Triumph NT-11 Manuale utente

NT-11
Two-Post Floor Plate Lift
(11,000 lbs. Capacity)
INSTRUCTION MANUAL
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Do not drill holes in the floor until after you have installed
the cables and hoses and used the floor cover to ensure
your posts are at the correct distance apart.
Do not attempt to preset your anchors in wet concrete. This
is completely unnecessary and has a high possibility of
error that cannot be corrected.

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IMPORTANT NOTES
READ THE INSTALLATION AND OPERATION MANUAL IN ITS ENTIRETY BEFORE
ATTEMPTING TO INSTALL THE LIFT.
•Do not install this lift on any surface other than concrete, confirming to minimum specifications. 4 inches
at 3,000 PSI
•Do not install this lift over expansion joints or cracks. Check with building architect.
•Do not install this lift on a second floor with a basement.
•Do not install this lift outdoors.
•A level floor is required for proper installation and operation. Concrete should be a minimum of 4”
thickness and 3,000 psi tensile strength.
•The lift is intended to raise the entire body of the vehicle. Do not attempt to lift only part of the vehicle.
•Improper use of this equipment could result in damage to the lift, yourself or other property.
•The lift is intended to lift vehicles only. It is not designed to lift any person or equipment containing
persons.
•Users of this equipment should be qualified, responsible and should follow the operation and safety
guidelines set forth in this manual.
•For specifications on concrete pads please contact a concrete or foundation specialist.
•Improper installation can cause damage or injury. The Manufacturer will NOT assume liability for loss or
damage of any kind, expressed or implied, resulting from improper installation to use of this product.
Do not drill holes in the floor until after you have installed
the cables and hoses and used the floor cover to ensure
your posts are at the correct distance apart.
Model Description
Floor Plate
Capacity Lifting Time Overall
Height
Overall
Width
Lifting
height
Between the
upright
columns
NT-11
Asymmetric
11000lbs
56 Sec
116' 138”
72”
112”
The installation of this lift is relatively simple and can be accomplished by 2 strong persons in
a few hours. The following tools and equipment are needed:
• 3 gallons of Non-Detergent AW 32 or Standard ATF (Transmission Fluid)
• Chalk line and 12’ Tape Measure
• 4ft. Level
• Rotary Hammer Drill with 3/4” Masonry Drill Bit. (Core Drill Rebar Cutter also
recommended)
• Hammer and Hex Key ‘Allen’ Wrench Set
• Metric Sockets and Open Wrench set - 13mm-30mm
• Medium Crescent Wrench and Medium Pipe Wrench
• Crow Bar for Shim Installation and Medium Flat Screwdriver
• Vise Grips, Needle Nose and Snap Ring Pliers
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GENERAL INFORMATION
1. Carefully remove the crating and packing materials.
CAUTION! Be careful when cutting steel banding material as items may become loose and fall causing personal
harm or injury.
2. Identify the components and check for damage or shortages.
Please contact your distributor immediately, if any damages or shortages are discovered.
Packing:
* The lift assembly is packaged into two columns as one piece, as shown in (Fig.1).
* Every column comes with its cylinder, carriage, cables & chains, upright, lifting arms, pad with holders, hoses
and drive-over base plate with the hardware box located in one of the columns.
* The electric-hydraulic motor pump is packaged separately and banded to lift.
Fig. 1
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3
3
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INSTALLATION INSTRUCTIONS
STEP 1: (Selecting Site) Before installing your new lift, check the following:
1. LIFT LOCATION: Always use architects plans when available. Check layout dimension against floor plan
requirements making sure that adequate space is available (Fig. 2 & Fig. 3). Place 102 inch long plate on
floor and push posts against plate to get correct width.
Fig. 2
Fig. 3
138"
102" length of plate on floor
100" between the bases
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2. OVERHEAD OBSTRUCTIONS: The area where the lift located should be free of overhead obstructions
such as heaters, building supports, electrical lines etc (Fig. 4)
3. DEFECTIVE CONCRETE: Visually inspect the site where the lifts will be installed and check for cracked or
defective concrete. (Details on Page 4)
4. FLOOR REQUIREMENTS: The lift should be installed on a 3000 PSI concrete with minimum of 4” thickness.
The Floor should be level with-in gradients of ≦1/4” within area of the two columns = 135” x 18”).
(See Details for Foundation Anchoring Requirements & Anchoring Tips on Page 4)
<______________________________________138"___________________________________>
<___________________________116"__________________________>
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STEP 2: (Unloading and Unpacking)
1. After unloading the lift, place it near the intended installation location.
2. Remove the shipping bands and packing materials from the unit.
3. Remove the packing brackets and bolts holding the two columns together.
4. Take out the up-rights, lifting arms, pads, accessory box, hoses, etc, from the column. Check the quantity of
every item with the parts list. If any missing, please contact with your dealer at once.
STEP 3: (Site Layout)
1. Determine which side will be the approach side.
2. Now determine which side you prefer the power unit to be located on. The MAIN
column has the power-unit mounting bracket attached to the side (Fig. 5).
Note: the power unit column can be located on either side. It is helpful to try and
locate the power side on the driver side of the vehicle when loaded on the lift, in
order to save steps during operation.
3. Once a location is determined, use a carpenter’s chalk line to layout a grid for
the post locations. (See Fig. 3)
Fig. 5
4. After the post locations are marked, use a chalk or crayon to make an outline of the posts on the floor at
each location using the post base plates as a template.
5. Double check all dimensions and make sure that the layout is perfectly square.
STEP 4: (Installing the MAINSIDE Column)
1. Before proceeding, double check measurements and make certain
that the bases of each column are square and aligned with the chalk
line.
2. Assemble the top plate to the column. Raise the column to a vertical
position (See Fig.6 )
Fig. 6
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3. Using the base plate on the MAINSIDE column as a guide, drill each anchor hole in the concrete
to at minimum 51/2” deep using a rotary hammer drill and 3/4” concrete drill-bit. To assure full holding power,
do not ream the hole or allow the drill to wobble. (See Anchoring Details on Page 4)
4. After drilling, remove dust thoroughly from each hole using compressed air and/or wire brush. Make certain
that the column remains aligned with the chalk line during this process.
5. Assemble the washers and nuts on the anchors then tap into each hole with a block of wood or rubber
hammer until the washer rests against the base plate. Be sure that if shimming is required that enough
threads are left exposed.
6. Using a level, check column plumb for every side (Fig. 8). If shimming is required, use 3/4” washers or shim
stock, placing shims as close as possible to the hole locations. This will prevent bending the column base
plates.
Fig. 9
Fig. 8
STEP 5: (Mounting the OFFSIDE Column and the Drive-Over Base Plate)
1. Position the OFFSIDE column at the designated chalk locations.
2. Using the Drive-Over Base Plate bolts provided, make sure that the distance between the two columns is
correct (Fig.9).
3. Using a tape measure to measure the distance between the opposite corners of the base plate on the
columns. Equal values will ensure the lifting arms will be square.
Note: Test fitting the Drive-Over Base is recommended to ensure proper column spacing, alignment & fit.
4. Set Drive-Over Base Plate aside, it is to be mounted after hose & cable installations in STEPS 7 & 8.
5. Secure OFFSIDE column to the floor following the same procedures as outlined in STEP 4.
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STEP 6: (Mounting the POWER UNIT)
1. Attach the power unit to the POWERSIDE COLUMN using bolts, nuts and washers supplied (Fig. 10).
2. Remove the vent plug from the power unit and fill the reservoir with
hydraulic oil. Make sure the funnel used to fill the power unit is clean.
Suggestion: Use AW 32, or 46 Non-Detergent Non-Foaming Anti-Wear
Hydraulic Oil SAE-10 or Automotaic Transmission Fluid.
The Unit will hold approximately eleven quarts of fluid.
Fig. 10
STEP 7: (Routing the EQUALIZER CABLES)
1. Raise and lock each carriage on the first safety latch engagement. It is approximately 30” high.
2. Make sure that the safety locks on each column are fully engaged before attempting to route equalizer
cables.
3. Be sure each carriage is at the same height by measuring from the top of the base to the bottom of the
carriage. This difference should be within 1/4”.
4. Route the first cable. (See Figs. 11-13) Screw the nut on the cable stud so that half thread pass through the
nut. Pull the other end of the cable and screw the nut on it also. Then tighten both nuts.
Fig. 11 Fig. 12
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Cable Route Diagram
Fig. 13
5. Repeat above for the second cable.
6. Adjust each equalizer cable to approximately 1/2” side-to-side play. Ensure that each cable has equal
tension.Also, check the carriage height to ensure both carriages are sitting on the same latch.
STEP 8: (Connecting the Hydraulic Hoses)
As shown on Figs. 12 & 14-16, connect the
hydraulic hoses.
When routing the hydraulic hose, make sure
that the hose is clear of any moving parts. It
is necessary to route hose through the
retaining rings or tie hose clear by using
nylon tie straps or wire.
Fig. 14 Fig. 15
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