Tridium VYKON IO-16-485 Manuale di programmazione

3951 Westerre Parkway, Suite 350

Richmond, Virginia 23233 USA

Remote I/O Module (IO-16-485)

Mounting and Wiring Instructions

Remote I/O Module (IO-16-485) Mounting and Wiring Instructions

Part Number 11156, Rev 1.3 Updated: August 20, 2014 1

JACE, Niagara Framework, Niagara AX Framework and the Sedona Framework are trademarks of Tridium, Inc.

This document covers the mounting and wiring of a Remote I/O Module (IO-16-485),

for expanding a VYKON®JACE®controller. It assumes that you are an engineer,

technician, or service person who is performing access system design or installation.

Please read through this entire document before beginning the installation procedures.

These are the main topics included in this document:

This document does not discuss mounting and wiring of other components, or software configuration. For more

information on these topics, refer to documents listed in the “Related Documentation” section on page 2.

Product Description

The IO-16-485 expands a Vykon JACE1with 16 I/O points that can be remotely located, including

• 8 – universal inputs (UIs), compatible with 0–10Vdc, 4–20mA, dry contacts, pulsing dry contacts,

0–100K ohm resistive, or Type 3 thermistor temperature sensors.

• 4 – digital outputs with Form-A relay contacts, for on/off control of loads up to 24Vac/dc, at 0.5A max.

• 4 – 0–10Vdc analog outputs for analog control of loads at 2.5K ohm minimum, or 4mA drain maximum.

The IO-16-485 module uses DIN rail mounting, and has two end-mounted 6-pin connectors that support

direct-chaining (in-line attachment) to other IO-16-485 modules.

Communications to the remote JACE uses RS-485 multidrop on 3 wires of an end-mounted 6-pin connector.

The other 3 wires on that connector are primary DC power and battery backup for the module, which can be

supplied from that same JACE (such as a J-x02-XPR-24 or JACE-700). Alternatively, you can power the

IO-16-485 locally with a DIN-mountable NPB-PWR-UN universal AC power supply, or a third-party

12–15Vdc power supply, and wire only the RS-485 bus back to the parent JACE controller.

• Product Description, page 1

• System Planning, page 2

• Preparation, page 5

• Precautions, page 5 • RS-485 Communications, page 14

• Installation and Start-up Outline, page 7 • Inputs, page 14

• Physical Mounting, page 7 • Outputs, page 17

• IO-16-485 Board Layout and Terminals, page 9 • Nrio16Module (Software)

Representation, page 19

• Wiring Details, page 10

• Grounding, page 10 • Power up and Initial Checkout, page 19

• Power from JACE 6-Position Connector, page 11 • Replacement Parts, page 20

• Power from local NPB-PWR-UN module, page 12 • Replacing the IO-16-485, page 21

• Power from third party 12–15Vdc power supply, page 13 • Certifications, page 23

1. JACE with NiagaraAX-3.4 or later and an available RS-485 port. See “System Planning,” page 2 for more details.

Remote I/O Module (IO-16-485) Mounting and Wiring Instructions

Updated: August 20, 2014 Part Number 11156, Rev 1.3

System Planning

Related Documentation

For more information on mounting and wiring a system, refer to appropriate JACE (model) Mounting & Wiring

Instructions document.

For software configuration details on the I/O points provided by the IO-16-485 module, refer to:

• NiagaraAX NRIO Guide.

System Planning

The maximum number of IO-16-485 modules supported by a JACE differs according to its model type. In

addition, depending on the station resource usages in a JACE, fewer (than maximum) IO-16-485 modules may

be added, while still retaining acceptable system operation. See “Supported numbers of IO-16-485.”

Other considerations also apply when adding IO-16-485 modules. For example, an IO-16-485 module under a

JACE-2/3E/6/6E series controller will not have the inherent “battery backup” feature provided by the later

J-x02-XPR-24 (M2M JACE) or JACE-700 series controller platforms. See “About battery-backup operation.”

Finally, when cabling power to IO-16-485 modules located in other locations than the JACE, allowances must

be made for “voltage drops” introduced by cabling distances. See “Voltage drop considerations.”

Supported numbers of IO-16-485

Table 1 provides a quick comparison of JACE models compatible with IO-16-485 modules, including the

maximum possible number of IO-16-485 modules supported.

Notes • Station operation of each JACE at maximum limits below with only the necessary NiagaraAX

software components (Nrio driver and associated points) is roughly at 50% resource usage, without

other driver networks, control logic, and so on. Therefore, maximum numbers may be less, say if

an existing JACE-2/3E/6/6E controller with one or more “Ndio based” (IO-34, IO-16) modules.

• Currently, only JACE models listed below, at NiagaraAX-3.4 or later, support IO-16-485 modules.

Table 1 Maximum number of IO-16-485 modules supported, by compatible JACE platform models.

JACE model Max. Number of IO-16-485 6-Position Power/RS-485?1

1. Powering IO-16-485 modules from a JACE with 6-position power/RS-485 provides battery backup during “power blips”.

Max. Number Powered by JACE2

2. Max. number powered by JACE assumes IO-16-485 are located nearby with minimal “voltage drop” from power cabling.

If a JACE supports more IO-16-485 modules than this (e.g. JACE-700), or if some IO-16-485 modules are long distances away (for

example 900 feet away), they need to be powered locally by NPB-PWR-UN, or other battery-backed 12V power supply.

JACE-700 (JACE-7) 16 Yes 8

J-202-XPR-24 (M2M JACE 2) 33

3. In addition to 16 points of onboard I/O provided by this JACE.

Yes 3

J-602-XPR-24 (M2M JACE 6) 153Yes 3

SEC-J-6xx (Security JACE) 44

4. The SEC-J-6xx (Security JACE) will likely have some number of security modules (SEC-R2R, SEC-RIO), which reduces this

maximum number limit. Enterprise Security version 2.2 is required to configure IO-16-485 modules from within the Security

application.

Yes 4

JACE-2, JACE-3E series 4 No —5

5. JACE-2/3E/6/6E series controllers do not have 6-position power/RS-485 connector to power IO-16-485 modules. Therefore, all

modules must be powered directly from an NPB-PWR-UN, or other battery-backed 12V power supply. The maximum number (16)

shown for a JACE-6 or JACE-6E assume a dedicated NPB-PWR-UN for just the IO-16-485 modules.

JACE-6 , JACE-6E series 16 No —5

System Planning About battery-backup operation

Remote I/O Module (IO-16-485) Mounting and Wiring Instructions

Part Number 11156, Rev 1.3 Updated:August 20, 2014 3

About battery-backup operation

When IO-16-485 modules are powered by JACE platforms with 6-position power/RS-485 connectors, that is,

wired to the PS+, PS-, and BB terminals, they can benefit from “battery backed” protection against system

power events. Note this requires the JACE to have the optional (external) sealed lead acid battery installed—as

the JACE’s internal NiMH battery provides “power blip” backup only for its onboard circuitry, as well as a

“graceful shutdown” of its running station, if a longer power outage occurs.

Note The other “direct attachment type” I/O expansion modules (IO-16, IO-34, using Ndio driver) already

provide this type of “shutdown protection” described above.

An IO-16-485 with battery backup can provide continuous system operation during a power event—essentially

making it a “non event” for both the JACE and the IO-16-485 module. Depending on the capacity of the external

battery(ies), this backup operation can extend over many minutes of AC power loss, and/or over multiple

successive power blips. An IO-16-485 wired this way is often described as “powered by the JACE”, although

during normal operation, sometimes power is actually supplied by the NPB-PWR-UN module attached to, and

powering, the JACE itself (JACE-700, SEC-J-601).

Note this “supplied by JACE” battery-backup operation is not available when using IO-16-485 modules with

JACE-2/3E/6/6E series controllers, that is JACEs without the 6-position power/RS-485 connector. Or, in any

scenarios where IO-16-485 modules must be located many hundreds of feet away from the JACE (cabling

“voltage drop” issues). In these cases, you must locally power those IO-16-485 modules, using one of two

methods:

• Local NPB-PWR-UN attachment to the IO-16-485 module(s). Although convenient, be aware that this

invites power event issues. See “Operation without battery-backup.”

• Third party, battery-backed 12Vdc power supply, wired to the PS+ and PS- terminals of the IO-16-485

module’s 6-position end connector. This is typically recommended, for reasons noted below.

Note that power wiring for all different scenarios is included in this document. See “Wiring Details,” page 10.

Operation without battery-backup

If an IO-16-485 module is powered locally with an NPB-PWR-UN (for example, a JACE-6 series job), and a

momentary AC power loss occurs, note that a number of undesirable things can result, including:

• Load cycling from IO-16-485 relays dropping out, including several seconds lag to first re-establish

communications with the JACE (Nrio driver) before relays can pull in again, as needed.

• Loss of totalized “counts” originating in the IO-16-485.

• History (logging) entries for associated IO points as “down,” as well as Nrio “device down” alarms.

Further, loss of power without battery backup makes an IO firmware upgrade a risky operation. Such an upgrade

is initiated from the “Nrio Device Manager” view (in a station connection to the JACE). If this upgrade process

is interrupted by an IO-16-485 power cycle, the module may be rendered inoperable—and will likely need to be

replaced.

Therefore, consider powering IO-16-485 modules with a battery-backed 12V power supply, as necessary.

Remote I/O Module (IO-16-485) Mounting and Wiring Instructions

Updated: August 20, 2014 Part Number 11156, Rev 1.3

System Planning

Voltage drop considerations

When using the JACE and its backup battery to power IO-16-485 modules, and some modules are not mounted

in the same enclosure with the JACE, you must be aware of voltage drops in the connecting “trunk power”

cabling. Typically, this applies only if modules are located in different locations—that is, not near the JACE.

Note The 15Vdc power supply and the backup battery(ies) charged by the JACE must always be located

nearby the JACE, either in the same enclosure (typical), or in an adjacent enclosure.

Note that each IO-16-485 draws (at most, when all four relays are pulled in) 0.125A, and thus can introduce

voltage drop when long cabling distances are used for power/backup battery. In addition, when sizing the sealed

lead-acid battery(ies) for a JACE, you should factor in additional Ah capacity according to the numbers of

IO-16-485 modules. Table 2 provides a summary of IO-16-485 power consumption for these purposes

Undersized selection of power cabling can result in unacceptably high voltage drops, and remotely located

IO-16-485 modules may not operate correctly—especially during emergency (battery backup) operation.

The maximum allowable voltage drop due to wiring is 1.5V. This equates to the difference in voltage

measured across the PS+ and PS- at the source JACE power supply, and the PS+ and PS- at the furthest

expansion module (IO-16-485). Or, when powered by battery backup, the difference in voltage measured across

the BB and PS- at the source JACE, and the BB and PS- at the furthest expansion module (IO-16-485).

Table 3 provides a voltage drop chart, showing voltage drops per 100 feet of paired wire of different gauges

(AWG), at different load amps.

For an example, consider a system where two IO-16-485 modules are mounted remotely in a location 500 feet

(366m) away. In this example, worst-case amps used by each remote IO-16-485 is 0.125A. Looking at Table 3

at the 0.25A column, a #16 AWG cable pair drops 0.20V per 100 feet, meaning a 500 foot run would drop

slightly over 1V—this would be a good choice over an #18 AWG cable, which would drop over 2V (above the

1.5V maximum allowable drop).

Table 2 Amps/Watts, and Recommended Minimum 12V SLA battery A-Hr capacities, per IO-16-485.

Device Max per

System

Amps / W used

@ 15Vdc (each)

12V Backup Battery (4 hours)

min. recommended Ah (each) Notes

IO-16-485 see Table 1 0.125 A / 1.88 W 0.65 Ah Has 4 on-board relays.

Table 3 Voltage Drop Per 100 Feet Run (30m) of Paired Wire.

Gauge

(AWG)

Load Current

0.10A 0.25A 0.5A 1.0A 1.5A 2.0A 4.0A

10 0.020 0.05 0.10 0.20 0.30 0.40 0.80

12 0.032 0.08 0.16 0.32 0.48 0.64 1.27

14 0.050 0.13 0.25 0.50 0.75 1.01 2.02

16 0.080 0.20 0.40 0.80 1.20 1.60 3.20

18 0.127 0.32 0.64 1.27 1.91 2.54 5.08

20 0.202 0.50 1.01 2.02 3.03 4.03 8.07

22 0.320 0.80 1.60 3.20 4.80 6.40 12.81

Preparation Included in this Package

Remote I/O Module (IO-16-485) Mounting and Wiring Instructions

Part Number 11156, Rev 1.3 Updated:August 20, 2014 5

Preparation

Unpack the IO-16-485 module and inspect the contents of the package for damaged or missing components. If

damaged, notify the appropriate carrier at once, and return for immediate replacement (see “Returning a

Defective Unit,” page 22). See the next sections “Included in this Package” and “Material and Tools Required”.

Included in this Package

Included in this package you should find the following items:

• a Remote I/O Module (IO-16-485).

•

this

Remote I/O Module (

IO-16-485

) Mounting and Wiring Instructions

, Part Number 11156, Rev 1.3.

• a hardware bag containing the following items:

–

Four (4) pin-mount, 6-position, screw-terminal connectors for connection of universal inputs, analog

outputs, and relay outputs. For more details, see “About Screw Terminal Connectors,” page 9.

–

One (1) 6-position screw terminal end-plug, for wiring RS-485 communications from the parent

JACE, as well as 15Vdc power and battery backup.

–

One (1) grounding wire, with quick-disconnect 0.187" female connector.

–

Eight (8) 499-ohm resistors, used for 4–20mA inputs.

Material and Tools Required

The following supplies and tools are required for installation:

• Approved 12–15Vdc power supply source and (optional) 12Vdc backup battery source, by either:

–

Wiring to the remote parent JACE controller’s 6-position “Powered RS-485” connector, such as on a

J-x02-XPR-24 controller or JACE-700 controller. This is the recommended method.

–

Using a DIN-mountable NPB-PWR-UN power supply to furnish 15Vdc power to the IO-16-485.

–

Using a third-party 12–15Vdc power supply, with output regulated to within ± 4%.

• If DIN mounting, a DIN rail, type NS35/7.5 (35mm x 7.5mm) and DIN rail end-clips (stop clips), and

screws for mounting. See Figure 1 on page 8. If DIN rail not used, suitable screws for mounting base of

Remote I/O Module module.

• Suitable tools and supplies for making all wiring terminations.

Precautions

This document uses the following warning and caution conventions:

Caution Cautions remind the reader to be careful. They alert readers to situations where there is a chance

that the reader might perform an action that cannot be undone, might receive unexpected results, or

might lose data. Cautions contain an explanation of why the action is potentially problematic.

Warning Warnings alertthe readertoproceedwithextremecare.Theyalertreaderstosituations where there

is a chance that the reader might do something that can result in personal injury or equipment

damage. Warnings contain an explanation of why the action is potentially dangerous.

Remote I/O Module (IO-16-485) Mounting and Wiring Instructions

Updated: August 20, 2014 Part Number 11156, Rev 1.3

Precautions

Safety Precautions

The following items are warnings of a general nature relating to the installation and start-up of a compatible

JACE controller. Be sure to heed these warnings to prevent personal injury or equipment damage.

Warning • A 15Vdc circuit powers the IO-16-485 module from the JACE controller. Disconnect power

before installation or servicing to prevent electrical shock or equipment damage.

• Make all connections in accordance with national and local electrical codes. Use copper

conductors only.

• To reduce the risk of fire or electrical shock, install in a controlled environment relatively free

of contaminants.

• JACE controllers and I/O modules are only intended for use as monitoring and control devices.

To prevent data loss or equipment damage, do not use them for any other purposes.

Static Discharge Precautions

These items are cautionary notes to help prevent equipment damage or loss of data caused by static discharge.

Caution • Static charges produce voltages high enough to damage electronic components. The

microprocessors and associated circuitry within a Remote I/O Module are sensitive to static

discharge. Follow these precautions when installing, servicing, or operating the system:

• Work in a static-free area.

• Discharge any static electricity you may have accumulated. Discharge static electricity by

touching a known, securely grounded object.

•

Do not handle the printed circuit board (PCB) without proper protection against static discharge.

Use a wrist strap when handling PCBs, with the wrist strap clamp secured to earth ground.

Module Connection Precautions

Caution Do not connect more than the maximum number of IO-16-485 modules to the RS-485 port of the

parent JACE controller—note that 16 is the maximum number supported in software. However, less

IO-16-485 modules may be supported. See “Supported numbers of IO-16-485,” page 2.

WEEE (Waste of Electrical and Electronic Equipment)

Recycling of Electronic Products: (International Installations)

In 2006 the European Union adopted regulations (WEEE) for the collection and recycling of all waste electrical

and electronic equipment. It is no longer allowable to simply throw away such equipment. Instead, these

products must enter the recycling process.

To properly dispose of this product, please return it to your local authority collection point. If such a facility is

not available, please send it to:

Tridium Europe Ltd

1, The Grainstore

Brooks Green Road

West Sussex

RH13 8GR

United Kingdom

Installation and Start-up Outline WEEE (Waste of Electrical and Electronic Equipment)

Remote I/O Module (IO-16-485) Mounting and Wiring Instructions

Part Number 11156, Rev 1.3 Updated:August 20, 2014 7

Installation and Start-up Outline

Note If installing the JACE and IO-16-485 module at the same time, please refer to the appropriate JACE

Mounting & Wiring Guide document to install the JACE controller.

The major steps to installing and starting the IO-16-485 module are outlined as follows:

1. Physically mount the IO-16-485 module onto DIN rail. See “Physical Mounting.” If directly attaching to

other modules, ensure that the 6-position end connector(s) are properly seated into the end connectors of

the other units. Note the previous “Module Connection Precautions” on page 6.

2. Make wiring connections for grounding, power, RS-485 communications, and I/O points. See “Wiring

Details,” page 10.

3. Apply power and perform an initial checkout. See “Power up and Initial Checkout” on page 19.

Physical Mounting

The following applies to mounting a IO-16-485 Remote I/O Module:

• You can mount the unit in any orientation. It it not necessary to remove the cover before mounting.

• Mounting on a 35mm wide DIN rail is recommended. The IO-16-485 unit base has a molded DIN rail slot

and locking clip, which simplifies mounting 2 or more units together, and/or to an NPB-PWR-UN power

supply. Mounting on a DIN rail ensures accurate alignment of connectors between all modules.

• If DIN rail mounting is impractical, you can use screws in mounting tabs on the IO-16-485. Mounting tab

dimensions are on the last page of this document.

Procedure 1 provides step-by-step instructions for mounting the IO-16-485 module on an installed DIN rail.

Procedure 1 To mount on DIN rail.

Step 1

Position the IO-16-485 module on the rail, tilting to hook DIN rail tabs over one edge of the DIN rail

(Figure 1).

Step 2

Use a screwdriver to pry down the plastic locking clip, and push down and in on the IO-16-485, to

force the locking clip to snap over the other edge of the DIN rail.

Step 3

Slide the IO-16-485 module along the DIN rail to its intended location.

If connecting to another module already mounted, seat its 6-position plug into that module’s

connector socket.

Step 4

Install DIN rail end clips to secure the assembly, or install screws in mounting tabs.

Step 5

Repeat this for all items, until all are mounted on the DIN rail(s), firmly connected to each other, and

secured with DIN rail end clips or mounting tab screws.

Remote I/O Module (IO-16-485) Mounting and Wiring Instructions

Updated: August 20, 2014 Part Number 11156, Rev 1.3

Physical Mounting

WEEE (Waste of Electrical and Electronic Equipment)

Figure 1 IO-16-485 module DIN mounting details.

Note To remove a IO-16-485 module from DIN rail, remove DIN rail end clips or mounting tab screws, and

(if applicable) slide it away from other modules. Insert a screwdriver in the center plastic locking tab

and pull downwards, then lift the unit outwards.

Mounting on DIN Rail Removing from DIN Rail

6-position

connector plug

with cabling to

JACE and other

remote modules.

NPB-PWR-UN

(if used for power) IO-16-485

IO-16-485 IO-16-485

Secure with screws in two

mounting tabs on right side

of last unit in assembly.

NOTE: Be careful screws

donottwist or torqueunit on

the DIN rail!

Install DIN

rail end clip

at left end of

assembly

IO-16-485 Board Layout and Terminals About Screw Terminal Connectors

Remote I/O Module (IO-16-485) Mounting and Wiring Instructions

Part Number 11156, Rev 1.3 Updated:August 20, 2014 9

IO-16-485 Board Layout and Terminals

The IO-16-485 module provides 8 universal inputs, 4 digital relay outputs, and 4 0–10Vdc analog outputs.

Wiring terminal positions are shown below (Figure 2), along with LED locations.

Figure 2 Remote I/O Module Wiring Terminal Locations (screw terminal connectors shown installed).

About Screw Terminal Connectors

Screw-terminal connectors are shipped loose in a separate hardware bag. If desired, you can make wiring

terminations to connectors before installing on the IO-16-485 circuit board pins. Removal of the pin-mounted

connectors may be difficult, especially if they are pushed all the way down and wiring has been landed.

In general, it may be easiest to wire to loose connectors (held next to pins), then install them after completing.

Caution Before using the method below to remove connectors, remove all power to the IO-16-485, and

remove power to any other connected external devices. Otherwise, a short circuit will result!

To remove a pin-mounted connector plug using needle nose pliers, with all power removed (see Caution).

• Insert the tips of the pliers into the outermost wiring termination ports of the connector. Note that if wiring

is already landed in those ports, you may need to remove those wires first.

• With a gentle rocking motion, pull upwards, perpendicular to the circuit board.

• The connector will come free from the circuit board pins. If you removed wiring from the outermost

connector ports, reconnect that wiring as it was before.

6 Pin

Power In

RS-485

(Expansion

Bus)

Analog Vdc Outputs

(AOs) 1–4

Universal Inputs

(UIs) 1–4

Earth Grounding

Connector Lug

1C2

3C4

Universal Inputs

(UIs) 5–8

6 Pin Connector

(Expansion Bus)

includes RS-485

Digital Relay Outputs

(DOs) 1–4

PS–

RS-485 –

PS+

RS-485 +

RS-485 S

AO1

AO2

AO3

AO4

RS-485

Status

LED

Relay

Output

LEDs

EARTH

Remote I/O Module (IO-16-485) Mounting and Wiring Instructions

Updated: August 20, 2014 Part Number 11156, Rev 1.3

Wiring Details

Grounding

Wiring Details

See Figure 2 to locate connectors and other components on the Remote I/O Module.

Make connections to the Remote I/O Module in the following order.

1. Connect the earth grounding wire (with spade connector) from the earth ground lug on the IO-16-485 to

a nearby earth grounding point. See the “Grounding” section on page 10 for details.

2. Wire to supply power to the IO-16-485, but do not energize the power source until all other wiring is

completed. Depending on the JACE, and how you are powering the IO-16-485, methods differ:

a. If powering the IO-16-485 from a JACE that is equipped with a 6-position “Powered RS-485”

connector (supplies 15Vdc and battery backup on 3 wires of this connector), unplug this connector at

the JACE. Then wire to the 6-position connector plug for each assembly of IO-16-485 modules, in a

“shortest route” fashion. See “Power from JACE 6-Position Connector,” page 11.

This power method is not available for most JACE-2/6 series—instead use method bor cbelow.

b. If powering the IO-16-485 from a local NPB-PWR-UN power supply module, wire the

disconnected AC line circuit to the 2-position terminal block under the NPB-PWR-UN’s cover.

See “Power from local NPB-PWR-UN module” on page 12.

c. If powering the IO-16-485 from a third-party 12–15Vdc power supply, wire the positive and negative

lines from the power supply to the PS+ and PS– terminals of the 6-position end connector plug.

See “Power from third party 12–15Vdc power supply” on page 13.

3. Connect RS-485 wiring between the IO-16-485 and the JACE, and (if applicable) to other remote

IO-16-485 modules, in a continuous multidrop fashion. See “RS-485 Communications” on page 14.

4. Connect I/O wiring. See sections “Inputs” on page 14, and “Outputs” on page 17.

5. Apply power to the unit. See “Power up and Initial Checkout,” page 19.

Grounding

An earth ground spade lug (0.187") is provided on the circuit board of the IO-16-485 (and NPB-PWR-UN) for

connection to earth ground. For maximum protection from electrostatic discharge or other forms of EMI,

connect each device’s earth ground using a #16 AWG or larger wire. Keep these wires as short as possible.

See Figure 3 for the location of the earth grounding wire for both the IO-16-485 and NPB-PWR-UN.

Figure 3 Earth ground connection required to each IO-16-485 module as well as NPB-PWR-UN (if using).

Note Connect any remote IO-16-485 modules to a nearby earth ground in the same manner.

Earth Ground

NPB-PWR-UN

(if used for power)

One or more

IO-16-485 modules

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