevidentinthereelbearingsandintheinternal

splinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethatthecarrierframesuspensionoperates

freelyanddoesnotbindwhenmovedbackandforth.

InstallingtheTransportRollers

Partsneededforthisprocedure:

2Transportrollerassembly

2Cotterpin

Procedure

1.Ifthecuttingunitsareinstalledonthetractionunit,

parkthemachineonalevelsurface,lowerthecutting

unitstotheground,shutofftheengine,engagethe

parkingbrake,andremovethekey.

2.Secureatransportrollerbrackettoeachsideplatepin

withacotterpin(Figure4).

g195548

Figure4

1.Transportrollerassembly2.Cotterpin

Note:Therollershouldbepositionedtotherearofthe

verticutter.

InstallingtheO-ringandthe

GreaseFitting

Partsneededforthisprocedure:

1O-ring

1Greasetting

Procedure

Thegreasettingmustbeinstalledonthereelmotorsideof

theverticutter.Usethefollowingdiagramtodeterminethe

positionofeachreelmotor(Figure5).

g031275

Figure5

1.Verticutter15.Verticutter5

2.Verticutter26.Reelmotor

3.Verticutter37.Weight

4.Verticutter4

1.Removeanddiscardthesetscrewonthereel-motor

sideplate(Figure6).

G028407

g028407

Figure6

1.Bolts3.Setscrew(removeand

discard)

2.Straightgreasetting

(install)

2.Installthestraightgreasetting(Figure6).

3.Forverticutter2andverticutter4locations(Figure

5),movetheendweighttotheoppositesideofthe

cuttingunit.

4.Iftherearenoboltsonthereel-motorsideplate,install

them(Figure6).

5.InstalltheO-ringonthereelmotor(Figure7).

g191072

Figure7

1.O-ring

Installingthe

Turf-CompensationSpring

Partsneededforthisprocedure:

1Turf-compensationassembly

1Longbolt

2Carriagebolt

3Flangelocknut

1Flangenut

Procedure

Installtheturfcompensationspringassemblyonthesame

sideasthereelmotor(Figure5andFigure8).

g196548

Figure8

1.Longbolt4.Flangelocknuts

2.Compensationspring

assembly

5.Flangenut

3.Carriagebolts

AdjustingtheBladeDepth

NoPartsRequired

Procedure

Note:Themaximumrecommendedbladepenetrationdepth

is6mm(1/4inch).

1.Placetheverticutterreelonalevelsurface.

2.Place2gaugebars,whichhavethedesireddepthof

bladepenetrationbelowtheground,underthefront

andrearrollersoftheverticutterreel(oneachendof

thereel)(Figure9).

g195549

Figure9

1.Gaugebar2.Adjustingbolt

Note:Theverticutterbladesmustnottouchthe

gaugebars.

3.Turntheadjustingboltoneachheight-of-cutbracket

(Figure9)sothatthereelbladescomeincontactwith

thelevelsurfaceonbothends.

Note:Astheverticutterbladeswear,thediameterof

thereelwilldecreaseandthedepthsettingwillchange.

Checkthedepthsettingperiodicallytoensurethatthe

desiredsettingisachieved.

AdjustingtheRearGrass

Shield

NoPartsRequired

Procedure

Note:Whenoperatinginturfconditionswheremuchdebris

orunusuallyheavythatchisencountered,opentherear

dischargeshieldtohelpallowthedebristodischargefrom

thereel.

1.Loosentheboltsonthepivotofthegrassshield

(Figure10).

g195550

Figure10

1.Pivotbolt2.Reargrassshield

2.Rotatethegrassshieldtothedesiredsetting,and

tightenthebolts(Figure10).

CAUTION

Throwndebriscouldcausepersonalinjury.

Donotopentherearshieldsothatitishigherthan

leveltoground.

AdjustingtheRollerScrapers

NoPartsRequired

Procedure

1.Loosentheangenutsthatsecuretherollerscrapers

(Figure11).

g195551

Figure11

1.Flangenuts3.Rearrollerscraper

2.Frontrollerscraper

2.Movethescraperrodsinorouttoattain0.0to0.75

mm(0.0to0.03inch)clearancebetweenthescraper

andtheroller.

3.Ensurethatthescraperrodisparalleltotherollerand

tothelevelsurface.

4.Tightentheangenutstolocktheadjustment.

AdjustingtheTransport

Rollers

NoPartsRequired

Procedure

Beforetheverticuttersareloweredtotheshopooror

removedfromthetractionunit,lowerthetransportrollers

(Figure11)toprotectthebladesfromhardsurfacecontact.

1.Removethecotterpinthatsecuresthetransportroller

brackettothesideplatepin.

2.Positionthetransportrollerasfollows:

•Lowertherollerbracketbeforetheverticutteris

loweredtotheshopoor.

•Raisetherollerbracketaftertheverticutterisraised

totheoperatingposition.

3.Securethetransportrollerbrackettothesideplatepin

withthecotterpin.

4.Repeattheprocedureontheoppositeendofthe

verticutter.

MountingtheVerticutterReel

NoPartsRequired

Procedure

Important:Whenloweringtheverticutterreels,care

mustbetakentopreventdamagetothereelbladesdue

tocontactwithaconcreteoororapavedsurface.Lower

thetransportrollersbeforeloweringtheverticuttiersto

aconcreteoororapavedsurface.

Figure12showstheorientationofthehydraulicdrivemotor

foreachofthelocations.

Verticutterreelsaremountedtothetractionunitthesame

waycuttingunitsare.RefertothetractionunitOperator's

Manualformountinginstructions.

g031275

Figure12

1.Verticutter15.Verticutter5

2.Verticutter26.Reelmotor

3.Verticutter37.Weight

4.Verticutter4

AdjustingtheCutting-Unit

Steering

NoPartsRequired

IncreasedSteeringfortheRearCutting

Units

Increasethesteeringontherearcuttingunitsbyremoving

the2pivotspacers,hexsocketscrews,andangelocknuts

(Figure13)fromthecarrierframesoftherearcuttingunits

(cuttingunits2and3);refertoFigure12.

G015978

g015978

Figure13

1.Hexsocketscrew3.Carrierframe

2.Pivotspacer4.Flangelocknut

LockingtheSteering

Tolock(x)thesteeringonthecuttingunits,securethepivot

yoketothecarrierframewiththesnapperpin(Figure14).

G015977

g015977

Figure14

1.Snapperpin

Note:Fixedsteeringisrecommendedwhencutting

sidehills.

Adjustingthe

Turf-CompensationSettings

NoPartsRequired

Procedure

Important:Makethespringadjustmentswiththe

cuttingunitmountedtothetractionunit,pointing

straightaheadandloweredtotheshopoor.

1.Makesurethatthehairpincotterisinstalledintherear

holeinthespringrod(Figure15).

g196971

Figure15

1.Hairpincotter3.Turf-compensationspring

2.Springrod4.Hexnuts

2.Tightenthehexnutsonthefrontendofthespringrod

untilthecompressedlengthofthespringis15.9cm

(6.25inches)(Figure15).

Note:Whenoperatingthemachineonroughterrain,

decreasethespringlengthby12.7mm(1/2inch).

Note:Theturf-compensationsettingwillneedtobe

resetiftheverticutterbladedepthsettingischanged.

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