Tronair 02-7802C0111 Istruzioni per l'installazione e il funzionamento

OPERATION & SERVICE MANUAL

Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301

1 Air Cargo Pkwy East Web: www.tronair.com

Swanton, OH 43558 Email: [email protected]

Models: 02-7802C0111

02A7802C0111 (with Air Pump)

12 Ton (10.88 Metric Ton)

Single Stage Jack

04/2008 - Rev. 01

REVISION DATE TEXT AFFECTED

01 04/2008 Original Release

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)

12 Ton (10.88 Metric Ton) Single Stage Jack

04/2008 | Rev. 01

TABLE OF CONTENTS PAGE

1.0 PRODUCT INFORMATION ..............................................................................................................................................1

1.1 NAME OF EQUIPMENT .....................................................................................................................................1

1.2 MODEL NUMBERS ............................................................................................................................................1

1.3 MANUFACTURER..............................................................................................................................................1

1.4 USAGE ...............................................................................................................................................................1

2.0 SAFETY INFORMATION..................................................................................................................................................1

2.1 ALARM and WARNING SYSTEMS ....................................................................................................................1

2.2 WARNING and DANGER SIGNS .......................................................................................................................1

2.3 COMPONENT SAFETY FEATURES..................................................................................................................1

2.4 FUNCTIONAL SAFETY FEATURES ..................................................................................................................1

2.5 FEATURES FOR OPERATOR SAFETY ............................................................................................................1

2.6 ENVIRONMENTAL SAFETY FEATURES ..........................................................................................................1

2.7 PROTECTION SYSTEMS ..................................................................................................................................1

2.8 CLOSED CIRCUITS ...........................................................................................................................................1

2.9 INTERLOCKING.................................................................................................................................................1

2.10 NECESSARY PERSONAL PROTECTIVE EQUIPMENT ...................................................................................2

2.11 SAFETY GUIDELINES .......................................................................................................................................2

2.12 CONDITIONS FOR SAFE USE ..........................................................................................................................2

2.13 OPERATOR QUALIFICATIONS.........................................................................................................................2

2.14 ADDITIONAL SAFETY MEASURES...................................................................................................................2

3.0 PACKAGING AND STORAGE.........................................................................................................................................2

3.1 PACKAGING REQUIREMENTS.........................................................................................................................2

3.2 HANDLING .........................................................................................................................................................2

3.3 STRAPPING .......................................................................................................................................................2

3.4 PACKAGING PROTECTION ..............................................................................................................................2

3.5 LABELING OF PACKAGING ..............................................................................................................................2

3.6 STORAGE COMPATIBILITY ..............................................................................................................................2

3.7 STORAGE ENVIRONMENT...............................................................................................................................2

3.8 STORAGE SPACE AND HANDLING FACILITIES .............................................................................................3

4.0 TRANSPORTATION.........................................................................................................................................................3

5.0 ASSEMBLY ......................................................................................................................................................................3

5.1 GENERAL INSTRUCTIONS...............................................................................................................................3

5.2 JACK ASSEMBLY...............................................................................................................................................3

5.3 PRE-USE CHECKS............................................................................................................................................3

5.4 PERSONNEL REQUIREMENTS........................................................................................................................3

5.5 INSPECTION AND TEST PROCEDURES .........................................................................................................3

6.0 INSTALLATION................................................................................................................................................................4

6.1 AIR SUPPLY REQUIREMENTS.........................................................................................................................4

7.0 OPERATION.....................................................................................................................................................................5

7.1 OPERATING PARAMETERS .............................................................................................................................5

7.2 NUMERICAL VALUES........................................................................................................................................5

7.3 OPERATOR CONTROLS...................................................................................................................................5

7.4 OPERATING INSTRUCTIONS...........................................................................................................................5

7.4.1 Rules For Operating............................................................................................................................................5

7.4.2 Jack Instructions .................................................................................................................................................6

8.0 TRAINING.........................................................................................................................................................................8

9.0 MAINTENANCE................................................................................................................................................................8

9.1 GENERAL...........................................................................................................................................................8

9.2 MAINTENANCE SCHEDULE..............................................................................................................................8

9.2.1 Storage/Low Usage.............................................................................................................................................8

9.3 SERVICING JACK..............................................................................................................................................9

9.4 REMOVING AND SERVICING PUMP................................................................................................................9

9.5 JACK FUNCTION LOAD TEST...........................................................................................................................9

9.6 PNEUMATIC PUMP............................................................................................................................................9

10.0 TROUBLE SHOOTING...................................................................................................................................................10

11.0 PROVISION OF SPARES...............................................................................................................................................10

12.0 PARTS LIST ...................................................................................................................................................................10

13.0 IN-SERVICE SUPPORT..................................................................................................................................................10

14.0 GUARANTEES/LIMITATION OF LIABILITY..................................................................................................................11

15.0 APPENDICES.................................................................................................................................................................11

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)

12 Ton (10.88 Metric Ton) Single Stage Jack

04/2008 | Rev. 01 Page | 1

This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval

voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability

from consequences that may occur. Only Tronair OEM replacement parts shall be used.

1.0 PRODUCT INFORMATION

1.1 NAME OF EQUIPMENT

12 Ton Single Stage Jack

1.2 MODEL NUMBERS

02-7802C0111 or 027802-0111

See Nameplate for Serial Number

1.3 MANUFACTURER

TRONAIR, Inc. Telephone: (419) 866-6301 or 800-426-6301

1 Air Cargo Pkwy East Fax: (419) 867-0634

Swanton, Ohio 43558 USA E-mail: [email protected]

Website: www.tronair.com

1.4 USAGE

The device is intended to lift an aircraft by its fuselage and/or main wing with other hydraulic jacks arranged by position and

quantity to provide proper balance, and in conjunction with the correct jack pad, whose maximum load on any one jack does

not exceed the rated capacity of the jack.

The jacks are not intended for metal forming, metal working, or any purpose other than that stated above.

2.0 SAFETY INFORMATION

2.1 ALARM and WARNING SYSTEMS

None

2.2 WARNING and DANGER SIGNS

See labels on unit. WARNING!

The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal

injury or death.

2.3 COMPONENT SAFETY FEATURES

Ram Locknut prevents lowering of the ram. The Ram Locknut must be lowered as the aircraft is being lifted.

2.4 FUNCTIONAL SAFETY FEATURES

Pressure Relief Valve prevents overload during raising operations.

2.5 FEATURES FOR OPERATOR SAFETY

Cautions and Instruction Labels located on jack

Ram Locknut

2.6 ENVIRONMENTAL SAFETY FEATURES

The jack is non-polluting. See Appendix for Material Safety Data concerning the recommended hydraulic fluid (MIL-PRF-

5606).

2.7 PROTECTION SYSTEMS

None

2.8 CLOSED CIRCUITS

None

2.9 INTERLOCKING

None

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)

12 Ton (10.88 Metric Ton) Single Stage Jack

04/2008 | Rev. 01 Page | 2

2.0 SAFETY INFORMATION (continued)

2.10 NECESSARY PERSONAL PROTECTIVE EQUIPMENT

CAUTION!

Always wear safety glasses.

2.11 SAFETY GUIDELINES CAUTION!

Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of

jack and threads on ram.

1. NEVER put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts

may have hung up.

2. NEVER align jack under aircraft by pounding on jack legs. Dented legs may lead to jack collapse.

3. ALWAYS lower ram locking nut(s) after jack is under load. Be sure ram nut(s) is seated fully after

jacking.

4. ALWAYS raise and lower jacks simultaneously so that aircraft remains level.

5. ALWAYS use a tail or nose stand, as applicable, for additional stability.

WARNING!

The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal

injury or death.

2.12 CONDITIONS FOR SAFE USE

Use in a clean dry environment on a level surface.

Operate between -20C and 50C (-4F and 122F).

2.13 OPERATOR QUALIFICATIONS

This jack is intended to be used by the skilled and trained aircraft technician. The operator must be familiar with the jacking

procedures for the aircraft to be raised, and the operation of the jack.

Installation/Maintenance/Dismantling Qualifications: This jack is to be installed, maintained, and dismantled by qualified

technicians familiar with hydraulic systems.

2.14 ADDITIONAL SAFETY MEASURES

This jack must be used in accordance with this technical manual, and in accordance with the aircraft manufacturer’s jacking

procedures.

3.0 PACKAGING AND STORAGE

3.1 PACKAGING REQUIREMENTS

Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment.

3.2 HANDLING

Jacks can be rolled by hand on its casters.

3.3 STRAPPING

Jacks can be strapped down by suitable means to prevent unwanted movement during shipment.

3.4 PACKAGING PROTECTION

No special packaging material for cushioning or suspension is required.

3.5 LABELING OF PACKAGING

Packaging should be labeled DO NOT DROP.

3.6 STORAGE COMPATIBILITY

No special considerations.

3.7 STORAGE ENVIRONMENT

Store jacks between -20C and +50C/-4F and 122F.

Always store jack with ram all the way down.

Suitable for outdoor storage by using a full coverage waterproof tarp or canvas.

3.0 Packaging and storage continued on following page.

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)

12 Ton (10.88 Metric Ton) Single Stage Jack

04/2008 | Rev. 01 Page | 3

3.0 PACKAGING AND STORAGE (continued)

3.8 STORAGE SPACE AND HANDLING FACILITIES

Minimum Closed Height: 108 in (274.32 cm)

Mechanical Extension: 14 in (35.56 cm)

Hydraulic Extension: 32 ¼ in (81.91 cm)

Maximum Height Obtainable: 154 ¼ in (391.79 cm)

Weight: 500 lbs (226.8 kg)

4.0 TRANSPORTATION

Lifting can be accomplished by crane and strap through top of tripod, or by fork truck under lower tripod support. Approximate

weight is 550 lbs (226.8 kg).

5.0 ASSEMBLY

5.1 GENERAL INSTRUCTIONS

1. This product should be assembled and/or repaired using good workmanship

practices and proper tools. Bolts and elastic stopnuts should be tightened to a

torque not to exceed industry standards for Grade '5' bolts.

2. All replacement parts must be the same as or better than the original parts

supplied.

3. Dispose of waste per federal and local laws and regulations.

4. No modifications are allowed that will adversely affect the jacks safety

performance.

5. The pressure relief valve is not serviceable. It must be replaced as a unit.

5.2 JACK ASSEMBLY

Reference Figures 1 and 2 during the following:

1. Loosely fasten brace machinings to each leg weldment using 7/16-20 x 2 ¼ in

long hex head bolts, 7/16 flatwashers, and 7/16-20 elastic stopnuts.

2. Raise each tripod leg so that casters can be fastened to leg. Use 3/8-24 x 1 ½

in long hex head bolts, 3/8 flatwashers and 3/8-24 elastic stopnuts to secure

casters to legs.

3. Raise jack onto tripod and fasten with 7/16-20 x 1 ½ in long hex head bolts,

7/16 flatwashers, and 7/16-20 elastic stopnuts. Once securely fastened, the

tripod braces can be tightened.

4. Tighten 7/16 in bolts that fasten the brace weldments to the legs.

5.3 PRE-USE CHECKS

1. Refer to the Illustrated Parts List to identify and ensure that all parts are present.

2. Generally check over unit to assure the tightness of all nuts, bolts and fittings.

3. With rams completely collapsed, check hydraulic fluid level.

Replenish with MIL-PRF-5606 fluid as required.

Fluid Level: 1 ½ in (3.8 cm) below vent.

NOTE: Refer to fluid manufacturer’s (Appendix) Material Safety Data Sheet, and advisory for handling and disposal

of fluid.

5.4 PERSONNEL REQUIREMENTS

This jack is to be assembled by qualified technicians familiar with hydraulic systems.

5.5 INSPECTION AND TEST PROCEDURES

1. Ensure fluid level is within 1 ½ in (3.8 cm) from reservoir vent cap.

2. Raise ram to full stroke, and check for leaks.

FIGURE 1

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)

12 Ton (10.88 Metric Ton) Single Stage Jack

04/2008 | Rev. 01 Page | 4

5.0 ASSEMBLY (continued)

6.0 INSTALLATION

Installation and commissioning requires connection of the air valve to an adequate air supply (Air Pump equipped Models

only).

6.1 AIR SUPPLY REQUIREMENTS

25 psi (1.72 bar) Minimum

40 psi (2.75 bar) Recommended

125 psi (8.60 bar) Maximum

5 15 scfm (0.14 0.42 s cu.m/min)

FIGURE 2

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)

12 Ton (10.88 Metric Ton) Single Stage Jack

04/2008 | Rev. 01 Page | 5

7.0 OPERATION

7.1 OPERATING PARAMETERS

1. The user shall work in accordance with the Operation and Service Manual.

2. At no time shall personnel work under the raised load until it is secured by suitable means, i.e. ram locknut.

3. The employer of the operator shall provide for all necessary training and give information about pumping and translating

forces.

4. Operate between -20C and 50C (-4F and 122F).

5. The user shall work in accordance with the Operation and Service Manual.

6. At no time shall personnel work under the raised load until it is secured by suitable means, i.e. ram locknut.

7. The employer of the operator shall provide for all necessary training and give information about pumping and translating

forces.

8. Operate between -20C and 50C (-4F and 122F).

7.2 NUMERICAL VALUES

Rated Capacity: 24,000 lbs (10,886 kg)

Minimum Closed Height: 108 in (274.32 cm)

Mechanical Extension: 14 in (35.56 cm)

Hydraulic Extension: 32 ¼ in (81.91 cm)

Maximum Height Obtainable: 154 ¼ in (391.79 cm)

Weight: 500 lbs (226.8.8kg)

Pressure Relief Setting: 3250 + 300/-0 psig (224+21/-0 bar)

Noise level is 64 dB(A) at a distance of 120 in (304.8 cm) at an inlet pressure of 100 psi (6.9 bar)

7.3 OPERATOR CONTROLS

See Illustration

7.4 OPERATING INSTRUCTIONS

The user should be familiar with the following statements prior to

using the jack(s):

CAUTION!

1. NEVER put hands between the aircraft and the

jack pad; as after aircraft has been lowered,

struts may have hung up.

2. NEVER align jack under aircraft by pounding on

jack legs. Dented legs may lead to jack collapse.

3. ALWAYS lower ram locking nut(s) after jack is

under load. Be sure ram nut(s) is seated fully

after jacking.

4. ALWAYS raise and lower jacks simultaneously

so that aircraft remains level.

5. ALWAYS use a tail or nose stand, as applicable,

for additional stability.

7.4.1 Rules For Operating

1. The user shall work in accordance with the Operator and/or

Technical Manuals.

2. At no time shall personnel work under the raised load until it is

secured by suitable means, i.e. ram locknut.

3. The employer of the operator shall provide for all necessary

training and give information about pumping and translating

forces.

4. Operate between -20C and 50C/-4F and 122F.

FIGURE 3 Operator Controls Locations

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)

12 Ton (10.88 Metric Ton) Single Stage Jack

04/2008 | Rev. 01 Page | 6

7.4 OPERATING INSTRUCTIONS (continued)

7.4.2 Jack Instructions

To Raise Aircraft:

1. Place jack on a hard, level surface.

2. Raise mechanical extension as close to aircraft jack pad as possible.

WARNING!

The locking pin MUST be placed in the ram protection ring groove and fully through the mechanical

extension.

The locking pin washer and ball lock MUST be placed outside the ram protection ring.

Visually inspect the jack prior to every use.

Do not place extra locking pins in any other hole on

the mechanical extension.

Insure mating surfaces to jack point are free of

debris and damage.

Under no conditions should the locking pin washer

or washer groove be inside the ram protection ring

groove.

Under no conditions should the locking pin’s ball

lock be inside the ram protection ring groove.

Never use the jack if the ram protection ring is not

installed.

Never use the locking pin without a locking pin

washer.

Never use a locking pin that has been damaged.

Never use a ram protection ring that has been

damaged or deformed.

Replace ram protection ring if it does not have a

radius groove for the locking pin.

Load test jacks annually.

Only order replacement parts from Tronair.

Failure to comply could result in premature failure

below certified weight and could cause serious injury including death.

Correct Pin Placement

7.4.2 Jack instructions continued on following page.

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)

12 Ton (10.88 Metric Ton) Single Stage Jack

04/2008 | Rev. 01 Page | 7

7.4.2 Jack Instructions (continued) Incorrect Pin Placements

Results Of Locking Pin In Incorrect Location

Ram Protection Ring

Washer In

Ram Protection Ring

Ball Lock In

Ram Protection Ring

Washer On Top Of

Ram Protection Ring

Locking Pin Not In

Ram Protection Ring

and top Locking Pin

in Mechanical Extension

(use only one pin)

Unacceptable Condition

Acceptable Condition

Damage

and

Deformation

Questo manuale è adatto per i seguenti modelli

Indice

Altri manuali Tronair Jack

Tronair

Tronair 02-7825-0110 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02-0511C0132 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02-7813C0100 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02-7856-0100 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02A7843-0112 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair Columbus Jack 2295-10PR Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02A7913C0100 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02-1040C0111 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02-0517C0140 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02-0517C0140 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02-7813C0100 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02-7833C0110 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02-1036C0111 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02-7834-0111 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02-1032C0111 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02-7854C0110 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02-7832-0100 Manuale utente

Tronair

Tronair 02-7813-0100-A5 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02-7839-0111 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02-0526C0110 Manuale utente

Tronair

Tronair 02A7869C0100 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02-0544C0110 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02-0536C0110 Istruzioni per l'installazione e il funzionamento

Tronair

Tronair 02A7868C0100 Istruzioni per l'installazione e il funzionamento

Manuali Jack popolari di altre marche

Omega Lift Equipment

Omega Lift Equipment 18122C Istruzioni per l’uso

Pittsburgh

Pittsburgh 58816 Istruzioni per il montaggio

Unimec

Unimec TP Manuale utente

Sonic

Sonic 4800703 Manuale utente

BGS technic

BGS technic 70039 Manuale utente

TradeQuip

TradeQuip 1128T Manuale utente

VEVOR

VEVOR TJD-12000SP-F Manuale utente

ULTIMATE SPEED

ULTIMATE SPEED URW 2 A1 HYDRAULIC TROLLEY JACK Manuale utente

Stels

Stels 51131 Manuale utente

Bushranger

Bushranger RJX01 Manuale utente

Clarke

Clarke CTJ2500QLG Manuale di installazione e funzionamento

Valex

Valex 1650520 Manuale utente

Pfaff

Pfaff Merkur M0 Manuale utente

Beta

Beta 3050/K Supplemento

Sealey

Sealey 1050CXHV Manuale utente

Jung

Jung JH Series Manuale utente

URIAH

URIAH UC200020 Manuale utente

Kennedy

Kennedy KSJ010 Manuale utente