Toro Reelmaster 5010- H Manuale utente

FormNo.3395-552RevA

Verticutter

Reelmaster®5010-HSeriesCuttingUnitwith

5–inchor7–inchReel

ModelNo.03618—SerialNo.315000001andUp

ModelNo.03619—SerialNo.315000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3395-552*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,pleaseseetheDeclarationofIncorporation(DOI)

atthebackofthispublication.

Introduction

ThisproductcomplieswithallrelevantEuropeandirectives,

fordetailspleaseseetheseparateproductspecicDeclaration

ofConformity(DOC)sheet.

Theverticutterkitsaremountedonaride-onmachineand

areintendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesignedfor

verticuttinggrassonwell-maintainedlawnsinparks,sports

elds,andoncommercialgrounds.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Writethenumbersinthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure1),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure1

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................4

Setup............................................................................5

1InspectingtheVerticutter.......................................6

2InstallingtheTransportRollers...............................6

3InstallingtheO-ringandtheGrease

Fitting................................................................6

4InstallingtheShoulderBolt(RM5010–Hybrid

only)..................................................................7

5InstallingtheEnd-WeightKit(Model03618

only)..................................................................7

6AdjustingtheBladeDepth.....................................8

7AdjustingtheRearGrassShield..............................8

8AdjustingtheRollerScrapers..................................9

9AdjustingtheTransportRollers...............................9

10MountingtheVerticutterReel..............................10

ProductOverview.........................................................10

Specications........................................................10

Operation....................................................................11

TrainingPeriod......................................................11

OperatingTips.......................................................11

Maintenance.................................................................12

LubricatingtheVerticutter.......................................12

RemovingtheVerticutterBladesfromthe

Shaft.................................................................12

InstallingtheVerticutterBlades................................13

OptionalBladeSpacing...........................................14

ServicingtheRoller.................................................15

Safety

ThismachinehasbeendesignedinaccordancewithENISO

5395:2013.

Hazardcontrolandaccidentpreventionaredependent

upontheawareness,concern,andpropertraining

ofthepersonnelinvolvedintheoperation,transport,

maintenance,andstorageofthemachine.Improper

useormaintenanceofthemachinecanresultininjury

ordeath.Toreducethepotentialforinjuryordeath,

complywiththefollowingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitoperatorsmanualbeforeoperatingthe

verticutters.

•Read,understand,andfollowallinstructionsinthis

operatorsmanualbeforeoperatingtheverticutters.

•Neverallowchildrentooperatethetractionunitor

verticutters.Donotallowadultstooperatetractionunit

orverticutterswithoutproperinstruction.Onlytrained

operatorswhohavereadthismanualshouldoperatethe

verticutters.

•Neveroperatetheverticutterswhenundertheinuence

ofdrugsoralcohol.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

•Keepallshieldsandsafetydevicesinplace.Ifashield,

safetydeviceordecalisillegibleordamaged,repairor

replaceitbeforeoperationiscommenced.Alsotighten

anyloosenuts,bolts,andscrewstoensureverticutteris

insafeoperatingcondition.

•Donotoperateverticutterswhilewearingsandals,tennis

shoes,sneakers,orshorts.Also,donotwearloose

ttingclothingwhichcouldgetcaughtinmovingparts.

Alwayswearlongpantsandsubstantial,slip-resistant

shoes.Wearingsafetyglasses,safetyshoes,andahelmet

isadvisableandrequiredbysomelocalordinancesand

insuranceregulations.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbytheverticutterreelblades.Keepall

bystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.Check

verticutterfordamagedparts.Repairanydamagebefore

restartingandoperatingtheverticutter.

•Lowertheverticutterstothegroundandremovekey

fromignitionswitchwhenevermachineisleftunattended.

•Besureverticuttersareinsafeoperatingconditionby

keepingnuts,boltsandscrewstight.

•Removekeyfromignitionswitchtopreventaccidental

startingoftheenginewhenservicing,adjustingorstoring

themachine.

•Performonlythosemaintenanceproceduresdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourToroequipment,countonToro

genuineparts.Whenitcomestoreliability,Torodelivers

replacementpartsdesignedtotheexactengineering

specicationsofourequipment.Forpeaceofmind,insist

onTorogenuineparts.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93-6688

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cuttinghazardofhandor

foot—stoptheengineand

waitformovingpartsto

stop.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Verticutter1Inspecttheverticutter.

Transportrollerassembly2

2Cotterpin2Installthetransportrollers.

O-ring1

3Straightgreasetting1InstalltheO-ringandthegreasetting.

4Shoulderbolt5Installtheshoulderbolt

(RM5010–Hybridonly)

5End-weightkit(soldseparately)1Installtheend-weightkit(Model03618

only).

6Nopartsrequired–Adjustthebladedepth.

7Nopartsrequired–Adjustthereargrassshield.

8Nopartsrequired–Adjusttherollerscrapers.

9Nopartsrequired–Adjustthetransportrollers.

10Nopartsrequired–Mounttheverticutterreel.

MediaandAdditionalParts

DescriptionQty.Use

PartsCatalog1

Operator'sManual1Reviewthematerialandsaveitinanappropriateplace.

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Note:Whenevertheverticutterhastobetippedtoexpose

theverticutterblades,usethekickstand(suppliedwith

tractionunit);refertoFigure2.

Figure2

1.Kickstand

InspectingtheVerticutter

Partsneededforthisprocedure:

1Verticutter

Procedure

Aftertheverticutterisremovedfromthebox,inspectthe

following:

1.Checkeachendofthereelforgrease.Greaseshouldbe

visiblyevidentintheinternalsplinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethatthecarrierframesuspensionoperates

freelyanddoesnotbindwhenmovedbackandforth.

InstallingtheTransportRollers

Partsneededforthisprocedure:

2Transportrollerassembly

2Cotterpin

Procedure

Secureatransportrollerbrackettoeachsideplatepinwith

acotterpin(Figure3).

Figure3

1.Cotterpin2.Transportrollerassembly

Note:Therollershouldbepositionedtotherearofthe

verticutter.

InstallingtheO-ringandthe

GreaseFitting

Partsneededforthisprocedure:

1O-ring

1Straightgreasetting

Procedure

Thegreasettingmustbeinstalledonthereelmotorsideof

theverticutter.Usethefollowingdiagramtodeterminethe

positionofeachreelmotor(Figure4).

Figure4

1.Removeanddiscardthesetscrewonthereel-motor

side-plate(Figure5).

G028407

Figure5

1.Capscrews3.Setscrew(removeand

discard)

2.Straightgreasetting

(install)

2.Installthestraightgreasetting(Figure5).

3.Iftherearenoboltsonthereel-motorside-plate,install

them(Figure5).

4.InstalltheO-ringonthereelmotor(Figure6).

Note:Theelectricmotorisshown;thisstepalso

appliestothehydraulicmotor.

Figure6

1.O-ring

InstallingtheShoulderBolt

(RM5010–Hybridonly)

Partsneededforthisprocedure:

5Shoulderbolt

Procedure

ForverticuttersbeingmountedonaReelmaster5010–H,

locatedonthereel-motorside-plate(Figure7),mustbe

replacedwiththenewshoulderboltortheelectricreelwill

contacttheexistingbolt.

Figure7

1.Oldbolt2.Newshoulderbolt

InstallingtheEnd-WeightKit

(Model03618only)

Partsneededforthisprocedure:

1End-weightkit(soldseparately)

Procedure

Buyandinstalltheendweightkitappropriateforthe

congurationofyourmachine(Figure8).

•WeightKitModel03411forelectricreelmotors

•WeightKitModel03412forhydraulicreelmotors

Figure8

1.Endweight(largeweightshown)

Theverticutterscanbeinstalledatanyofthe5locationson

thetractionunit.Figure4showstheorientationofthedrive

motorforeachofthelocations.Foranyofthelocations

requiringthemotortobemountedontherightendofthe

verticutter,installacounterweightontheleftendofthe

verticutter.Forthelocationsrequiringthemotortobe

mountedontheleftend,installacounterweightontheright

endoftheverticutter.

Note:ForModel03619,counterweightsareshipped

installedtotherightendoftheverticutters.Theboltsonthe

leftendaretobeusedforsecuringthemotor.

AdjustingtheBladeDepth

NoPartsRequired

Procedure

Note:Themaximumrecommendedbladepenetration

depthsareasfollows:

•Model03618is3mm(1/8inch).

•Model03619is6mm(1/4inch).

1.Placetheverticutterreelonalevelsurface.

2.Place2gaugebars,whichhavethedesireddepthof

bladepenetrationbelowtheground,underthefront

andrearrollersoftheverticutterreeloneachendof

thereel(Figure9).

Figure9

1.Gaugebars2.Adjustingbolts

Note:Theverticutterbladesmustnottouchthe

gaugebars.

3.Turntheadjustingboltoneachheight-of-cutbracket

(Figure9)sothatthereelbladescomeincontactwith

thelevelsurfaceonbothends.

Note:Astheverticutterbladeswear,thediameterof

thereelwilldecreaseandthedepthsettingwillchange.

Checkthedepthsettingperiodicallytoensurethatthe

desiredsettingisachieved.

AdjustingtheRearGrass

Shield

NoPartsRequired

Procedure

Note:Whenoperatinginturfconditionswheremuchdebris

orunusuallyheavythatchisencountered,opentherear

dischargeshieldtohelpallowthedebristodischargefrom

thereel.

1.Loosentheboltsonthepivotofthegrassshield

(Figure10).

Figure10

1.Reargrassshield2.Pivotbolt

2.Rotatethegrassshieldtothedesiredsetting,and

tightenthebolts(Figure10).

CAUTION

Donotopentherearshieldsothatitishigherthan

leveltoground.

Throwndebriscouldcausepersonalinjury.

AdjustingtheRollerScrapers

NoPartsRequired

Procedure

1.Loosentheangenutsthatsecuretherollerscrapers

(Figure11).

Figure11

1.Frontrollerscraper3.Transportroller

2.Rearrollerscraper4.Cotterpin

2.Movethescraperrodsinorouttoattain0.0to0.75

mm(0.0to0.03inch)clearancebetweenthescraper

androller.

3.Ensurethatthescraperrodisparalleltotherollerand

tothelevelsurface.

4.Tightentheangenutstolocktheadjustment.

AdjustingtheTransport

Rollers

NoPartsRequired

Procedure

Beforetheverticuttersareloweredtotheshopooror

removedfromthetractionunit,lowerthetransportrollers

(Figure11)toprotectthebladesfromhardsurfacecontact.

1.Removethecotterpinthatsecuresthetransportroller

brackettothesideplatepin.

2.Positionthetransportrollerasfollows:

•Lowertherollerbracketbeforetheverticutteris

loweredtotheshopoor.

•Raisetherollerbracketaftertheverticutterisraised

totheoperatingposition.

3.Securethetransportrollerbrackettothesideplatepin

withthecotterpin.

4.Repeattheprocedureontheoppositeendofthe

verticutter.

MountingtheVerticutterReel

NoPartsRequired

Procedure

Verticutterreelsaremountedtotractionunitthesameway

cuttingunitsare.RefertoTractionUnitOperator'sManualfor

mountinginstructions.

Installthereelmotorandgreasethesideplateuntilexcess

greaseoozesoutofthereliefvalve(Figure12).

ProductOverview

Specications

ModelNetweight

Withnoendweight:

49.4kg(109lb)

Withsmallendweight

(hydraulicmotor):

52.6kg(116lb)

03618

Withlargeendweight

(electricmotor):

55.8kg(123lb)

0361959.9kg(132lb)

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