Transtech AERO 60 Manuale utente
Release 3.0 PAGE 1
REV 1 - #000 – 0000
AERO 60/90/130
Release 3.0
Operator’s
Manual
AERO 130 AS OF 2014
Trusted Partner for Your Product Decorating Needs
Trans Tech 475 North Gary Avenue, Carol Stream, IL 60188
Tel +1 (630) 752 4000 Fax +1 (630) 752 4467
Email [email protected]
www.itwtranstech.com www.itwids.com
A MEMBER OF
Aero
60/90/130
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SAFETY
Aero
60/90
Contents
1. Safety ............................................................................................................................5
1.1 Symbols and their Interpretations..........................................................................5
1.2 Liability ....................................................................................................................5
1.3 Warnings and Cautions...........................................................................................6
1.4 Application Restrictions .........................................................................................6
2. Installation Instructions ...............................................................................................7
2.1 Selecting the location .............................................................................................7
2.2 Connection to power...............................................................................................7
2.3 Connecting to Air Supply........................................................................................8
2.3.1 Setting Pressure Regulator.....................................................................................9
2.3.2 Flow Controls ..........................................................................................................9
2.4 Mounting the Machine...........................................................................................10
2.5 Machine Dimensions ............................................................................................11
3. Printer Operation ........................................................................................................13
3.1 Description of Ink Cup Tooling.............................................................................13
3.2 Installation of the Cliché and Ink Cup ..................................................................14
3.3 Removal of the Cliché and Ink Cup ......................................................................16
3.4 Handling of the Ink Cup ........................................................................................17
4. Operating Controls.....................................................................................................18
4.1 Description of the Operating Panel ......................................................................18
4.2 The Operating Control Functions.........................................................................19
4.3 Screen Map............................................................................................................20
4.4 Setup......................................................................................................................21
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SAFETY
Aero
60/90
4.4.1 Boot Up Screen .....................................................................................................21
4.4.2 Main Screen...........................................................................................................22
4.4.3 Second Screen ......................................................................................................23
4.4.4 Setup 1...................................................................................................................24
4.4.5 Front Pad Delay.....................................................................................................25
4.4.6 Rear Pad Delay......................................................................................................25
4.4.7 Setup 2...................................................................................................................26
4.4.8 Extra Output 1 .......................................................................................................27
4.4.9 Cycle Counter........................................................................................................28
4.4.10 Extra Output 2 Setup...........................................................................................29
4.4.11 Setup 3 .................................................................................................................30
4.4.12 Cycle Delay ..........................................................................................................31
4.4.13 Batch Count.........................................................................................................32
4.4.14 Tape Clean ...........................................................................................................33
4.4.15 Manual Screen .....................................................................................................34
4.4.16 Maintenance 1 Screen .........................................................................................35
4.4.17 Maintenance 2 Screen .........................................................................................36
4.4.18 Third Screen.........................................................................................................37
4.4.19 Inputs ...................................................................................................................38
4.4.20 Outputs ................................................................................................................38
4.4.21 Status ...................................................................................................................39
4.4.22 Alarms..................................................................................................................40
4.5 Standard Errors.....................................................................................................41
5. Electrical Schematics.................................................................................................43
6. Pneumatics Schematics.............................................................................................45
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SAFETY
Aero
60/90
6.1 Version AERO 60/90..............................................................................................45
6.2 Version AERO 130 ................................................................................................46
1. Safety
1.1 Symbols and their Interpretations
WARNING Neglecting a safety instruction identified with the WARNING symbol may
lead to personal injury.
CAUTION Neglecting a safety instruction identified with the CAUTION symbol may
lead to property damage.
POINTER It is strongly recommended to observe instructions identified with a
POINTER symbol.
1.2 Liability
•
In no event will ITW TRANS TECH be responsible or liable for indirect or
consequential damages resulting from the use of this equipment.
•
The information contained in this manual is subject to change due to
improvements in design.
•
Though this document has been checked for inaccuracies, ITW TRANS
TECH does not assume responsibility for any errors contained herein.
•
This manual is provided as an aid when operating the Aero 60/90 pad
printing machine. Prior to operation, it is strongly advised that the user be
thoroughly familiar with the Aero 60/90 operating manual.
•
ITW TRANS TECH is not responsible or liable for any disadvantage
occurred for not following the operating instructions.
All operators must be sufficiently trained.
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SAFETY
Aero
60/90
1.3 Warnings and Cautions
•
Switch off main switch prior to connecting/disconnecting power.
•
Disconnect power prior to opening the electrical enclosure.
Switch the MAIN DISCONNECT off and disconnect the power cord prior to working
on the electrical system.
1.4 Application Restrictions
Any use other than described in this manual may cause damage to the
equipment, personal injury or property damage.
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Installation
Instructions
Aero
60/90/130
2. Installation Instructions
2.1 Selecting the location
Choose a well ventilated area away from direct sunlight to install your pad printing
machine. The ideal conditions for the inks used in pad printing are approximately
20°C (68°F) and 40 - 60 % humidity.
Make sure the machine is positioned away from walls and other obstructions and
placed on a flat surface. The guards, operating panel and other machine openings
must be accessible. Ensure adequate area for setup tooling and for storage of parts
before and after printing.
2.2 Connection to power
Use the included power cord to power the machine. The female end plugs into the
printer Power Cord Receptacle, the male end plugs into a standard 115V/15A
grounded outlet. The Aero consumes less than 0.5amps.
Also shown is the DB25 Accessory receptacle connection and the DB15
Automation and Footpedal receptacle connections.
Power Plug Receptacle
On/Off Switch
Auto ation Connections
Accessory Connection
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Installation
Instructions
Aero
60/90/130
2.3 Connecting to Air Supply
AERO 60 AND 90
I/O connections
Flow forward
Flow backward
Flow up
Flow down
The machine requires clean, dry air.
Minimum requirement:
-
6 bar (85 psi)
-
3 cfm
Air connection is to quick disconnect adapter (included) or to ¼” NPT female thread.
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Installation
Instructions
Aero
60/90/130
AERO 130
Adjusting Knob
Pressure Gauge
Connection for Air Supply
Bowl with filter inside
Drain Valve for water trap
The machine requires clean, dry air. Minimum requirement:
-
6 bar (85 psi)
-
5 cfm
Air connection is to quick disconnect adapter (included) or to 3/8” NPT female
thread.
2.3.1 Setting Pressure Regulator
Adjust system pressure to 6 bar (85 psi) by lifting the adjusting knob to unlock, then turning the knob
clockwise to increase the pressure or counterclockwise to decrease the pressure. Push down on the
adjusting knob to lock the regulator after making adjustments.
2.3.2 Flow Controls
The Flow Controls are used to adjust the speed of the pad movement.
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Installation
Instructions
Aero
60/90/130
2.4 Mounting the Machine
AERO 60 AND 90
Using the holes marked “A” in the following drawing, Install four (4) M6 x 20 S.H.C.S and tighten to 7
ft-lbs of torque. If preferred the machine can also be mounted form beneath using (4) M8-1.25 metric
fasteners. Torque M8-1.25 fasteners to 17 ft-lbs.
AERO 130
Using the holes marked “A” in the following drawing, Install six (6) M6 x 20 S.H.C.S and tighten to 7.1
ft-
lbs of torque. If preferred the machine can also be mounted form beneath using six (6) M8-1.25
metric
fasteners. Torque M8-1.25 fasteners to 17 ft-lbs.
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